1977 DATSUN PICK-UP door lock

DESCRIPTION

DOOR

REMOVAL
AND
INSTALLATION

ALIGNMENT

DOOR
TRIM
AND
SEAL

REMOVAL
AND
INSTALLATION

GLASS
RUN

REMOVAL
AND
INSTALLATION

DOOR
VENTILATOR
WINDOW

Optional

REMOVAL
AND
INSTALLATION

j
Body
Frame

DOOR

CONTENTS

BF12

BF
12

BF
12

BF12

BF12

BF12

BF13

BF
13

BF13

BF13
DOOR
GLASS
AND
REGULATOR

REMOVAL
AND
INSTALLATION

ADJUSTMENT

DOOR
LOCK

REMOVAL

AND
INSTALLATION

ADJUSTMENT

DOOR
LOCK
STRIKER

WEATHERSTRIP

DESCRIPTION

REMOVAL
AND
INSTALLATION
BF14

BF14

BF14

BF
14

BF15

BF
15

BF
15

BF
15

8F
15

BF
15

CD

CV

CID
@

@

@

1
Door

sash

2
Window
outside

weatherstrip

3
Wmdow
inside

weatherstrip

4
Door

weatherstrip

5
Rear

glass
run
rubber

6
Door

finish
holder

7
Rear
lower
sash

8
Seal
screen

9
Door

weatherstrip
clip

10
Front

glass
run
rubber

11
Lower

door

hinge

12

Upper
door

hinge

13
Front

lower
sash

14

Door

glass

15

Glazing
rubber

16
Door

glass
bottom
channel

BF030B

Fig
BF
21
Door
without
ventilator
window

BF
11

@

I

r

L

c

@

DESCRIPTION

The

door
consists

of
inner

and

outer

panels
welded

together
to

form
a

rigid
structure

The
curved

glass
provides
greater

shoulder
room

A
door

that

incorporates
a

ventila

tor

window
is
also
available

as
an

option

The

weatherstrip
is
inserted
into

the

groove
on
the

door
sash
side
and
is

attached

by
clips
on
the
door

side

DOOR

REMOVAL
AND

INSTALLATION

I
With
door
in
full

open
position

place
a

garage
jack
or
stand
beneath

door
to

support
its

weight
when
bolts

are
removed
Place

rag
between
door

and

jack
or
stand
to

avoid
damaging

painted
surface
Body
Frame

CD

1

@

@

ID

@

AJ

@

@

@
1

Door
sash

2

Window
outside

weatherstrip

3

Window
inside

weatherstrip

4

Door

atherstrip

5
Rear

glass
run

rubber

6
Door
finish
holder

7
Rear
lower

sash

8
Seal
screen

9
Door

weatherstrip
clip

10
Front

glass
run

rubber

11
Lower
door

hinge

12

Upper
door

hinge

13

Front
lower

sash

14
Door

glass

15

Glazing
rubber

16
Door

glass
bottom
channel

11

Lower

support

18

Upper
support

19
Door
ventilator

assembly

BF031B

Fig
BF
22
Door
with
ntilator
window

Optional

BF023

Fig
BF
23

Supporting
door

2

Separate
lower
door

hinge
hole

cover
from
dash

side
trim

3

While

supporting
door
as
above

back
off

body
to

upper
and
lower

hinge

attaching
bolts
accessible

from

inside
cab
three
each
Door

can
now

be
taken
out
from
cab

body

I
t

I

l
f
p1

1
W
JJ

i

Sl
j

Fig
BF

24

Removing
door

hinge

bolt

8F
12
4

To

install
reverse

removal

pro

cedure

ALIGNMENT

Elongated
holes
three
each
in

door

hinge
and
door

lock
striker

pro

vide
for

up
and

down
forward
and

backward
and
or

sideways
adjustment

to

assure

proper
door

fit

to
door

opening

To

adjust
door

alignment
loosen

bolts
and
move
door
to

desired

posi

lion

to
obtain
a

parallel

space
between

door
sides

and
door

opening
Also

check
to

be
certain

that

weatherstrip

contacts

body
opening

evenly
to

pre

vent

entry
of
mud
and
water

DOOR
TRIM
AND

SEAL

REMOVAL
AND

INSTALLATION

1

Remove
screw

securing
inside

door
handle

escutcheon
remove
es

cutcheon

2

Remove

screws
which
hold

pull

handle
and
arm
rest
in

position
Pull

handle
and

arm
rest
can
then
be

taken

out

3

Pull

retaining
spring
off

