Downloaded from www.Manualslib.com manuals search engine 12 OPERATION No MA. 510-00 b : .A rlan ement oi the CIerlrical iustallatiw
I:
( from 9/ 1075 i
TABLE OF BULBS
Use Quantity Base
Type Voltage Power French standard
Ref. NO.
Yellow
3ipped beam headlamps 2 P. 45 t 41
(for France) 12 v 40/‘45 w R. 136-15
Main beam headlamps 2 x 511 H2 12 v 55 w R. 136-17
Direction indicators 4
Stoplamps 2 BA 15s/19 Pear-shaped 12 v 21 w R. 136-12
P 25/ 1
Reversing lamps 2
Front and rear side-
lamps 4 BA15s/19 12 v SW R. 136-13
!Iumber plate lamp 2
[nterior lamp 3 Festoon 12 v 7w R. 136-05
Boot lamp 1 Festoon 12 v 5 w. R. 136-14
Lighting for tachometer
2 BA 9 s T
md speedometer 8/4 14 v 4w
Lighting for glove-box 1 BA 9 s T 8/2 12 v 2w R. 136-34
Warning lamps 14
Lighting for cigar-
lighter 1
Wedge base dia. 5 12 v 1.2 w
Lighting for ashtray 1
Lighting for pneumatic
1
gauge
Instrument panel
lighting 2 12 v 2w
Wedge base dia.. 10
Lighting for odometers 1 24 v 3w
KEY TO. ClRCUlT DIAGRAM SYMBOLS +
, Wiring connector
I lavl
P
Connection block ( &way ) Connection block ( &way )
Fuse Fuse
A Switch, thermal
A P
P Switch; mechanical Switch; mechanical
? A
b ?
I@ )# Switch, pressure Switch, pressure
Switch, thermal Switch, thermal
? Capacitor
Motor, electric
Lighting
Warning lamp
ltistrument dial
Resistor
Rheostat
Coil winding
Downloaded from www.Manualslib.com manuals search engine Op. MA. 510-00 b 19 ELECTRONIC FUEL INJECTION ( i/ 1077 -)
TABLE OF FUSES ( LHD )
SUPPlY Fuses
Circuits protected
Ratinq Colour
Lightinq for qlove-box, bonnet and boot
Centre and rear interior lamps
Accessory terminal
Front L.H. mirror
16 Amps Green (F-2)
Flasher unit. and handbrake warninq lam1
Anti-theft
E Water temperature gauge
switch Cigar lighter
Reversinq lamps
Heated rear window, and warning lamp
+ )) Battery terminal
Instrument panel fuel gauge and low fuel
warninq lamp
Anti-theft
switch Liqhtinq for speed0 and tacho ( Rheostat )
16 Amps
(RFe3d)
_ Battery meter (thermal voltmeter ).
tachometer, warning lamp for brake pad
wear, coolant and engine oil temp. 1
enqine oil and hydr. fluid pressure.
direction indicators ( flashing )
Direction indicators
Voltage requlator
Windscreen wiper and washers
Horn
Windinq for relays for heater unit front
window-winders and horn compressor
Hazard warning lamps
Stoplamps
Clock
Winding for r-elays, for front and rear foglamps
Front and rear, L.H. and R.H. sidelamps, + warninq lamp
Number plate lamps
Lighting switch 10 Amps Yellow Liqhtinq for instrument panel (battery meter. clock. odo-
meters )
(Fl) Lighting for iqnition switch, cigar-lighter, ashtray, water
temp. gauge and heater controls.
Map-reading lamp and fuse ( 5 Amps )
10 A.mps Blue
(F4) Rear foglamps and warninq lamp
Relay for window-
winder 16 Amps White
Front L.H. and R.H. window-winder motors (FE)
Relay for air-
conditioning 16 Amps Mauve
(F5) Air blower
Air-conditioning, compressor clutch, windinq for L.H.
electric fan relay, idlinq speed control electro-valve
( according to model )
Alternator 81) Amps
Incorporated fuse ( on printed circuit ) Components not protected
: Starter, and horn compressor
- OII anti-theit .switrh : ignition circuit, E.C.U. and injector relay, petrol pump, electric fan relays and electric
fans
- cm lighting switch : main and dipped beam headlamps and warning lamps, front foglamps, winding for rear foglamp
cut-out relay.
