1982 VOLVO 700 fuel

(
70019401960 Specifications
Section
2 8280 E ngine
Group 23 Fuel system
CO content , id le speed
• Selector lever must be in position P (and handbrake applied) when checking/adjusting CO or
idle speed
• CO should be checked/adjusted when engines is warm and idling
• CO content outside check values shown below = adjust to specified setting value
• CO content within check values need not be adjusted provided engine is operating satisfactorily
E ng
ine ty pe CO %1 Id lin g speed
r/s (r/min)
Adjustin g V
o lv o
( c h ec kin g) Mo
no-Teste r
B280E 1.0 (0.5-2 .0) -12.5 (750)
B280F 0.6 (0.2 - 1.0j2 20°_70°3 12.5 (750)
\\\\1""
rpm
1) Pulsair system disconnected and plugged. 135 528 2 ) Lambda -sond disconnected . Measured in front of converter . 3) Lambda-sand connected.
LH JETRONIC 2.2
Air mass meter
Line pressure , pressure
regu lator
Manufacturer's No type I . . . . . . . . . . . . . . . . . . . .. 00 6
II ................. . . . 615
Volvo
PIN ... ............................ 1 336 354-4
Resistance:
• between terminals 2 and 3. . . . . . . . . . . . . .. 2 .5-4.0 0
•
between terminals 2 and 6 . . . . . . . . . . . . . .. 0-1000 0
Bosch No . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 215
Volvo
PIN . ......................... ..... 1 271 135 -4
Line pressure ................. kPa (psi)
Rest pressure
................ kPa (psi) 250 (36)
150-250
(28-43)
93
'" III ill III ,II
,'N III 'II

( ,
Lambda-sond
0258~ 138 112
Fuel pump
&' 0580254 ... 138069
Capacity at a line pressure of 250 kPa (36 psi)
70019401960 Specifications
Section 2 B 280 Engine
Early type
Bosch No ................ 020
Volvo PIN ............ 1 378 123-2
Resistance
of preheating resistors:
Late type
... 034
3501 753-2
cold Lambda sand (20°C = 68°F) ............... 3 n
warm Lambda sand (above 350°C = 662°F) . . .. 13 n
Tightening torque ....... ............ 55 Nm (40 ft Ib)*
* Apply Never seez (PIN 1 161 035-9) to threaded section of sond .
Type I
Bosch No ................ 948
Volvo PIN ............ 1 336 677-8
Type II
... 039
1 389449-8
+20°C (68°F) and 12 V .................................... . 140 litres/hr (37.0 US Galls. per hr)
120 litres/hr (31.7 US Galls . per hr)
95
litres/hr (25.0 US Galls. per hr)
11 V ........•............................
10V .. .................................. .
Current consumption
at a line pressure of 300 kPa (42 psi),
+20°C (68°F) and 12 V .................................... . max 5.0 A
Tank pump
Current consumption . . . . . . . . . . . . . . . . . . . . . . . . .. 3-4 A
95
'" III , II
NI' III ill ,II'
'"
)

70019401960 Specifications
Section 2 B 6304 Engine
Section 2 B 6304 Engine
Group 20 General.... . . . . . . . . . . . . . . . . . . . . . . . . .. 98
Group 21 Engine............................... 98
Group
22 Lubricating System. . . . . . . . . . . . . . . . . . .. 101
Group 23 Fuel system . . . . . . . . . . . . . . . . . . . . . . . . .. 102
Group 26 Cooling system . . . . . . . . . . . . . . . . . . . . . .. 106
Group 28 Ignition system . . . . . . . . . . . . . . . . . . . . . . . . 107
Group 20 General
Performance , compression ratios, octane requirements
Engine Notes Compres-Octane
Output
type sion
requirement
Ratio
RON· kWat hp at Nm at
rls rim
rls
B6304F 10,71
) 95 150/100 204/6000 267172
Notes:
1) Unleaded fuel only. Can be run on 91 octane unleaded . • RON stands for Research Octane Number, and is a measure of the ability of the fuel to withstand knocking. MON stands for Motor Octane Number, another way of measuring the same property .
(R+M)/2, also called AKI (Anti Knock Index) is a combination of these two measurements . 95 RON is equivalent to 91 (R+M)/2. 91 RON is equivalent to 87 (R+M)/2 .
Other general data
Number of cylinders ......................................... .
Bore .
.................................................... .. .
Stroke .......................................... .......... . .
Displacement ......................... ................ ...... .
Firing order
............................................... .. .
Compression
(normal rating) 1) • ••••• ••••••••••••••••• •.••••••.•
Weight, approx ............................................. .
1) With hot engine, throttle wide open and starter motor cranking at 4.2-5.0 rls (250-300 rIm)
6
83.00 mm (3.268 in)
90 .00 mm (3.543 in)
2.922 dm3 (Iitres)
1-5 -3-6-2 -4
1 .3-1 .5 MPa (184-213 psi)
180 kg (397 Ib)
Group 21 Engine Block
Cylinder head
Max torque
kpm at
rim
27.214300
Height, new ............................... ........... mm (in) 129 .00±0.05
Max machining .............. ......................... mm (in) 0.3
(5.0787±0.0020)
(0.0012)
Max warp:
along ......... .... ................................. mm (in) 0.020
across .................................. ...... ..... mm (in) 0 .008
98