regulator

handle
Take

out

regulator
handle

and

seat
washer

Body
Frame

DOOR
GLASS
AND
REGULATOR

CD

REMOVAL
AND

INSTALLATION

L

Open
door
lower
glass
all
the

way

2
Remove
iflllide
door
handle
es

cutcheon

3
Remove

pull
handle

4

Remove
arm
rest

5
Remove
regulator
handle

6
Remove
door
finish

7
Peel
off
water
seal
screen

8
Work
off

outer
and
inner
weath

erstrips
from
door
being
sure
not
to

scratch
door

paint
during
operation

Use
a
suitable

plain
screwdriver
or

similar
flat
bladed
tool
io

remove
and

place
a

piece
of

rag
between
screw

driver
and
door

panel

BF643
1
Outet

weatherstrip

2
Screwdriver

3
Piece
of

rag

Fig
BF
31

Removing
outer

weather

trip

9

Remove
three
door

glass
bottom

channel

attaching
bolts
Remove
door

glass
by

lifting
it

straight

up
Fig
BF
30
Door

gl
and

regulator

10
On
door

equipped
with
venti

lator

remove
three
bolts

securing
door

glass
bottom
channel
then

let

glass
go

to

the
bottom
of
door

Remove
ventilator
frame

attaching

bolts
and
lift
frame

straight
up
out
of

door
Remove
door

glass
by
lifting
it

straight
up

11

Back
off
the
five

guide
channel

to

regulator
base

attaching
screws

Take
out

regulator
assembly

through

large
access
hole
in
inside
door

panel

DOOR
LOCK

1
Escutcheon

2
Inside

handle

3
Spring

4

Door
lock
knob

5
Knob

grommet

6
Outside
handle

7
Outside
handle
rod
j

f

ffi
I

Fig
BF
32
BF035

Removing
door

glass

12
To
install
reverse
removal

pro

cedure

ADJUSTMENT

I

In
and
out
and
fore
and
aft
ad

justment
can
be
made

by
moving

front

or
rear
sash
and

guide
channel

as

required

The
ease
with
which
window
assem

bly
raises
and
lowers

depends
on
ad

justment
of
rear

lower
sash
Rear

lower
sash
should
be

parallel
with

front
lower
sash

2

Fore
and
aft

adjustment
is

deter

mined

by
position
of

guide
channel

and
front
lower
sash

Moving
front

lower
sash
backward
reduces

play
in

window

assembly

j

CID

@

8
Nylon
nut

9

Locking
plate
ring

10
LOcking

plate

11
Door

lock
cylinder

12

Door
lock

13

Stopper

BF

14
BF410A

Fig
BF
33
Door
lock
mechonillm

REMOVAL
AND

INSTALLATION

I

Open
door

2

Remove
inside

door
handle
es

cutcheon

3

Remove

pull
handle

4

Remove
arm
rest

5

Remove

regulator
handle

6

Remove
door
finish

7

Peel
off
water
seal
screen

8
Raise

door

glass
to
full

up
posi

tion

9
Remove
inside
door
lock
knob

10

Remove
rear
lower
sash
attach

iog
bolts

11

Disconnect
remote
control

rod

from

key
cylinder
and

outside
door

handle

12

Remove
three
door
lock
assem

bly

attaching
screws

13

Remove
two
inside
door
handle

attaching
screws

14

Together
with
inside
door

handle
take

out
door
lock
as
an

assembly
through
large
access
hole
in

door

panel

15

Remove
two
outside
door

handle

attaching
nuts
Outside
door

handle
can
then
be

taken
out

16

Remove
lock

plate
from

key

cylinder
and

detach

key

cylinder

17

To
install
door

lock

assembly

outside
and
inside
door
handles
and

key
cylinder
reverse
removal

pro

cedure

18
Lubricate
door
lock
with

grease

which
meets

the

requirements
of
MIL

G
I0924B
or

equivalent
as

listed

below

ALVANIA
GREASE

RA
SHELL

BEACON
325

ESSO

MOBILE
GREASE
22

MOBIL
Body
Frame

ADJUSTMENT

OutsIde
door
handle

Adjustment
of

play
in
outside

door

handle
is

