1981 CHEVROLET MONTE CARLO engine oil

Downloaded from www.Manualslib.com manuals search engine un mUE SAl: VIScOSITY GRADES
F~O 20 40 60 100 C -30 -20 10 0 10 20 30 40 TEMPERATURE RANGE YOU .EXPECT SHORE NEXT Oil CHANGE
NOTICe: DO NOTUSE SAE 5W-2(I OILS fOR COIfi"INUOUS HIGH SPEED DRIVING.
Engine Oil Additives
There are many extra engine oil additives (or helpers) for sale. Your engine
should not need these extra additives if you Use SF-quality engine oil and
change it as suggested. If you think your engine has an oil-related problem,
talk
to your authorized dealer. If needed, your dealer can provide you with a
tested and approved oil additive called "GM Engine Oil Supplement."
AUTOMATIC TRANSMISSION FLUID RECOMMENDATIONS
Proper Fluid -Use only automatic transmission fluid labeled DEXRON® II. You
can buy this fluid from your dealer or other service outlets.
Checking
Fluid Level-Check the automatic transmission fluid level at each
engine
oil change, Overfilling GaI).c"!,J~e foaming and loss of fluid. A low fluid
level can cause slipping or loss of drive. In either case, transmission damage
can result.
To check the fluid
level, first set the parking brake, then start the engine in "P"(Park). With the regular brakes applied, move the shift lever through all the
gear ranges, ending
in "P". You must check the fluid level with the engine
running
at slow idle and the vehicle level.
You cannot read the correct fluid level if you have just.driven you(vehicle fora
long time at high speed, in city traffic in hot weather, or if your vehicle has
been
pulling a trailer. Wait until the fluid cools down (about 30 minutes).
Remove the dipstick
located at the rear of the engine compartment on the
passenger's side. Carefully touch the wet end of the dipstick to find out if the
fluid
is cool, warm or hot. Wipe it clean and push it back in until the cap seats. Pull out the dipstick and read the fluid level.
• If
it felt cool (about room temperature), the level should be 3 to 10
millimeters (118 to 3/8 inch) below the "Add" mark. The dipstick has two
dimples below the" Add" mark to show this range.
• If it felt warm, the level should be close to \he "Add" mark (either above or below).
• If
it was too hot to hold, the level should be at the "Full" mark.
5-5

Downloaded from www.Manualslib.com manuals search engine COOL
WARM
Add just enough DEXRO~ II fluid to fill the transmission to the proper level. It
takes only 0.5 liter (one pint) to raise the level from "Add" to "Full" with a hot
transmission.
Automatic Transmission Drain Intervals
Change the transmission fluid and change the filter (or clean the screen) as
outlined
in Section A of the Maintenance Schedule folder.
ENGINE COOLING SYSTEM
Your vehicle has a coolant recovery system. Coolant in the system expands
with heat and overflows into the recovery tank. When the system cools down,
coolant is drawn back into the radiator.
The cooling system was
filled at the factory wrth a quality coolant that meets
GM
Spec~ication 1S99-M . The cooling ·system is designed to use coolant (a
mixture of water and ethylene glycol antifreeze) rather than plain water. The
coolant solution should be used year round.
It has many advantages, such as:
~ provides freezing protection down to -3rC (-34"F) "''''''<~. !'"","."" ' • provides boiling protection up to 12S"C (262"F),
• protects against rust and corrosio~in th~ cooling system,
• maintains the proper engine temperature for efficient operation and
emission control, and
• allows proper operation of the coolant temperature light or gage :
See Section A of the Maintenance Schedule folder to find out when the coolant
must
be ·replaced.
Cooling System Care
Check the c60ling system at regular intervals, such as during fuel stops . You usually do not need to remove the radiator cap to check the coolant level. Lift
the engine hood and look at the "see through" coolant recovery tank. When
the engine is
cold, the coolant level should be at the "Full Cold" mark on the
tank . When the engine has fully warmed . up, the level should be above the
"Full Cold" mark on the tank . If the coolantl6vel is low, remove the cap on the
coolant recovery tank. Add to the recovery tank enough of a 50/50 mixture of
water and a good quality ethylene glycol antifreeze to bring the
level up to the
proper mark. Put the cap back on the recovery tank.
