Page 540 of 548

Condition
I
FAULTY
CONDENSER
I
I
@
@
AC215A
I
HIGH
PRESSURE
liNE
BLOCKED
I
r
@
@
AC216A
I
FAULTY
COMPRESSOR
I
r
j
@
rg
AC217A
Air
Conditioning
o
cooling
action
engine
may
overheat
Bubbles
appear
in
sight
glass
of
drier
Suction
line
is
very
hot
Insufficient
cooling
Frosted
high
pressure
liquid
line
Insufficient
cooling
AC
39
Probable
cause
Condenser
is
often
found
not
functioning
well
Drier
clogged
or
restric
tion
in
high
pressure
line
Internal
problem
in
com
pressor
or
damaged
gasket
and
valve
Corrective
action
Check
fan
belt
and
fluid
coupling
Check
condenser
for
dirt
accumulation
Check
engine
coqling
system
for
overheat
Check
for
refrigerant
overcharge
Note
If
pressure
remains
high
in
spite
of
aU
above
actions
taken
re
move
and
inspect
the
condenser
for
possible
oil
clogging
I
Discharge
system
2
Remove
receiver
drier
or
strainer
and
replace
it
3
Evacuate
and
charge
system
I
Discharge
system
2
Remove
and
check
compressor
3
Repair
or
replace
com
pressor
4
Check
oil
level
5
Replace
receiver
drier
6
Evacuate
and
charge
system
Page 541 of 548
r
Air
Conditioning
Condition
TOO
MUCH
OIL
IN
I
SYSTEM
Excessive
lostlfficient
cooling
r
i
@
g
@
Ti
AC218A
Probable
cause
Too
much
oil
circulates
with
refrigerant
causing
the
cooling
capacity
of
the
aystem
to
be
reduced
AC40
Corrective
action
Refer
to
Oil
Level
Check
for
correcting
oil
level
Page 542 of 548

PERFORMANCE
CHART
TEST
CONDITIONS
Test
car
location
Door
windows
Door
Hood
Air
lever
Temperature
lever
Fan
switch
Engine
speed
Indoor
or
in
the
shade
Open
Closed
Open
COOL
Ale
Max
cold
3rd
1
500
rpm
TEST
READING
Air
Conditioning
Inside
air
Recirculating
air
at
cooling
unit
inlet
Relative
humidity
40
to
60
60
to
80
Relative
humidity
Ambient
air
temperature
oe
OF
40
to
80
20
68
25
77
30
86
35
95
40
104
Discharged
air
temperature
at
center
outlet
oe
OF
Air
temperature
oC
OF
20
68
25
77
30
86
35
95
20
68
25
77
30
86
35
95
1
5
to
5
0
35
to
41
6
0
to
9
5
42
to
49
10
5
to
14
0
51
to
57
i5
O
to
19
6
59
to
66
5
0
to
8
0
41
to
46
9
5
to
13
0
49
to
55
14
0
to
18
0
57
to
64
19
0
to
23
0
66
to
73
Pressure
high
Discharge
side
kg
cm2
psi
Pressure
low
Suction
side
kg
cm
2
psi
9
8
to
10
7
139
to
152
10
5
to
11
8
149
to
168
12
0
to
13
9
171
to
198
13
9
to
16
7
198
to
237
16
5
to
20
5
235
to
292
1
1
to
1
8
16
to
26
ii
1
2
to
1
9
17
to
27
14
to
2
3
20
to
33
1
9
to
2
8
27
to
40
2
7
to
3
8
38
to
54
AC
41
Page 543 of 548
r
Air
Conditioning
SERVICE
DATA
AND
SPECIFICATIONS
GENERAL
SPECIFICATIONS
Compressor
Model
Type
Displacement
Cylinder
Bore
x
stroke
cc
ell
in
rev
SC206
Yoke
100
6
10
mm
in
47
6
x
28
1
1
874
x
1
106
Clock
wise
View
from
drive
end
Direction
of
rotation
Lubrication
oil
Type
Capacity
in
refrigeration
system
cc
US
11
OZ
Imp
11
oz
SUNISO
5GS
237
8
0
8
3
Refrigerant
Type
Capacity
kg
lb
R
12
0
8
to
1
0
1
8
to
2
2
INSPECTION
AND
ADJUSTMENT
Belt
tension
mm
in
kg
lb
Fan
belt
applied
pressure
8
to
12
0
31
to
0
47
10
22
8
to
12
0
31
to
0
47
10
22
A
C
compressor
belt
applied
pressure
F
I
C
D
adJustment
Automatic
700
rpm
650
rpm
at
Du
position
When
AlC
is
ON
F
LC
D
is
actuated
800
rpm
800
rpm
at
Nu
position
Engine
model
Transmission
When
AlC
OFF
Manual
AI4
AI5
Clutch
hub
to
pulley
clearance
mm
in
0
4
to
0
6
0
016
to
0
024
AC
42
Page 544 of 548
Air
Conditioning
TIGHTENING
TORQUE
Compressor
bracket
to
cylinder
block
kg
m
ft
lb
3
7
to
5
1
27
to
37
37
to
5
1
27
to
37
Compressor
to
compressor
bracket
Refrigerant
line
connection
3
8
in
diameter
tube
1
2
in
diameter
tube
3
0
to
3
5
22
to
25
4
5
to
5
0
33
to
36
Compre
or
Electromagnetic
coil
kg
m
ft
lb
2
1
to
3
2
15
to
23
0
7
to
1
0
5
1
to
7
2
1
5
11
0
7
5
1
Cylinder
head
and
connector
Seal
plate
securing
cap
Clutch
hub
AC
43
olIIl
Page 545 of 548
v
Air
Conditioning
SPECIAL
SERVICE
TOOLS
Tool
number
tool
name
KV99100700
Clutch
wheel
remover
KV99I006SO
CD
KV9910061
0
@ST33061llOO
Clutch
wheel
installer
set
Installer
Stopper
CD
@
ST3306IOOO
Bearing
remover
ST02371
000
Bearing
installer
l
K
ent
Moore
No
Reference
ftr
N
Fig
AC
45
@J25797
2
Fig
AC
48
J
25797
2
Fig
AC
46
Fig
AC
47
AC44
Tool
number
tool
name
KV99412302
Clutch
spanner
wrench
Clutch
removing
bolt
Compressor
seal
puller
Torx
driver
bit
Oil
dip
stick
Kent
Moore
No
Reference
J
24878
1
Fig
AC
41
J
26344
Fig
AC
42
J
10549
Fig
AC
53
J
24392
Page
AC
31
J
10545
Page 547 of 548

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AIR
CONDnION
R
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Th
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p
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The
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