1979 DATSUN 210 drain bolt

Propeller
Shaft
Differential
Carrier

DIFFERENTIAL
CARRIER

fQ

@

1

11
Thrust
washer

12

Ring
gear

13
Differential
case

14
Lock
strap

15
Drive

pinion

16
Pinion
height
adjusting
washer

17
Pinion
rear

bearing

18

Collapsible
spacer

19
Side

bearing
cap

20
Gear
carrier
1

Companion
flange

2
Oil
seal

3
Pinion
front

bearing

4
Sidebearing

5
Side

bearing
adjusting
shim

6
Thrust
walher

1
Side

gear

8

Lock

pin

9
Pinion
mate
shaft

10
Pinion
mate
Tightening
torque
kg
rn

ft
lb

@
14
to
30

101
to

211

@
6
0101
0
43
to
51

@
5
0
to
5
0
36
to
43

@
1

6
to
2
4

12
to
11

PD446

Fig
PD

3
Differential
Carrier

2

Visuany
inspect
parts
for
wear

of

damage

3

Rotate

gears
to
see
that
there
is

any

roughness
which

would
indicate

damaged

bearings
or

chipped
gears

Check
the

gear
teeth
for

scoring
or

signs
of
abnonnal

wear
Measure

pre

load
of
drive

pinion

4

Set

up
a
dial
indicator
and
check

the
backlash
at
several

points
around

ring

gear
Backlash
should
be

specified

value

Ring
gear
to
drive

pinion
backlash

0
10

to
0
15

mm

0

0039
to
0

0059
inl
spected
before

any

parts
are
removed

from
it

These

inspections
are

helpful
in

fmding
the
cause
of
a

problem
and
in

detennining
the

corrections
needed

Mount
carrier
on
Differential

Carrier
Attachment
ST06320000
REMOVAL

I

Jack

up
rear
of

car
and

sup

port
it

by

placing
a

safety
stand
under

rear
axle

case
Drain

gear
oil

2
Remove

propener
shaft
and
rear

axle
shafts

These
works
can
be
done

by

referring
to
Rear

Axle
and
Rear

Suspensionu

3
Loosen
off
bolts

securing
differ

ell
tial
carrier

to
rear
axle
ca
se
and

take
out
differential

gear
carrier

as

sembly

PRE

DISASSEMBI
Y

INSPE
CTION

Differential
carrier
should
be
in
5

Check
the

gear
tooth
contact

with
a
mixture

of
recommended

Fig
PD
4

Holding
Differential
Carrier

PD

3

c
Flank
contact

Adjust
in
the
same
manner
as
in

b

t

P019S

Fig
PD
24
Flank
Contact

d
Face

contact

Adjust
in
the

same
manner
as
in
3

cf

P0196

Fig
PD
25
Face
Contact

e

Correct
tooth
contact

P0197

Fig
PD
26
Correct
Contact

Note

Change
in
thickness
of

adjust

ing
WlI8her
is

accompanied
by

change
in
backlash
Check
it

when

insteIIing
gear
Propeller
Shaft

Differential
Carrier

INSTALLATION

Installation

can
be
done
in
the

re

verse
order
of
removal

ifl
Tightening

torque

Gear
carrier
to

rear
axle

case

fixing
bolt

1
7
to
2
4

kg
m

12
to
17

ft
lbl

Drain
and
filler

plug

6
to
10

kg
m

43
to
72
ft
lbl

Gear
oil

quantity

0
9
liter
1

U
US

pt

1

Imp
pt

Note

a

Discard

gear
carrier

gasket
after

remom

Do
not

apply
sealant
to
the

gasket

b

Apply
sealant
to
bolts

securing
gear

carrier
case
to
rear

axle

housing

REPLACEMENT
OF

FRONT
OIL

SEAL

When

replacing
front

oil
seal

do
as

follows

1
Remove

differential
carrier

assem

bly
and
mount
it

on
Differential
Car

rier
Attachment
ST06320000

This
work

can
be
done

by
referring

to
Removal

procedure

2
Remove

side

bearing

caps
and

take
out
differential
case

assembly

Remove
drive

pinion
nut
and
extract

drive

pinion
assembly
Remove
oil

seal

These
works
can
be
done

by
re

ferring
