rt
ASSEMBLY
1
Press
bearings
into
V
pulley
with
Bearing
Installer
5T0237
1000
51
02371000
AC503
Fig
AC
47
In
talling
Bearing
2
Install
outer
snap
ring
in
groove
of
V
pulley
3
Using
Installer
KV99l
0061
0
and
Stopper
ST33061000
press
clutch
wheel
into
V
pulley
4
Install
inner
snap
ring
in
groove
of
clutch
wheel
u
Installer
KV99100610
2
Stopper
ST33061000
AC504
Fig
AC
48
Installing
Clutch
Wheel
INSPECTION
I
Check
friction
surface
of
clutch
for
damage
due
to
excessive
heat
or
excessive
grooving
due
to
slippage
If
neceSS3I
replace
clutch
wheel
and
V
pulley
as
a
set
Air
Conditioning
2
The
clearance
between
V
pulley
and
clutch
wheel
should
be
0
4
to
0
6
mm
0
016
to
0
024
in
If
not
replace
clutch
wheel
assem
bly
3
Oil
or
dirt
on
friction
surfaces
of
clutch
wheel
and
V
pulley
should
be
cleaned
with
a
clean
Iint
free
clot
or
suitable
solvent
4
Check
coil
for
shorted
or
opened
lead
wire
Pay
particular
attention
to
grounding
part
of
coil
If
there
is
no
continuity
replace
electromagnetic
coil
Fig
AC
49
Grounding
Point
01
Coil
S
If
clutch
assembly
must
be
re
placed
remember
that
break
in
opera
tion
is
neceSS3I
The
break
in
opera
tion
consists
of
engaging
and
disen
gagingthe
clutch
some
tirty
tlines
SHAFT
SEAL
The
shaft
seal
assembly
of
this
compressor
is
of
a
simplified
design
yet
tight
sealing
and
long
lasting
REMOVAL
It
is
recommended
that
the
com
pressor
be
removed
from
the
car
for
shaft
seal
replacement
I
Remove
oil
filler
plug
with
O
ring
and
drain
the
compressor
oil
AC
28
AC393
Fig
AC
50
Removing
Filler
Plug
2
Remove
clutch
Refer
to
Com
pressor
Clutch
for
removal
3
Remove
shaft
key
from
crank
shaft
L
IJ
C
I
0
ACS07
Fig
AC
51
Removing
Shott
Key
4
Remove
seal
plate
J
e
I
@
IR
n
1
j
AC866
Fig
AC
52
Removing
Seal
Plote
5
With
Compressor
Seal
Puller
pull
out
seal
gland
and
discard
CAUTION
a
iscard
all
parts
of
he
seal
in
cluding
tha
O
ring
b
00
not
use
a
screwdrivel
to
pry
shaft
seal
from
shaft
as
damage
to
shaft
may
result
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