I
I
I
70019401960 Specifications
Section 2 B 200, B 230 Engines
Spark plugs, g low plugs
I~~n
~ 143983
E ngin e type Designation Type I Type II
P
IN Se t number PIN Set number
B 200 K, B 200 ET, B 200 F,
B 230 A, B 230 K -1986, B 230 ET WR7DC " 1 306605-5 273597-5
1 367528-5 270 746-1
B 200 E, B 204 ElFT/GT, B 230 K
1987-, B
230 E, B 234 FIG WR6DC** 1 306604-8 273596-7 1 367529-3 270 747-9
B
230 F, B 230 FB, B 230 FT/GT WR7DC 1 346 541-4 271 409-5
1 367528-5 270 746-1
B 230 FT Europe WR6DC 1
367015-3 271 415-2
1 367529-3 270 747-9
• Type II spark plugs are standard on B 200/230 -1988-but can also be used on earlier engines (provided HT leads and ground lead are replaced at same time) . .. Up to 1987 W7DC (W6DC, type I).
Electrode gap .............................................. . 0.7-0.8 mm (0.0276-0.315 in)
25 Nm (18 ft Ib) Tightening torque, (unoiled plugs) ............................. .
Distributor
E ngine type Ignition system
B200E, B230K EZ-K
B
230 E, B 230 F -1988, B 230 FT
-1989
EZ- K
B200K Renix
B200F EZ 116 K
B
230 F 1989-, B 230 FB,
B 230 FT/GT 1990 EZ 116 K (Rex ')
B 200 ET , B 230 ET Motronic
B230A TZ-28 H
B
204 E/FT/GT, B 234 FIG EZ 116 K
'USA only
Centr ifugal governor
Advance, total degrees (distributor) . . . . . . . . . . .. 12,5± 1
Advance begins at distrib. rev/sees ............ 7.5-10.5
distrib . rev/min. . . . . . . . . . . .. (450-630) Data : 5° at distrib . rev/sees . . . . . . . . . . . . . . . . .. 16 .5-20.5 (distrib. rev/min) . . . . . . . . . . . . . . . . .. (1000-1250) 10° at distrib . rev/sees . . . . . . . . . . . . . . . . .. 25-29 (distrib . rev/min) .................. (1500-1750)
Advance max at distrib. rev/sees .............. 31.7
(distrib. rev/min) . . . . . . . . . . . . .. (1900)
Vacuum governor
Control direction ............... .. ........... . Control, total degrees (distributor) .......... .. . Control commences at mm Hg ............... .
Data : 5° at mm Hg . .. ....................... .
max control at mm Hg ........ .... ..... .
68
Positive
7.5±1 105-145
165-210
240
Distributor
Volvo PIN Bosch No
1
336087 0237502001
1 336087 0237502001
1 336 132 0237502002
1 336132 0237502002
1 336 132 0237502002
1 336 132 0237502002
1 336690 0237024013
1 367197 0237502003
Ignition advance, B 230 A
~.
rrr~,o , 2p , 3,0 , 4 ,0 , 5,0 , 6,0~;;. + l ' 0 500 1000 1500 2000 2500 3000 3500 4000 rl min
40.20"~mm Wmfmm ~mmfffi=mmm
o· Ii'
-10' -ft '0237 0 24 013
10 20 30 iii 100 200 40 50 60 kpa 3bo i 460 j mm iHg
13 6780
i
70019401960 Specifications
Section
2 B 28 Engine
Group 28 Igni t ion system
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Breakerless
Firing order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 -3-5-2-4
E ngin e-
Ignition timing Spee d rls
type b.t.d.c .
(rpm)
8 28A*
10° 11.7 -13.3 (70D-800)
8 28 E* 10° 11.7 -13.3 (70D-800)
828F* 23° 41.7 (2500)
* Vacuum regulator disconnected.
Ig niti on coil
/
Resistance of primary coil
(terminals
1 and 15). . . . . . . . . . . . . . . . . . . . . . . . . .. 0.5 0
Resistance of secondary coil
(terminal
1 to HT terminal) . . . . . . . . . . . . . . . . . . .. 9.5 kO
Spark plugs , glo w p lugs
E ngin e type D
es ign ation
B28A, B28E, B28F HR6DC
1317S3
PIN
1269915-2 Kit
number
273599-1
Electrode gap .............................................. .
Tightening torque,
(unoiled plugs) ............................. .