to

Disassembly

procedure

PD
9
3
Install
a

new
oil
seal
in

gear
car

rier

using
Oil
Seal

Fitting
Tool

ST3340000l

Lubricate

cavity
between
seal

lips

with

recommended
multi
purpose

grease
when

installing

4
Place

a
new

collapsible

spacer
on

drive

pinion
and
lubricate

pinion
rear

bearing
with

gear
oil

5
Insert

companion
flange
into
oil

seal
Insert
drive

pinion
into
com

panion
flange
from

rear
of

gear
carrier

and
secure
them
in

position
by

tightening
nut
to

given
torque
con

firming
specified
preload

These
works
can
be
done

by
re

ferring
to

Adjustment
of

Drive
Pinion

Preload

procedure

6
Install
differential
case

assembly

into

gear
carrier

Measure
L

dimen

sion

backlash
with

specification

adjust
them
with
side

bearing
shims

The
works

can
be
done

by
re

ferring
to

Adjustment
of
Side

Bearing

Shims

procedure

7

Reinstall
differential

gear
carrier

assembly
rear
axle
shafts
and

pro

peller
shaft
Fill

up
differential
carrier

with

correct

gear
oil

CAUTION

a

Replacement
of
front
oil
seal
with

differential
carrier

assembly
install

ed
on
car
must
not
be
ellowed

due

to
used

collapsible
spacer
on

iu
model

b
Whenever

front
oil
seal
is

replaced

collepsible

spacer
must
be

replaced

Propeller
Shaft
Differential
Carrier

SERVICE
DATA

Drive

pinion

Preload

with
oil
seal

Thickness
of

pinion
height

adjusting

washer

Side

gear
and

pinion
mate

Thickness

of
side

gear
thrust
washer

Pinion
mate
to
side

gear
backlash

clearance
between
side

gear
and

thrust
washer

Ring
gear

Ring
gear
to
drive

pinion
backlash

Thickness
of
side

bearing

adjusting

shint

Side

bearing
standard
width

L

dimension

Oil

capacity

TIGHTENING

TORQUE

Drive

pinion
nut

Ring

gear
bolt

Side

bearing
cap
bolt

Companion
flange
to

propener

shaft

fixing
bolt

Gear
carrier

to
rear
axle
case

fixing
bolt

Oil
drain
and
ftller

plugs
kg
cm
in

lb
6
0

to
8
0
5

2
to
6
9

mm
em
2
74

0
1079

2
77
0

1091

2
80
0
1102

2
g3
0
1114

2
86
0
1126

2

89
0

1138

2
92
0
1150

2

95
0
1161

2
98
0

1173

3
01
0

1185

3
04

0
1197

3

07
0
1209

3
10
0
1220

3
13
0
1232

3
16
0
1244

3
19
0
1256

3
22
0
1268

3
25
0

1280

mm
in

0
785
0

0309

0
835
0

0329

0
885
0

0348

0
10

to
0
20

0
0039

to
0

0079
mmOn

mm
in

0
10
to
0
15

0
0039

to
0
0059

mm
in

0
05

0
0020

0
Q7
0
0028

0
10

0
0039

0
20

0
0079

0

50
0
0197

17
5
0
689

153
40
to
153
45
6
0394
to
6
0413
mm
in

mm
in

liter

US
pt
Imp
pt
approximately

0
9

I
U
I

kg
m

ft
Ib

kg
m
ft
Ib

kg
m
ft
lb
14to30
IOI
t0217

6
0
to
7
0
43
to
51

5
0
to
6
0
36
to
43

kg
m
ft
Ib

kg
m
ft
b

kg
m
ft

lb
2
4
to
3
3
17
to
24

1
7
to
2
4

12
to
17

6
to
10
43
to
72

PD
ll

Condition

Oil

leakage
Pro
eller
Shaft
8i
Differential
Carrier

Probable
cause

Worn
Jut

damaged
or

improperly
driven

front
oil
seal

or
bruiSed
dented
or
abnor

mally
worn

slide
face
of

companion
flange

Worn

damaged
or

improperly
driven
side

flange
oil
seal

or
bruised
dented

or
abnor

mally
worn
slide
face
of

side

flange

Loose
bolts
such

as
side

flange
side
retainer

or

gear
carrier

Damaged
gasket
or
O

ring

Loose
fdler
or
drain

plug

Cl9gged
or

damaged