Certain conditions, such
as air trapped in the system, may affect the coolant
level in the radiator. You should check"the coolant level in the radiator at the
time you change the engine
oil and when the engine Is cold. Follow.taps I, S,
9, and 10 under "Coolant Repfacement" for the correct way to remove the
radiator cap and add coolant.
5-6

Downloaded from www.Manualslib.com manuals search engine If you have to add coolant more than four times a year (either to the recovery
tank or to the radiator), see your dealer for a cooling system check.
NOTICE: If you use the proper quality antifreeze, there is no· need to add extra inhihitorsor additiveswtlich claim to improve-the system. They may be harmful to the proper operation of the system.
Cooling' System Service
The cooling system should be serviced at the intervals specified in Section A of
the Maintenance Schedule folder as follows:
1. Wash the radiator cap and filler neck with clean water. See step 1 of "Coolant Replacement" for the proper way to remove the radiator cap.
2. Check the coolant level in the radiator and have it tested for freeze
protection.
Add ethylene glycol antifreeze, if needed, to maintain freeze
protection at-3JOC (~$4°f).
3. Have the cooling system and radiator cap tested for a pressure capacity of 105. kPa (15psi). (The pressure cantle anywhere from 95 kPa, or 14 psi,
to 120
kPa, or 18 psi.) If a replacement cap is needed, use an AC cap, or
an equivalent cap, designed fof coolant recovery systems and specffied for
your model.
4. Tighten all radiator hose clamps ang heater hose clamps and inspect all
hoses. Replace the hOSes if they are swollen, "checked" or otherwise worn.
NOTICE: Take care when tightening the hose clamps at the radiator. Overtightening could bend or collapse the radiator fittings.
5. Clean the front of the radiator core and air conditioning condenser to
remove dirt and other objects. Also clean the auxiliary engine oil andlor
transmission fluid cooler if the vehicle has them.
Coolant Replacernent
At the intervals specffied in Section A of the Maintenance Schedule folder, flush
9r1d refill the cooling system as follows:
1. Remove the radiator cap when the engine is cool:
•
Turn the cap slowly to the left until it reaches a "stop." Do not press
down while turning the
cap.
• Wait until any remaining pressure (indicated by a hissing sound) is
relieved, then press down on the cap and continue turning it to the left.
CAUTION: To help avoid the dangarm being burned. donotrem_ove the radiator cap While the engine' and radiator are. still. hot. Scaldingftukland steam ean be blown out under ~re It the cap is taken off too SOOf1.
2. When the cap is removed, run the engine until the upper rad.iator hose is
hot.
(ThiS shows that th~ thermostat is open and the coolant is flowing
through the system.)
3. Stop the engine. Open Ihe,actialor drain valVE! to drain the coolant. Drainage may be speeded by removing the drain plugs in the block, ff so
equipped.
5-7

Downloaded from www.Manualslib.com manuals search engine 4. Close the drain valve. Install the block drain plugs, if removed. Add water
until the system is
filled and run the engine until the upper radiator hose is
hot
again.
5. Repeat steps 3 and 4 several times until the drained liquid is nearly colorless.
6. Drain the system, then close the radiator drain valve tightly. Install block
drain plugs, if removed.
7. Disconnect all hoses from the coolant recovery tank. Remove the recovery
tank
and pour out any fluid. Scrub and clean the inside of the recovery
tank with soap and water. Flush it well with clean water, then drain it.
Reinstall the recovery tank and hoses.
8. Add enough water and ethylene glycol antifreeze (meeting GM
Specification 1899-M) to provide the required cooling, freezing and
c()rrosion protection, Use a solution that is at least 50 percent antifreeze out no mOre than 70 percent antifreeze. Fill the radiator to the base of the
filler neck
and fill the coolant recovery tank to the "Full Hot" mark. Put the
recovery tank cap back on.
9. Run the engine, with the radiator cap removed, until the upper radiator
hose is hot.