0.6-0.7 mm ((0.0236-0.276 in)
12 Nm (9 ft Ib)
84
70019401960 Specifications
Section
2 B 28 Engine
Distributor
Eng ine type Ignit ion system Distributor
Volvo P IN Bosch No
B28A, B28E TSZ-4 1269191 0237402013
B28F TSZ-4 1269380 0237402017
B28A, E B28F
Bosch number ............... ............................... . 0237402013 0237402017
Volv o PIN ................................................... . 1
269 191 1 269380
Direction of rotat ion ............................ ... .......... . Clockwise
Clockwise
Resistance of impulse sender coil, [2 .........•................. 540-660
540-660
Air gap, rotor -stator , min ............. ...................... . 0.3 mm 0.3 mm
Centrifugal governor
Advance, total, degrees (distributor) ........ ................... .
Advance
begi ns at distrib. rev/sees ............................ .
distrib. rev/min
............................. .
Data:
5 ° at distr ib. rev/sees .............................. _ ... .
'III 13±1
11±1 '" III 7.fr-9.6 8.fr-10 ttl
(450-575)
(500-600) :':':': 12.fr-15.4 12.4-15.3 I'NI
(distrib. rev/min) ................................. . (750-925)
(740-920)
10° at distrib. rev/sees .................................. . 23.3-32.5 30-50
(distrib. rev/min)
................................. . (1400-1950)
(1800-3000)
Advance max at distrib . rev/sees ... .......................... . 40 33 .3
(distrib. rev/min)
............ ................. . (2400)
(2000)
Vacuum governor
Control direction ............................................ . Positive
Positive
Contro l, total
degrees (distributor) ............................. . 7,5±1 10±1
Control
commences at mm Hg ............................... . 160-210 10fr-135
Data: 2° at mm Hg ......................................... . . 200-240 11 fr-145
max control at mm Hg .................................. . 300 210
Ignition advance
60-~O , I
I I
I I I I ,. I
I I
I , .tls 0 500 1000 1500 2000 2500 3000 3500 4000 r min
~ !=ttl-It ~~ 30' 15'
.,r~'
1 G~ 2,0. 3.0 , 4,0 , 5,0 I 6,0~~, 40~ 2Cf~ 50~ l~OO 1500 2000 2500 3000 3500 4000 rjmin
20' 10 + ~ IT , 1{,llrD ,I=±' -~ --+;r -IT ~I -' I=l=l-~ I 1-
f:=:t 17/ 1-,+-1 ~ -+
ffi rtt~ . -I-t--
Mo237 402 013 +r
0 ' cf'
- 10 ' -s
0' if
-10' -s 0237402017 -20' -10
0 10 20 30 40 50 60 kpa I I
I I I I I I I I I 0 100 200 300 400 mmHg o 10 20 30 40 50 60 kpa iii i I Iii a 100 200 JOD 400 mm Hg 135969 135356 B28A, B28E B28F
85
Group 28 Ignition system
~
~~ ~ 134864
Type ....................................................... .
EZ115K
1-6 -3-5 -2 -4
Firing
order ................................................. .
E ng in e
Ig niti on tim ing Speed rls
type b.t.d
.c. (rpm)
B280E 10° 12 .2-12 .8 (730-770)
B280 F 16° 12 .2-12.8 ( 7 30-770)
Ignit ion coil
Resistance of primary coil
(terminals
1 and 15) . . . . . . . . . . . . . . . . . . . . . . . 0.6-0.8 n
Resistance of secondary coil
(terminal
1 to HT terminal) ..... . . . . . . . . . .. 6 .9-8.5 kn
Spark plugs, glow plugs
Eng in e type Des
ig nation
B
280 E Scandinav ia , B 280 F HR6DC
B
280 E Other markets HR5DC
1317~
PIN
1 269915-3
1
389896-0
Kit num ber
273599-1
270590-3
70019401960 Specifications
Section
2 B 280 E ngine
Electrode gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6-0.7 mm (0.0236-0.0276 in)
Tightening torque, (unoiled plugs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Nm (9 ft Ib)
Knock sensor
14 6 805
Tightening torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm (14.5 ft Ib)
97
III ... III II
II' ... II' ·11 II
(
Connecting rod bearing caps (stage 1) ................ Nm (ft Ib)
(stage 2) angle-tightening ......... 0
Crankshaft pulley (vibration damper), center bolt ........ Nm (ft Ib)
Flange bolts, vibration damper (stage 1) ............... Nm (ft Ib)
(stage 2) angle-tightening ........ 0
Driver plate (stage 1) ......................... ....... Nm (ft Ib)
(stage 2) angle-tightening ......................... 0