breather

PD
14
Corrective
action

Replace
damaged
oil
seal

Repair
flange
with

sandpapel
or

replace
if

necessary

Treat

as
above

Tighten
bolts
to

specified
torque

Replace

Tighten

Repair
or

replace

Rear
Axle
Rear

Suspension

LINK

TYPE

I

Gl

Q

e
@

f

@CJe

y

fI

o

@

1
I

@

1
Rear
axle
case

2
Drain

plug

3
Filler

plug

4

Breather

cap

5
Breather

6
Rear
axle
case

end
shim

7

Bearing
collar

8
Oil

seal

9

Rear
a

le

beariJ
g
wh
elb

ing

10

Bearing

spacer

11
Rear
axle

shaft
12
Shock
absorber
lower
end
bolt

13

Shock
absorber
assembly

14

Special
washer

1
S
Shock
absorber

mounting
bushing
A

16
Shock
absorber

mounting
bushing
B

1

7
Bound

bumper
cover

18
Bound
bum

rubber

19
Shock
absorbe
c

mounting
insulator

20
Coil

spring

21

Upper
link

bushing
boIt

22

Upper
Iinkbu

hing
789

23

Upper
IinIt

24
Lower
IinIt

bUWDS
bolt

2S
Lower
link

bushing

26
Lower
link

27

Torque
arrester

Tightening

torque
kg
m

ft
tb

@
6
0

tu
10

43
to
72

@
7
0
to
S
O
51
to
58

@
1
5
to

2
0
11
to
14

@
7
0
to
8

0
51
to
58

RA543

Fig
RA
l
Reo
Axle
ond
Su

pe1l8ion

A
mbly

RA
2

V

CD

l

t

177t

ID
@
A

5

Adjust
gap
c

between
recess

of
rear
axle
tube
and

rear
axle

bearing

by
selecting
shinto

Gap
e

o
to
0
1
mm
0
to
0
004
in

Gap
c
can
be

calculated

by

c
a
b
d

where
a
Distance

from
rear

axle

tube
end

to
recess

b

Bearing
width

c

Gap
c

d
Shint
thickness

RA559

Fig
RA
15

Gap
C

Rear
axle
case
end
shim

Thickness
mm
in

om5
0
0030

0
1
50

0
0059

0
225
0

0089

0
300

0
0118

6
Measure

axial
end

play
of
axle

shaft
with
dial

indicator

Axial
end

plav

0
10
to
0

45
mm

0
0039
to
0
0177
in
Rear
Axle
Rear

Suspension

1
Rear
axle

shaft

2
Rear
axle
shaft

guide

3
Rear
axle
case

4
Oil
seal
I

ill

A
70
to

90
mm

2
76

to
3
54
in

A

A560

Fig
RA
14
Installing
Rear
Axle

Slwft

R
550

Fig
RA
16

Measuring
End

Play

CAUTION

When

installing
brake
1ubes
use
Flare

Nul

Torque
Wrench
GG94310000

ifl
Tightening
torque

Brake
disc

fixing
nut

1
5
to
2
0

kg
m

11
to
14
ft
lb

Brake
tube
flare

nut

1
5
to
1
8

kg
m

11
to
13
ft
lb

Wheel
nut

8
0
to
10

kg
m

58
to
72
ft
lb

REAR
AXLE
CASE

Remove

I
Raise
rear
of
car
and

securely

support
under

body
member
on

both

sides
Refer
to
Rear

Axle

Assembly

for
removal

2

Drain
differential

gear
oil

3
Remove
rear
axle
shaft
assemblies

on
both
sides
Refer
to
Rear

Axle

RA
5
Shaft
and
Wheel

Bearing
for
removal

and

remove
rear
axle
assemblies

Refer

to
Rear

Axle

Assembly
for

removal

4
Remove

differential
carrier
assem

bly
from
rear
axle

case

5

Remove

brake
tube
and
rear

cable

Inspection

Check
axle
case
for

yield
deforma

tion
or
cracks
and

replace
if

necessary

Installetion

Install
axle

case
in
the

reverse
order

of
removal

Note

Change
oil
seal
and

gasket
at

each
ove

haul

ifl

Tightening
tOlque

Differential
carrier

fixing

bolt

1
6

to
2
4

kg
m

12
to
17
ft

lbl

Oil
drain

and
filler

plug

6
0
to
10
0

kg
m

43
to
72
ft

lbl

Blake
connector

fixing
bolt

0
8
to
1
1

kg
m

5
8
to
8
0
ft
Ibl

REAR
SUSPENSION

SHOCK
ABSORBER

Removal

1
Remove
nuts
secu

ng
shock

absorber

upper
end
to
wheel
house

paneL

RA551