controlled

by
play
adjust

ment
of

nylon
nut
on
threaded

end
of

outside
door
handle
rod

Correct

play
is
1
0

mm
0
039
in

or
below

as
measured
between

nylon

nut

and

locking
plate

Inside
door

handle

Elongated
hole
in
inside
door

handle

provides
for

play

adjustment
of

inside
door
handle

Correct

play
is
1
0

mm
0

039
ill

or
below
as
measured
at
control
rod

A

L
A

I

1

rB

I

B

REMOVAL
AND

INSTAUATION

I

Open
door

2
Free

weatherstrip
from

door
sash

clamp

BF
15
DOOR
LOCK

STRIKER

Adjustment
of
door
lock
striker

should

be
made

after
door

hinge
has

been

adjusted
correctly

Elongated
holes
three

provide
for

up
and
down
or

fore
and
aft

adjust

ment
to
establish

proper
engagement

between
door
lock
striker

and
door

lock
latch

WEATHERSTRIP

DESCRIPTION

The

weatherstrip
is
retained

by

clamp
to
the
door
sash
and

by
19

clips

to
the
door

panel
No

adhesive
is

used

to
retain

the

weatherstrip
to

door

Section
A

A

j

Section
B
B

BF645

Fig
BF
34

Door

weatheratrip

3

Pry
off

clips
from

door

panel

remove

weatherstrip

4

To

instaH
reverse
removal

pro

cedure

Body
Electrical

System

Room

lamp
and

engine
compartment
lamp
system

FUSE

BLOC
K

C
J
QA

C
J
CJ

CJ
CJ
1

100
I
2

I

I
t1

Wf

t
fi

FUSIBLE

LINK
ROOM
LAMP

t

I
6

I

II
lA

FUSE
o
C
1

BATTERY

I
I

DOOR

SWITCH
L
H
l
ENGINE

ROOM
LAMP

I
0

I

1

HOOD

SWITCt
f

I
c

I

DOOR
SWITCHIR
H

l

Fig
BE
5
Room

lamp
and

engine
compartment
lamp

system
BE852A

HEADLAMP

if

BE300

Fig
BE
6
Head
amp

HEADLAMP
BEAM

REPLACEMENT

I

Remove
radiator

grille
retaining

screws
and
remove
radiator

grille

2

Loosen
three

headlamp
retaining

ring
screws
I
t

may
be

unnecessary
to

remove
screws
Note
Do
not
disturb

aiming
adjust

screws

3
Remove

retaining
ring
by
rotating

it
clockwise

4
Remove

headlamp
beam
from

mounting
ring
and
disconnect

wiring

8E
5
connector
from

behind
beam

Note

Rubber
cover
is

installed
at

back
of

headlamp
beam
The
con

nector
is

located
in

the
cover

5

Change
headlamp
beam
and
con

nect

wiring
connector

to
new
beam

6
Place

headlamp
beam
in

position

so
that
three
location
tabs
behind

beam
fit
in

with
three
hollows
on

mounting
ring
Make
sure
that

sign

Top
of
beam
lens
i
i
on

upper
side

7
Install

headlamp
retaining
ring

and

tighten
retaining
screws

8
Place

radIator

grille
in

position

and

tighten

retaining
screws

AIMING

ADJUSTMENT

lJ

ii
i
tooi

1
Ji

Y
4
nnn

4
I

Horiz
tal

ad

justment

l

BE30l

Fig
BE
7

Aiming
adjustment

KNOB
ILLUMINATION

LAMP

The
illumination

lamp
is

located
on

the
illumination
control
rheostat

This

lamp
illuminates
the
knob
of

the

wiper
switch
and

lighting
switch

with

fiberscopes

The

fiberscopes
between
the
knobs

and

cap
of
the
illumination

lamp
carry

the

light
through
their
tubes
with
the

inner

reflective
walJ

CID

1
Bulb
socket

2

Screw

3

Lamp
body

8E705B

Fig
BE
17
Knob
illumination

lamp

BULB
REPLACEMENT

I
Reach

up
from
under
the
instru

ment

panel
and

pull
out
socket
with

bulb
from

lamp
body

2

Pick

up
bulb
and

install
a

new

one

3

Installation
is
in
the

reverse
se

quence
of

removal

LAMP
BODY
REPLACEMENT

1
Remove
illumination

control

rheostat
Refer
to
section

of
illumina

ti

on
control
rheostat
for
removal

2
Disconnect
lead
wires
for