10. With the engine idling, add coolant to the radiator until it reaches the
bottom of the filler neck. Install the radiator cap, making sure the arrows on the cap line up with the overflow tube.
iI is the owner's responsibility to,
'. -Main)!!!n cooling system freeze protection at -3rC (-34'F) to ensure protection against corrosion and loss of coolant from boiling. (A 50/50
mixture of water and ethylene glycol antifreeze will provide freeze
protection to -37'C or -34'F.) You should do this even if you don't
expect freezing temperatures.
• Add ethylene glycol base' antifreeze that meets GM Specification 1899-M
when antifreeze haS to be added because of coolant loss or for more
protection against freezing at temperatures lower than -37'C (-34'F).
NOTICE: Do "otute methanol-base antifreeze, Of alcohol,or plain water alone, in your vehicle at any time. They will boil at a lower point than that at which the "TEMP"
light (or temperature gage) will warn of overheating,. and they do not provide proper protection against cOrrosion.
Radiator Pressure Cap
The radiator cap, a 105 kPa (15 psi) pressure type, must be installed tightly,
otherwise coolant may be lost and damage to engine may result from
overheating. Radiator pressure
caps should be checked periodically for proper
operation. If replacement is required, an AC cap is recommended.
Thermostat
The engine coolant temperature is controlled by a thermostat. It stops coolant
flow
through the radiator until a preset temperature is reached. This thermostat
is installed in the engine
coolant outlet on the engine block. The same thermostat is used in both winter and summer. When a replacement is needed, AC"Delco parts are recommended.
5-8

Downloaded from www.Manualslib.com manuals search engine CAUTION': It" the alr 'l;lMner i, ren;oveci during repair or maintenance, bel"'re to put H bl,ck on'eQr~ctly. It the air cleilner Is 'not correctly Inltalled. there could bea fire in the engine compertment (It there ~Id h..,.,en to be a backfire) , or other engitie mallunc1lon .
Front Suspension and Steering Linkage
Lubric;lte fi tngsatlhEj ' intery;>1 showninthe Maintenance Schedule with water
resistant
EP Chassis lUb(icantwhich meets GM SpecifICation 6031M.
NOTICE: ,Ball ' joints, should "not be . lubrieak.d unlesS, their temperature il -12"C (10"f},or higher,During ,coldweather, theyahould" .. ~"al,)c)~ to,warm up al nece ... ry ,before being lubricated or damttge to the baH jOint-Could occur. . , ' '.' "
.. ,. fIRnl 'N. c~~~arings
Clean and repack front wheel bearings with a high melting point wheel bearing
lubricant . at the interval shown in the Maintenance Schecule. Use wheel
' bearing lubricant GM Part No. 10 5~ 344 or equivalent.
NonCE: ," Long fiber " or "vbeou.'-' type"iubricenf ~kI nol be used, Do not mix wheel ~irinQ"lUbricant., Be sure to thoroughly c5aan bearings and hubl of all old lubricant before repacking.
Tapered roller,bearings uaed'h'Hhis 'veh icle have' .. sUghtly looSe teel when properly adjusted, They must never ~ over tightened (preJoaded) or sev .... bearing damage may resuit. Con.utt your,Authorized Deektr or Servi<:e.r.enual tor peper detailed adjustment procedures and specifications. . '~". :...,"" .... ~"";~f>"'~"'-"'''''',','',' ,::, Hood tlltchesand.Hood Hinge
At the interva l shown in the Maintenan ce Schedule lubricate hood latch
assembly
and hood hinge assembly as follows :
1. Wipe off any accumul"ti~!).ofqirt Qfoontaminationon latch Pi1!'ts.
2. Apply Lubriplate . or equivalent to latch pilot bolts and latch locking
plate .
3. Apply light engine oil to all pivot paints in release mechanism, as well
as primary and Secbndary latch mechanisms.
4. Lubricate hood hinges .
5~ Make hood hinge and latch mechanism functional check to assure the assembly is working COfTectiy.
Freedom Battery
Your new vehicle has a Delco FREEOOM battery. It neecs . no periodic
maintenance .
Its top is permanently sealec (except for two small vent holes) and has no filler capS. You will never have to add water.
The hydrometer (test indicator) in the top of the battery provides information for
testing purposes only.
For full power needs at replacement time, a Delco battery wijh the same catalog number as shown on the original battery's labe l is recommended ..