Camshaft wheel. .................................... Nm (ft Ib)
Tensi oning pulley, camshaft timing belt ................ Nm (ft Ib)
Damper unit, camshaft timing belt ..................... Nm (ft Ib)
Angle pulley, camshaft timing belt ..................... Nm (ft Ib)
Water pump ........................................ Nm (ft Ib)
Pin bolts, exhaust manifold (in cylinder head) ........... Nm (ft Ib)
(to front pipe) .............. Nm (ft Ib)
Oil sump pan ....................................... Nm (ft Ib)
Plug, oil sump ...................................... Nm (ft Ib)
Oil suction line ...................................... Nm (ft Ib)
Oil cooler, connector block ........................... Nm (ft Ib)
Oil trap ............................................ Nm (ft Ib)
Nipple, oil·filter ...................................... Nm (ft Ib)
Oil pressure switch .................................. Nrn (ft Ib)
Impulse sensor ..................................... ~~m (ft Ib)
Knock sensor ....................................... Nm (ft Ib)
Temperature sensor, rear edge of top cover ............ Nm (ft Ib)
Temperature sensor, thermostat ............... ....... Nm (ft Ib)
Plug, O-adjustment tool .............................. Nm (ft Ib)
Spark plugs ... ..................................... Nm (ft Ib)
20
90
300±30
35
60 45
50
20±2
39±5
24±4
24±6
17±3
20±3
35±5
17±3
38±5
17±3
17±3
15±2.5
40±2
40±5
8±2
20±2
20±2
10±2.5
38±6
25
Group 22 Lubricating System
Genera l
Oil fill volume and type, see p. 12.
Oil pressure with warm engine and new oil filter :
at 12,5 rls (750 rim), at least ....... ................ Mpa (psi) 0.1
at
50 rls (3 000 rim), at least ....................... Mpa (psi) 0.3
max
...................... ....................... Mpa (psi) 0.5
Lubricat ing oil pump
Relief valve spring, length under various loads
unloaded
.................... ....... mm (in)
loaded to 52±4 N (5.2 kp) ....... .... mm (in)
loaded to 85±8 N (8.5 kp) ........... mm (in)
82.13
56.1
39.9
70019401960 Specifications
Section 2 B 6304 Engine
(15)
(221 ±22)
(26)
(33)
(15±1.5)
(29±4)
(18±3)
(18±4)
(13±2)
(15±2)
(26±4)
(13±2)
(28±4)
(13±2)
(13±2)
(11 ±2)
(29±1.5)
(29±4)
(6±1.5)
(15±1.5)
(15±1.5)
(7±2)
(28±4)
(18)
(14)
(43)
(71 )
(3.233) (2.21)
(1.57)
101
I ..... ' '.','
"' ,III III ill u,1
(
70019401960 Specifications
Section
2 B 6304 Engine
Group 28 Ignition System
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motronic 1.8
Firing sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-3-6-2-4
Ignition timing at 12.5 rls (750 rim). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 °
Made in Germany @
150365
150431
148680
COMPONENTS
Power stage
Bosch number. . . . . . . . . . . . . . . . . . . . . . . .. 0 227 100 203
Volvo part number. . . . . . . . . . . . . . . . . . . . . .. 1 367 776-0
Ign ition coil
Nippon Denso number . . . . . . . . . . . . . . . .. 029 700-7260
Volvo
part number . . . . . . . . . . . . . . . . . . . . . .. 1 531 300-6
Resistance of primary coil
(between terminals 1 and 15). . . . . . . . . . . . . . . . . .. 0 .5 [2
Spark plugs
Designation, Bosch ......................... FR 6 DC
Champion. . . . . . . . . . . . . . . . . . .
.. RC 7 YC
Volvo part number. . . . . . . . . . . . . . . . . . . . . .. 1 517629-6
kit number .......................... 271 427-7
Electrode gap. . . . . . . . . . . . . . . . . . . . . . . . . . 0.7-0.8 mm
(0.0276-0.0315 in)
Tightening torque,
unoiled threads . . . . . . . . . . . . . 25 Nm
(18 ft Ib)
Relay, ignition
Volvo part number. . . . . . . . . . . . . . . . . . . . . .. 3 323 592-4
Knock senso r
Bosch number ........................ 0261 231 006
Volvo part number . . . . . . . . . . . . . . . . . . . . . .. 1 367644-0
107
III 'IIt III II' III 'III III ,III III
70019401960 Specifications
Section 2 024, 024 T, 024 TIC Engines
Group 22 Lubricating system
General
Oil capacity and quality, see page 12.