illumination

lamp
at
connector

3
Remove
screw

retaining
lamp

body
to
instrument

panel

Lamp
body

can
then
be

taken
out

easily

4

Installation
is
in
the
reverse
se

quence
of
removal

TURN
SIGNAL
AND

DIMMER
SWITCH

REMOVAL
AND

INSTALLATION

I

Remove

steering
wheel

Refer
to
the
related
section

Steering
Body
Electrical

System

2
Unhook

wiring
assembly
from

clip
that
retains

wiring
assembly
to

lower
instrument

panel

3
Disconnect

multiple
connector

and
lead
wire

from
instrument
harness

wiring

4
Remove

shell
covers

Upper
and

Lower

5
Loosen
two
screws

attaching

switch

assembly
to

steering
column

jacket
and

remove
switch

assembly

6
Position
switch

assembly
to
steer

ing
column

jacket
Make
sure
that
a

location
tab
or
screw
fits
in

with

hole
of

steering
column

jacket
7

Tighten
two

attaching
screws

8

Install
shell
covers

9

Connect

multiple
connector
and

lead
wire

to
instrument

harness

wiring

10

Clip
wiring
assembly
at
lower

instrument

panel

II

Install

steering
wheel

INSPECTION

Test

continuity
through
lighting

switch

by
using
test

lamp
or
ohm

meter

3

terminal

4
terminal

7
terminal

Dimmer

R

STOP
LAMP
SWITCH

REMOVAL
AND

INSTALLATION

Stop
lamp
switch
is
mounted
at
the

bottom
of

pedal
and

steering
post

bracket

I
Disconnect
battery
ground
cable

2
Disconnect
lead
wires

at
coonee

tors

3
Loosen
lock
nut
unscrew
switch

assembly
and
remove
switch

assembly

4
Install
switch

assembly
as
de

scribed
under
Brake
Pedal
in

Section

BR

INSPECTION

When

plunger
is

pressed
into
switch

assembly
when
brake

pedal
is
reo

8El0
I
Ll

vt
r

I

ER
4JN
l
L

PlOSITlON

RI

j
LASH
n
I

I

12
STOP

9
91

I
JFRe

I
I

II

L
I
III
11

I

I
II
161

I
61616

BE706B

Fig
BE
IS
Turn

signal
and
dimmer
switch

leased

stop
lamp
switch
contacts
are

open
On
the

contrary
contacts
are

closed
with

plunger
projected

DOOR
SWITCH

Door
switch
is
installed
on
both

L
H
and
R
H
front
door

pillars

REMOVAL
AND

INSTALLATION

I
Disconnect

battery

ground
cable

2
To

pull
switch

assembly
out

of

lower

pillar
withdraw
switch
and

wiring
assembly

3

Disconnect
lead
wire

at
cannee

tor

4

Installation
is
in

the
reverse
se

quence
of
removal

m
J
c
@
@
r

1
I
I

I
II

U
j
J

r
U

I
IT

L
U
L
L

@

Qj
flll
I

1

I
I

1

lL

to
t
l

Q
1
To
room
Jamp
cable

2
To
light
switch

3
To
fuse

4
To
tachometer
or
clock

5
To
hazard
flasher
unit

6
To
stop
lamp
switch

7
To
ignition
switch

8
To
hazard
switch

9
To
tU
and
dimmer
switch

10
To
check
connector

11
To
AMP
M
T
only

11
To
combination
instrument

Non
California
mode15
except
for
Canada

13
To
combination
meter

14
To
flasher
unit

IS
To
kickdown
switch
AfT
only

16
To
hand
brake
switch

17
To
heater
motor

18
To
illumination
control
rheostat
19
To
wiper
switch
light
switch
illumination

lamp

20
To
wiper
switch

21
To
cigar
lighter

22
To
heater
control
illumination
lamp

23
To
radio

24
To
heater
control

25
To
belt
and
E
G
R
warning
lamp

Non
California
models
or
floor
te
peratuJe

California
models

26
To
heater
control
illumination
lamp

27
To
buzzer

28
To
belt
warning
timer
U
S
A
Olodels

29
To
indicator
lamp
AfT
only

30
To
cooler
harness

31
To
wiptr
motor

32
To
door
switch
R
H

33
To
engine
compartment
harness

34
To
floor
harness

E
m

S
@
o
J
o

Q
m
CD
n

Ql
en
I
i
3