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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 405
3. Remove the fan-to-water pum
p attaching bolts or nuts.
4. Remove the fan belts.
5. Remove the cooling fan and clut ch assembly. Separate the clutch
assembly from the fan.
Store the clutch in an upright position to prevent seal leakage.
6. Installation is the revers e of the removal procedure.
WATER PUMP
REMOVAL & INSTALLATION
CAUTION - When draining the coolant, keep in mind that cats and dogs are
attracted by the ethylene gl ycol antifreeze, and are quite likely to drink any that
is left in an uncovered container or in puddles on the ground. This will prove
fatal in sufficient quantity. Always drai n the coolant into a sealable container.
Coolant should be reused unless it is contaminated or several years old.
2.5L ENGINE
Fig. 1: Water pump - 2.5L
1. Drain the cooling system.
2. Remove the accessory drive belts.
3. Remove the fan and pump pulley.
4. Remove the heater hose and lower r adiator hose from the water pump.
5. Remove the pump from the block.
To install: 6. Coat the new gasket with RTV sealer . Install the pump and torque bolts
to 25 ft lbs. (34 Nm).
7. Install the hose and lower radi ator hose to the water pump.
8. Install the pum p pulley and fan.
9. Install the accessory drive belts.
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10. Fill the cooling syst
em, start the engine and check for leaks.
V6 ENGINES 1. Disconnect the negative battery cable.
2. Drain the cooling system.
3. Remove the air intake duct and air cleaner, if necessary.
4. Remove the drive belt.
5. Disconnect the heater and radiator hoses from the water pump.
6. Remove the power steering pump bracket and swing aside.
7. Remove the water pump bolts. Mark the bolts to their corresponding
locations for proper installation.
To install: 8. Clean the gasket surface.
9. Install the water pump with a new gasket. Apply sealer to the bolt
threads.
10. Tighten the large bolts to 25 ft lbs. ( 34 Nm), medium bolts to 15 ft lbs. (21
Nm) and the small bolts to 88 inch lbs. (10 Nm).
11. Install the power steering pump bracket.
12. Connect the heater and radiator hoses.
13. Install the drive belt.
14. Install the air cleaner and duct.
15. Fill the cooling syst em. Start the engine and check for leaks.
V8 ENGINES
Fig. 2: Removing the heater hoses
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Fig. 5: Scraping off the old gasket material
1. Disconnect the negative battery cable.
2. Drain the cooling system.
3. Remove the air intake duct and air cleaner, if necessary.
4. Remove the drive belt(s) and the water pump pulley.
5. Disconnect the heater and radiator hoses from the water pump.
6. Remove the water pump attaching bolts, then remove the pump. Mark
the bolts to their corresponding loca tions for proper installation.
To install: 7. Clean the gasket mating surfaces.
8. Install the water pump with a new gasket.
9. Install the coolant pump and bolts to the front cover using the dowel pins
as a guide.
10. Tighten the bolts to 30 ft lbs. (41 Nm).
11. Connect the heater and radiator hoses to the water pump.
12. Install the water pump pu lley and the drive belt(s).
13. Fill the cooling syst em. Start the engine and check for leaks.
CYLINDER HEAD
REMOVAL & INSTALLATION
CAUTION - Properly relieve the fuel system pressure before disconnecting any
lines.
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When servicing the engine, be absolutely sure to mark vacuum hoses and
wiring so that these items
may be properly reconnected during installation. Also,
when disconnecting fittings of metal lines (fuel, power brake vacuum), always
use two flare nut (or line) wrenches. Ho ld the wrench on the large fitting with
pressure on the wrench as if you were tightening the fitting (clockwise), THEN
loosen and disconnect the smaller fitting fr om the larger fitting. If this is not
done, damage to the line will result.
CAUTION - When draining the coolant, keep in mind that cats and dogs are
attracted by the ethylene gl ycol antifreeze, and are quite likely to drink any that
is left in an uncovered container or in puddles on the ground. This will prove
fatal in sufficient quantity. Always drai n the coolant into a sealable container.
Coolant should be reused unless it is contaminated or several years old.
2.5L ENGINE
Fig. 1: Cylinder head bolt torque sequence for 2.5L engine
1. Disconnect the negative battery cable.
2. Drain the engine block and radiator of coolant.
3. Raise and safely support the vehi cle. Remove the exhaust pipe and
lower the vehicle.