Downloaded from www.Manualslib.com manuals search engine 20 OPERATION No MA. 510-00 b : Ivstallatiov oj the c,lcctriral iv~stallatiov
( [KM 9 / I 07 5 )
TABLE OF BULBS
juantity Type French standard
Ref. No. Power
60/ 55 W Voltage
12 v Base
P. 43 t 38 Use
lipped and main beam
Front foqlamps
Direction indicators
Rear foqlamps
Reversinq lamps
Rear sidelamps
and stoplamps
Front sidelamps
Number plate lamps
Under bonnet ‘lighting
Interior lamps -centre
-rear
Boot lamp
Map-reading lamp
&iqhtinq f . speed0 & tachl
~~$;~q for anti-theft
diqhtinq for glove-box
-iqhtinq for coolant
.emp. gauge
[nstrument panel
warning lamps
Lighting for cigar -
lighter
Lighting for ashtray
Lighting for oil gauge
Lighting for instrumen
panel
Lighting for
odometers Yellow
for France )
H4 2
x 51 H2 12 V 55 w
--
21 w R. 136-17
4
2
2 Pear-shaped
P 25/ 1 R. 136-12
BA. 12 v
12 v 21,‘5 W R. 136-12
2 BA. 15 d P 25/2
R. 136-13
BA. 15s/ 5w
7w
5w
5w 12 v
12 v
12 v
14 v 3
2 R. 136-05
Festoon
Festoon
BA.9s
T 874 R. 136-14 1
1
2
1
T 8/2 12 v 2w R. 136-34
BA. 9,s
16
Wedge base dia 5 12 v 1.2 w
Wedge base dia. 10 2w 12 v
24 V 3w
1 --
KEY TO CIRCUIT DIAGRAM SYMBOLS +
Wiring qonnector
0 Capacitor.
4 6V Connection block (S-way )
Motor, electric
Fuse Lighting
b b
Switch, manual Warning I amp
A P
P u
Switch, mechanical Instrument .dial
P A
)# Switch, pressure Resistor
b P
IQ Switch, thermal Rheostat
?
Coil winding
Downloaded from www.Manualslib.com manuals search engine dent,
nark
B9
90
DESCRIPTION OF COMPONENTS
Description and Location
instrument panel
Speed0 and tacho lighting
79 ..............
. Tachometer 25-26
........... ............
I Battery meter and lighting ............ 81-107
Fuel gauge ...................... 83
- Lighting for odometers
...................... 108
- Clock and lighting
.................... 70-109
warning lamps for
- Heated rear window ............................... 97
- Dipped beam ... ..... ............................ 101
- Front brake pad wear ...................... 80
- Low fuel ....
............................ 82
-. Engine oil temperature ..... .................
71
- Coolant temperature ...........................
77
- Engine oil pressure ....... .... ............ ...
73
- Emergency STOP (and test button )74-76-78
- Hydraulic fluid’pressure ................... 75
- Hazard warning lamps ....................... 63
- Sidelamps 106
....................... ..... ..............
- Direction indicators ....... ............... 69
- Main beam
99 .....
.............................. ...
- Handbrake
98 ........ ............ ., .............. ...
- Rear foglamps .......... ................. ..lO 4
L.H. switch unit
- Horns 54-55
..... ....................................
- Direction indicators and hazard warning
lamps ...................................... 63 to 67
- Windscreen wiper and washers ...... 56 to 59
- Front foglamps ........ ....... ................. 111
DESCRIPTIOI dent
nark
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106 Description and Location
Ignition switch lighting .................... : 110
Flasher unit ....................... 68-69
Speaker ( in L..H. front door )
......... 84
Rear R.H. door lighting switch
90 ..........