CAUTIQN: ",' FOllOW the precautions listed in the' Jump Starting ' 'Caution (see ' Ihe "In Case of EmergenCy " settlon of this manual) when workmg On or 08. a bMtery. Personal Injury {particularly to eyea} or 'property damage may result from battery e~ battery acid, or electrical (short circuit) burns.
5-10

Downloaded from www.Manualslib.com manuals search engine SECTION 7
SPECIFICATIONS
These specifications are given here for information only. Before using them,
see
the cautions and other instructions throughout this manual. For further
information, see the service manual covering the ,chassis or body part in
question. Your Chevrolet dealer may also be able to help.
DIMENSIONS
Overall Length 2"000r Coupe ' ......... ' ..
Overall Height .. .. , .................... . Width .... ,., , .. . , ....... , ... , ..... ... .
Wheelbase
.. , .... ... ................ .. ,
CAPACITIES
Gasoline ,Tank (Approx.) All Models , .... , .. , , ........
Crankcase (App rox. Relill )
Oil Change Only
Meiric U.S.
Metric U.S.
Measure Measure
5090mm 200. ,4 "
1370mm
53,9"
1816mm '. 71,S " 2745mm 108 .1 "
Metric U .S . Measure Measure
68 .5L 18.1 ga l.
Oil Change and FilterCha~
Metric U.S. Measure Measure Measure Measure
V ·8 ..... .... 3.8L 4 qts. 4.7L 5 qts. V-6 3.8L 4 qts. 3.8L 4 qu. "'" After refill , fluid If wei must be checked as~ out~ed-under "Service and Maintenance " in thi s manual.
Cooling System (Appro •. )
3.8 (229) CIO Engine .............•...•..... 3.8 (231) C1D En9in~ .....•.......•..••• ,'" .
5. 0 (305) CID Engine ......... , ... " _ ..•.. : •. 4.4 (267) CID Engi ne ....... , . ....•... •...•. Thermostat (All) .... " .... ,. _, ...... Radiator Pressure Cap (All) ......•. _ ...... .
BATTERY RATING
Cold Crank ,
Engine 18°C (O°F)
All (Base)
". X ' 350 Amps F-14
Heavy Duty
F-18 460 Amps
7-1
Metric Measure
17.4 L
14.3 L
18·0L 2O.0L 91°e l05kPa
U.S. Measur.
l8Y.!: qts. 15% qts. 19 qts. 21 qts. 195 °F
15 PSI
25 AMP Reserve
Capacity (Minutes)
80
115

Downloaded from www.Manualslib.com manuals search engine TIRE INFORMATION
Wheel Nut Torque., •. 80 It Ibs. ( 109 N m)
Complete t ir e information will be found .in Section 5.
TURN SIGNAL FLASHER ................... . 3 Lamp Type
6 La mp Typ e HAZARD WARNiNG FLASHER .................. .
ENGINE SPECIFICATIONS
ENGINE DATA V-6 ENGINES (TURBO)
V-8 ENGINES
No. Carbo Barrels 2 2
4 2 -
4
En ine Code i( A
3 J H Displacement '. Lit~r 3.8
3.8 3.8
4.4 5.0 Cubic Inch , -c-229 231 231 267 . 305 _Cm~n . Ratio 8 :6 :1 8 .0: 1
8.0 :1 8.3:1 8 .6:1 Bore 3.74 3.80
3.80 3.50 3.74 Stroke 3.48 3.40 3.40 3.48 3.48 Firing'Order 1-6-5 ·4 -3-2 1-8-4 -:)-&-5-7-2
--Th I I e o lowIn g. spar SPARK PLUGS kid d f pugs are recommen e or your engme.
. '
229V-a.Er')gine 231 V-6 Engine- -
231 V-6 Engine '!'
All V·S ~""'.''';'':~~ . ITEM' -.-
Engine Oil FBt er
Radiator Cap .
Engine Air Cleaner Element
Carburetor Fu el Filter
Positive Crankcase Ventila tion Filter
Oxygen Senso r
Crank.case Ventilation Filter
"Turbocharged Engine
DExcept Calif. v -a
Normal Service Priginal Equ ip .