4. Remove the oil level indicator tube.
5. Remove the air cleaner.
6. Unplug the electrical and vac uum connections and disconnect the
linkage from the TBI unit.
7. Disconnect the fuel lines.
8. Remove the EGR valve.
9. Disconnect the heater hoses from the intake manifold.
10. Remove the ignition coil.
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11. Disconnect all electrical connecti
ons from the intake manifold and
cylinder head.
12. If the vehicle has air conditioning, remove the compressor and position it
out of the way. Do not disc onnect the refrigerant lines.
13. Remove the alternator and lay the unit aside. If necessary, remove the
alternator brackets.
14. Remove any other brackets or components mounted on the cylinder
head.
15. Remove the upper radiator hose.
16. Remove the rocker arm cover and back off the rocker arm nuts/bolts and
pivot the rocker arms out of the way so that the pushrods can be
removed. Identify the pushrods so that they can be reinstalled in their
original locations.
17. Remove the cylinder head bolts and cylinder head. Remove the intake
and exhaust manifolds, as required.
To install: 18. Thoroughly clean all mating surfaces of oil, grease and old gasket material. Clean the head bo lts and cylinder block threads, otherwise an
accurate torque specificat ion will not be attained.
19. Install a new gasket on the block mating surface. Position the cylinder
head on the block.
Clean the bolt threads, apply sealing comp ound and install the bolts finger-tight.
20. Tighten the head bolts a little at a time using the correct sequence and
torque to 92 ft lbs. (125 Nm).
21. Install the pushrods and rocker arms . Refer to the procedures described
earlier in this section.
22. Refill the cooling system and check for leaks. The remaining installation
is the reverse of the removal procedure.
2.8L AND 3.1L ENGINES
Fig. 2: Cylinder head bolt torque sequence for all V6 engines
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Fig. 5: Air hose removal - V8 engines
Fig. 6: Prying loose the head;V8 engines
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1. Disconnect the battery ground c
able. Drain the cooling system.
2. Remove the fan shroud or the upper radiator support and drive belts.
Remove the fan and pulley from the water pump.
3. Remove the alternator upper and lower brackets, air brace with brackets,
and power steering lower bra cket (move it aside).
4. Remove the radiator lower hose and the heater hose from the water
pump. Remove the water pump bolts and the water pump.
5. If A/C equipped, remove the comp ressor and move aside. Remove the
compressor mounting bracket.
6. Remove the damper pulley retain ing bolt and the damper pulley.
7. Remove the timing gear cover bolts and the timing gear cover.
With the timing gear cover removed, use a large screwdriver to pry the oil seal
from the cover. To install the new oil se al, lubricate it with engine oil and drive it
into place.
To install: 8. Prepare the mating surfaces for reinst allation of the timing gear cover.
Coat the new gasket with RTV sealer.
9. Install the timing gear cover and timing gear cover bolts. Torque the
cover bolts to specifications:
• V6 engines (M8 x 1.25 bolts): 13-22 ft. lbs. (18-30 Nm)
• V6 engines (M10 x 1.5 bolts): 20-35 ft. lbs. (27-48 Nm)
• V8 engines (all bolts): 69-130 inch lbs. (8-14 Nm)
10. Install the damper pulley by pulli ng the damper onto the crankshaft. Use
tool J-23523 or equivalent. Install t he damper pulley retaining bolt and
torque bolts to 67-85 ft lbs. (90-110 Nm).
11. If A/C equipped, install the compressor mounting bracket and
compressor.
12. Install the water pump and the water pump bolts.
13. Install the radiator lower hose and the heater hose to the water pump.
14. Install the alternator upper and lower brackets, air brace with brackets
and the power steering lower bracket.
15. Install the fan and pull ey to the water pump. Inst all the fan shroud or the
upper radiator support and drive belts and adjust.
16. Connect the battery ground cable.
17. Fill the cooling syst em, start the engine and check for leaks.
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Fig. 9: A common oil pump drive location on V8 engines
4-CYLINDER ENGINES
There are two ways to go about this task: either remove the engine from the
car, or remove the radiator, grill and any other supports which are directly in
front of the engine. If the second altern ative is chosen, you may have to
disconnect the motor mounts, and raise t he front of the engine. This will give
you the necessary clearance to remove the camshaft from the engine.
1. Drain the engine oil an d the cooling system. Remove the radiator.