70019401960 Specifications ./ " ' "."--Section 2 B 6304 Engine
Group 23 Fuel System
CO content , idle speed
Check values for CO content. ............................... % 0.4-0.8
12.5 (750) Idling speed ............................ ......... .... rls (rim)
CO content and idling speed can not be adjusted , only checked. Shift
selector
to be in position P when checking.
150362
o 280 160 ... 145 789
t o 280 150 ...
145677
102
Motronic 1.8
Control unit
Bosch number ....................... . 0261 200362
Volvo part number. . . . . . . . . . . . . . . . . . . . . . . 3 517 623-9
Air mass meter
Bosch number ...................... " 0 280 213 012
Volvo part number ....................... 3517569-4
Resistance:
between
terminals 2 and 3. . . . . . . . . . . . . . . .. 2.5-4 0
Pressure regulator
Early type
Bosch number . . . . . . . . . . . . . . . . . . . . . .
.. 0 280 160 294
Volvo part number. . . . . . . . . . . . . . . . . . . . . .. 3 517 064-6
Line pressure ..................... " 300 kPa (4 3 psi)
Late type
Bosch number . . . . . . . . . . . . . . . . . . . . . . ..
0 280 160 731
Volvo part number ..................... .. . 3547653
Injector
Bosch number . . . . . . . . . . . . . . . . . . . . . . .. 0 280 150 762
Volvo part number ....................... 3517572-8
Injected quantity . . . . . . . . . . . . . . . . . . . . . .. 185 cm3/min
at line pressure .................. ... 300 kPa (43 psi)

70019401960 Specifications
Section
2 B 6304 Engine
I
150425
o 580 464 ...
145791
145792
Sil
104
Temperature sensor, coolant
SWF number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 601.605
Volvo part number ....................... 1 362643-7
Resistance
at:
O°C (32°F) . . . . . . . . . . . . . . . . . . . . . . . . . .. 7 300 0
+ 20°C (68°F) . . . . . . . . . . . . . . . . . . . . . . . . . .. 2 800 0
+ 40°C (104°F) . . . .. . . .. . .. . .. . . . . . . . . . .. 1 200 0
+ 80°C (176°F) . . . . . . . . . . . . . . . . . . . .. . . . . . .. 300 0
+100°C (212°F)
............................ 1500
See diagram for other values
Lambda-sond
Bosch number. . . . . . . . . . . . . . . . . . . . . . .. 0 280 003 119
Volvo part number ....................... 3531 251-1
Resistance
in preheating resistor:
cold sand, 20°C (68°F) . . . . . . . . . . . . . . . . . . . . . . . . .. 3 0
hot sand, above 350°C (660°F). . . . . . . . . . . . . . . . .. 13 0
Tightening torque . . . . . . . . . . . . . . . . . . . . . . . . . . .. 55 Nm
(40 ft Ib) Apply 'Never-Seez', Volvo part number 1 161 035-9, to
entire thread
length.
Fuel pump
Bosch number. . . . . . . . . . . . . . . . . . . . . . .. 0 580 464 039
Volvo part number. . . . . . . . . . . . . . . . . . . . . .. 1 389449-8
Pump capacity at 300 kPa
(43 psi) and +20°C (68°F):
-12 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 130 lit res/hour
(1.1 litres/30 secs)
-11 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 108 litres/hour
(0.9 Iitres/30
secs)
-10 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 86 litres/hour
(0.7 litres/30
secs)
Current consumption
at line pressure
300 kPa (43 psi), +20°C (68°F) and 12 V:
max ................................ ....... 6.5 amp
Tank pump
VDO number. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 92151034
Volvo
part number ....................... 3501 928-0
Current consumption . . . . . . . . . . . . . . . . . . . . . .. 3-4 amp
Fuel filter
Bosch number. . . . . . . . . . . . . . . . . . . . . . .. a 450 905 601
Volvo part number. . . . . . . . . . . . . . . . . . . . . .. 1 389 450-6
Filters particles
down to . . . . . . .. 0.002 mm (0.00008 in)
Tightening torque . . . . . . . . . . . . . . . . . . . . . .
.. 20-35 Nm
(15-26 ft Ib)