Oil pressure with an oil temperature of +80°C = 176°F and
engine speed of 33.3 rls (2000 r/min) , at least. . . . . . . . . . . . . . . . . . . 200 kPa 28 psi
Oil pressure sensor
Cut-out point, indicator lamp goes out at. ...................... . 15-45 kPa (2.1-6.4 psi)
Lubricating oil pump ,
Relief valve opens at ........................................ . 600-700 kPa (85-99 psi)
Relief valve spring, length at different loads 024 o 24TfTlC
Length, Load,
Length, Load,
mm (in) N (Ib) mm (in) N (Ib)
49 (1.93) 0 53.5 (2.11) 0 22 (0.87)
175-195
36 (1.42) 152-162
(39-44) (34-36)
19.8 * ca 200 (45)
28(1.10) 229 (37)
115 083 (0.78) 25.9 * -
(1.02)
* Fully compressed
Group 23 Fuel system
Injection timing, idle
Engin e Market
type
024 -1986
1987-
024T USA+Can ada
1982-1983
1984
Federal + Canada
California
1985-
Austr ia 1987 -
Other markets
024TIC
*Injection timing = pump piston stroke at t.d .c . ** - 1985 = 87 (5200).
114
Injecting timing, * mm
Engine speed rls (r/min)
Adjusting (check ing)
Idle Max
0.70 (0.65-0 .73)
12.5 (750) 90 (5400)* *
0.80 (0.77-0.85) 12.5 (750) 90 (5400)
0.80
(0.77-0 .85) 12.5 (750) 90 (5400)
0.85 (0.82-0 .90) 12.5 (750) 90 (5400)
0.75 (0.72- 0 .80) 12.5 (750) 90 (5400)
0.75 (0.72-0 .80) 13.8 (830) 90 (5400)
0.75 (0.72-0.80) 13.8 (830) 90 (5400)
0 .90
(0.87-0 .95) 13.8 (830) 90 (5400)
0.90
(0.87-0.95) 13. 8 (830) 90 (5400)
70019401960 Specifications -------------------------------------------------------------
Oil pressure, overdrive
Direct drive .............................................. .. . .
Overdr ive engaged
D 24 TmC, with asbestos-free friction linings ................... .
Gasoline turbo with asbestos-free friction linings ................ .
Gasoline turbo with old type friction linings ..................... .
Remaining, with
old type friction linings ........................ .
All ......................................................... .
Early type friction linings (1987) ............................... .
Asbestos -
free linings (1988-) ................................. .
( Tightening torque data
8ellhousing ................................................. .
Gear
lever mounting bracket bolts ............................. .
Gearbox cover
bolts ......................................... .
Countershaft, M 47
.......................................... .
Drive
flange nuts, M 47, M 16 ................................. .
M20 ...................................... .
M46 ...................................... .
Rear cover, M 46
............................................ .
Rear cover,
5th gear synchronization, M 47 II ................... .
Oil drain plugs .............................................. .
Lubricant
/ Type ....................................................... .
Capacity, M46,
early type, -1990 Litres (US qts) ............... .
late type, 1991-Litres (US qts) ................. .
M
47, early type, Litres (US qts) ...................... .
late type, Litres (US qts) ....................... .
• On complaints about gearbox noise, Volvo Thermo oil (PIN 1161 243-9) can be used. Volvo Thermo oil is only recommended for vehicles driven in areas where
ambient temperature seldom drops below -10°C (+14°F), or high mileage vehicles such as taxis. NOTE: Do not mix oil types.
Section 4 Power Transmission
approx 0.15 MPa (21.3 psi)
Type J
2.8--3.1 MPa (400-440 psi)
2.8--3.1 MPa (400-440 psi)
3.9-4.2
MPa (555-600 psi)
3.7-4.0
MPa (525-570 psi)
Type P
2.8--3.1 MPa (400-440 psi)
Type J/P-hybrid
3.7-4.0 MPa (526-569 psi)
2.7-29
MPa (384-412 psi)
Nm ft Ib
35-50 (25-35)
40 (30)
15-25 (10-20)
35-45 (25-30)
70-90 (50-65)
90-110
(65-80)
165-180
(120-130)
12-18 (9-13)
120 (87)
27-40 (20-29)
Litres U S qts
ATF* type F or G
2 .3 (2.4)
2.6 (2.7)
1.3 (1.4)
1.6 (1.7)
139
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