.' .. AC Ty pe R45TS AC Type R4 5TS8
AC Tvoe R45T S A C Tyee R45TS
USAGE . RECOMMENDATIPN
'229 V-E?-Engine AC Type PF51 231 V-6 Engine AC Type PF40 231 V-6 Engine;. __ .,.~U V~ Engine~·" ., AC Type PF47 "~CTypePF2'5 '.
All Engines AC Type RC-36
229 V-6 Engine AC Type A 17BCW 231 V-6 Engine~ AC Type A633C . 231 V-6 Engine AC Type A329 2'67 V-8Engine ACTypeA17 8C W .305 . V-BEngine AC TypeA34BC
1--m v..:s-Engine AC Type GF471 231 V-6 Engine· AC Type GF471 231 V-6 Engine
ACType GF470 267.'y-8 Engine AC Type GF471 305 V-8 Engine ., --AC Type GF471
229
V-6 Engine A C Type CV7B9C 231 V-6 Engine-AC Type CV781C 231 V-6 Engin'e ACType CV770C All V-B Engines AC Type CV853C
All Engin~ "AC Type AFS5P
All Engines, exc, Turbo AC Type FB59 231 V-6Engine". AC Type FB73
7-2
,

Downloaded from www.Manualslib.com manuals search engine LAMP BULB DATA
Application Power'Rating ~.12.8V.Watts
Headlamp Assembly
Outer - High Beam ... , .. . . . . • . . . .. . . .. . .....•. , Low,'Beam ., ..... ,., ...... ;., ... ,.,.-.. ,', ..... ~ ..
Inner - High Beam (Standard) . . . . . . . . . . . .. . .... .
High Intensity (Opt.) . , ................... .
40 60 50
50
Candle Power Parking Lamp and Front Directional Signal ........••............... Tail and Stop Lamps
Rear Directional Signal ....... , ..... _ ........... .
License Plate Lamp ...............• . ; ............ . Cornering Lamp ................ .......... . Back Up Lsmp ................................... .
Glove Compartment Lamp ..........•.........• .... Tail Lamp Assembly .............................. . Inct ieator Lamps .•................................ WIS Washer & Light Switch Lamp.; ....... . Temperature Indicator Lamp .......... ; .. ' Oil/ChOke. Indicator Lamp .................•... Generator Indicator Lamp ...•.......... ' ........ ,., Ashtray Lamp, .. , . ' .. , . , ..•. ',' ........ , .. .
Hi-Beam Indicator Lamp, ... , . ~,' .... , . , .... ~ ...... .
. 'Brake System Warning Lamp .................... ..
Seat Belt Warning Lamp .... , , .............. ' , .... '
Directional Signal Indicator Lamp, >, ... , , .. , , , ' , .. . Instrument Panel Cluster Lamps .. ' ..... , , ......... . Side Marker-Front, .... , ........ , • ' ....... .. Side Marker-Rear ,,;,~ .... , ....... " ".,., , .. '. ' .... .
Heater.
AlC Control Panel Lsmp .................. . Oome'Lamp .............................. .
Dome and Reading Lamp ....... ~ _ ...... , . , .
Luggage Compartment Lamp
.................. .
Underhood Lamp , ........................ .
Courtesy Lamp ................ _ ............... .
Radio Dial Lsmp ................................ .
Radio
Indicator
(Stereo & 8 Track) ........................... .
Radio Indicator (Stereo) ............. .
a-Track Tape Player Dial .......................... . Cassette Player (Dial) ............ _ . , .. _ ... _
24-2.2
32-3
2 32 32 2
2
2 2
2
2
2
1 1
3 2
2
3 2
2
2
12
15
15
15
6 2
LED 1 5 5
Rear Taillamp Bulb Serricing: To replace a burned out bulb:
Trade No.
4652
4651
H4651
Type
1157NA
lt57
194
1156
1156
1895
194
194
194 194
194
194
1449
161
168
194
194 168
194
194
194
561
1004
1003
93 906 194
05410 66
37
37
1. Open the trunk and remove the two screws as shown In illustration, and disengage tajllamp assembly.
74
2. Remove the socket by first press· ing down on the socket latch, then rotate the socket clockwise to remove; 3. Reverse the above procedure to reinstall. Note: Mak e sure the catch release and the bulb socKet are held securely.