148680
( 150599
150432
70019401960 Specifications
Section 2 B
6304 Engine
Main relay
Volvo part number. . . . . . . . . . . . . . . . . . . . . .. 1 323592-4
Relay , fuel pump
Volvo part number . . . . . . . . . . . . . . . . . . . . . .. 1 362 914-2
Relay , e lectric cooling fan
Volvo part number. . . . . . . . . . . . . . . . . . . . . . . 1 523872-4
105
III II III
iii ,II lit ,II lit

70019401960 Specifications
Section 2 024, 024 T, 024 TIC Engines
Section 2 D 24, D 24 T, D 24 TIC Engines
Group 20 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 108
Group 21 Engine..... ...................... .... 109
Group 22 Lubricating system . . . . . . . . . . . . . . . . . . . . 114
Group 23
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Group 25
Intake and exhaust systems. . . . . . . . . . .. 116
Group 26
Cooling system .. . . . . . . . . . . . . . . . . . . . .. 117
Group 20 Genera l
Performance , co mpress io n r atios
Engine Market Compre
s-Output, DIN
type sion
ra tio
kWat hp at
r/s r/min
024 23:1 60/78 8214700
024T USA+Canada, Austria 1987-23:1 79/80 108/4800
106'/4800
Other
markets 23:1 80/80 109/4800
024TIC 740/760 23:1 90/80 12214800
780
23:1 95/78 129/4650
1) Horsepower 2) Ft Ib
Ge ne ra l da ta
Number of cylinders .. ............... ........................ .
Cylinder bore .................... ...................... ..... .
Stroke ..
............................ ............. ... ....... .
Displacement ........ ....................................... .
Firing order ..
............................................... .
Compression: new
..................................................... .
min
....................... ............................... .
max. difference between
cylinders ........................... .
Weight, approx.,
complete engine including engine mounts
alternator and starter motor
D 24 ....
.............. ... ............ ... ........... approx .
D 24 T
............................................. approx.
108
6
76.5 mm
86.4 mm
2.383 dm
3 (Iitres)
1-5-3-6-2 -4
3.2
MPa (455 psi)
2.4
MPa (341 psi)
0.8 MPa (114 psi)
200 kg (440 lb.)
210
kg (463 lb .)
,/1-'"
It
t1 '
'29750
Max torque, DIN
Nm at
r/s
145/33
190/40
205/42
235/40
250/40
3.0118
in
3.4015 in
kpm at
r/min
14.8/2000
19.4/2400
140
2/2400
20.9/2500
24 .0/2400
25 .5/2400

70019401960 Specifications
Section 2 024, 024 T, 024 TIC Engines
Group 22 Lubricating system
General
Oil capacity and quality, see page 12.
Oil pressure with an oil temperature of +80°C = 176°F and
engine speed of 33.3 rls (2000 r/min) , at least. . . . . . . . . . . . . . . . . . . 200 kPa 28 psi
Oil pressure sensor
Cut-out point, indicator lamp goes out at. ...................... . 15-45 kPa (2.1-6.4 psi)
Lubricating oil pump ,
Relief valve opens at ........................................ . 600-700 kPa (85-99 psi)
Relief valve spring, length at different loads 024 o 24TfTlC
Length, Load,
Length, Load,
mm (in) N (Ib) mm (in) N (Ib)
49 (1.93) 0 53.5 (2.11) 0 22 (0.87)
175-195
36 (1.42) 152-162
(39-44) (34-36)
19.8 * ca 200 (45)
28(1.10) 229 (37)
115 083 (0.78) 25.9 * -
(1.02)
* Fully compressed
Group 23 Fuel system
Injection timing, idle
Engin e Market
type
024 -1986
1987-
024T USA+Can ada
1982-1983
1984
Federal + Canada
California
1985-
Austr ia 1987 -
Other markets
024TIC
*Injection timing = pump piston stroke at t.d .c . ** - 1985 = 87 (5200).
114
Injecting timing, * mm
Engine speed rls (r/min)
Adjusting (check ing)
Idle Max
0.70 (0.65-0 .73)
12.5 (750) 90 (5400)* *
0.80 (0.77-0.85) 12.5 (750) 90 (5400)
0.80
(0.77-0 .85) 12.5 (750) 90 (5400)
0.85 (0.82-0 .90) 12.5 (750) 90 (5400)
0.75 (0.72- 0 .80) 12.5 (750) 90 (5400)
0.75 (0.72-0 .80) 13.8 (830) 90 (5400)
0.75 (0.72-0.80) 13.8 (830) 90 (5400)
0 .90
(0.87-0 .95) 13.8 (830) 90 (5400)
0.90
(0.87-0.95) 13. 8 (830) 90 (5400)