Fuel pump 7
.............................
Rear R H. interior lamp ....................
90
Fuel qauge rheostat
.................... 82-83
Boot lamp
....................................... 86
Heated rear window
......................... 96
Rear L.H. interior lamp
.................. 89
Rear L.H. door lighting switch
............ 89
Rear R.H. lamp cluster
- Foglamp
..................................... 105
- Reversing lamp .............................
95
- Direction indicator ...................
65
- Stoplamp ........... ......................... 51
- Sidelamp ...........................
105
R .H. number plate lamp .......... ... ........
114
L H. number plate lamp ..... ........... ...
113 Boot lamp switch .................................
86
Rear L.H. lamp cluster
- Foglamp
....................................... 104
- Reversing lamp ................................
94
- Direction indicator ............................. 64
- Stoplamp
........................................ 52
- Sidelamp
... ..... ................................. 112
IING HARNESSES
I Id. Mark Description
I Id. Mark Description
AV
Front wiring harness FV Flying lead
No mark on circuit diaqram
IC Injection. on body- shell
R Rear IM Injection, on engine
C Boot
M Engine
CL Air-conditioning (optional ) PC Boot lid
co Compressed air horn
TB Instrument panel
D (( Diagnostic 1) UF Front brake pad wear ( 2 harnesses )
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 961-O : C/ 3fc ztzg and repairing a war winabzc’ hrating elcmcnt k’ Op. MA. 961-O 1
I. CHECKING
Power of heating resistance :
S&Ions ., 140 to 160 watts at 13.5 1: 0.2 volts
Estates .,.,............: . . . . . . . .._.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ~.. 130 to 150 watts at 13.5 t 0.2 volts
To check :he heating resistance of a rear window. measure
Either the current flowing in the resistance, using an ammeter connected in series to the supply lead of
the element. The current should be :
Saloons ,..., ., ,. ,. ,..,. ,,., ,,,., _, ,. .,., ..l_. 9.2 to 10.6 amps at 12 volts
Estates . . .., ,,..._.__.. .:_._ ._ . ..8 5 to 9.8 amps at 12 volts
Or the resistance using an ohmmeter. Resistance should be :
Saloons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . j _..__.._....,. 1.1 to 1.3Q
Estates . .._...........,.,.,...,.....,..,..................................,,..,.,.,.,........,. 1 .2 to 1.4 !J
II. REPAIRING
1. Replacement of terminals : Tin that part of the terminal to be soldered. Solder it in the required location ( soldering iron ).
2. Repairing a section of the heating element : a) Obtain from the Replacement Parts Department :
- 1 Repair kit .,,..,,..,,.,.,.,.,,,.,.,,....,................,,,,,...,., ZC. 9 855 128 U
This M SECURIGLACE ))‘outfit includes :
- 1 Bottle of abrasive cleaning powder
- 1 Small bottle of conductive enamel
- 1 Tube of adhesive
- 1 Tube of hardener for adhesive
- 1 Small bottle of metallic powder
- 1 Roll of thick self-adhesive tape
- 1 Warning lamp for detecting cuts
- 1 Roll of self-adhesive tape for detecting cuts ( thermopaper )
- 1 Plastic spatula
- 1 Small glass plate ( for preparation of mixtures )
b)
Locating the cut : With the resistance fed as normal :
- Locate the defective resistance wire by sticking the adhesive detection tape at the centre of the rear
window ( interior side ) and on all resistance wires so that the tape is perpendicular to the latter.
The unbroken wires will turn the thermo-paper blue when they increase in temperature.
- Slide the two pointed probes of the warning lamp support on the cut wire. When the lamp lights up,
the pointed probes are on both sides of the break in the wire.
By slightly moving the probes along the length of the wire, the exact extent of the cut can be determined.