Fig
RA

17
Shock
Absorber

Upper

End
Sedan

TIGHTENING

TORQUE

Brake
tube

connector
flare
nut

Brake
disc

fixing
nut

PropelJer
shaft
to

companion
flange

connecting
nut

Wheel

nut

Drain

and
filler

ptug

Differential
carrier
to
axle
case
bolt

Shock
absorber

upper
end
nut

Shock
absorber
lower
end
nut

Upper
link

fixing
bolt

Upper
link

fixing
nut

Lower
link

fixing
nut
Rear
Axle
Rear

Suspension

kg
m

ft
Ib

kg
m

ft
lb

kg
m
ft

tb

kg
m
ft

lb

kg
m
ft
Ib

kg
m

ft
lb

kg
m
ft
lb

kg
m
ft
lb

kg
m
ft
lb

kg
m

ft
lb

kg
m
ft
Ib

RA
9
1
5
to
1
8

II
to
13

1
5
to
2
0

II
to
14

2
4

to
3
3

17
to
24

8
0
to
10
0
58
to
72

6
0
to

10
0

43
to
72

1
6

to
2
4

12
to
17

1
5

to
2
0

II
to

14

7

0
to
8
0
51

to
58

7
0t08
0
51

to
58

7
0
to
8
0
51
to
58

7
0

to
8
0
51
to

58

L

@
fl
JJ

l

f
m

ff
v
1

II
2

I

I
II

B

s1

r
Dip
other
end

of
hose
into
brake

fluid
bled
in

a
container

3

Pepress
brake

pedal
two
or
three

times
and
then

keep
pedal
fully
de

pressed

4

With
brake

pedal
fully
depressed

open
bleeder
valve

to
exhaust
air

Note

a
Carefully
monitor
brake
fluid
level

at
master

cylinder
during
bleeding

operation

BRAKE
PEDAL

REMOVAL

I

Remove

snap
pin
installed
at
the

end

of
clevis

pin
Draw
out

clevis

pin

and

separate
push
rod
or

operating
rod

from
brake

pedal

2
Remove
bolt
and
E

ring
securing

fulcrum

pin
and
draw
out
fulcrum

pin

Then
brake

pedal
can
be
taken
out

along
with
return
coil

spring
Brake

System

b
Do
not
reuse

brake
fluid
drained

during
bleeding
operation

c
Bleed
air
in
the

following

sequence

Master

cylinder
Rear

wheel

front
wheel

d

Be
careful
not
to

splash
brake
fluid

on

painted
areas

5

Close
bleeder
valve

quickly
as

brake

pedal
is

on
down
stroke

6
Allow
brake

pedal
to
return
slow

ly
with
bleeder
screw
closed

SERVI
CE

BRAKE

fJ

Brake

lamp
switch

Lock

nut

Fulcrum

pin

Brake

push
rod
or

operating
rod

Snap

pin

Bolt

E

ring

Tightening
torque
kg
m
ft
Ib

@
1

6
to
2
2

12
10
16

@
1
2
to

l
S
9
to

II

BROS8A

Fig
BR
3
Broke
Pedal

INSPEctioN

Check
brake

pedal
for

the

following

items

servicing
as

necessary

I
Check
brake

pedal
for
bend

2
Check
return

springs
for

fatigue

3
Check

clevis
for

deformation
and

crack
at
welded

part

BR
3
7

Repeat
bleeding
operations
until

no
air

bubbles
show
in

hose

Note

a

Brake
fluid

containing
air
is

white

and
contalns
air
bubbles

b
Brake
fluid

containing
no
air

rons

out
of
bleeder
valve
in
a
solid

stream
free
of
air

bubbles

8

Repeat
steps
above
on

remaining

brake
line
to

expel
air

INSTALLATION

Install
brake

pedal

following
the

reverse

procedure
of
removal

paying

attention
to
the

following
items

I

Apply
coating
of
recommended

multi

purpose
grease
to

sliding
portion

and
return
coil

spring

BA113A

Fit
BR

4
Lubricating
Point

2
Be

sure
to

install
E

ring
and
bolt

securely

3
Insert
CleviS

pin
through
brake

pedal

4

Adjust
brake

pedal
after

installa

tion
Refer
to
Blake
Pedal
for

adjust

ment

j
Tightening

torque

Push
rod

or
op8leting
rod

lock
nut

1
6
to

2
2

kltm

12
to
16
ft

Ibl

Brake

lamp
switch
lock
nut

1
2
to
1
5

kltin

9
to
11
ft
lb