Fig
GI
9
Manual
trammiuion
number
location
Automatic
transmission
number
The
transmission
serial
number
is
attached
to
the
right
hand
side
of
transmission
case
Numbering
system
X
XXXXX
I
Serial
number
monthly
Month
of
manufacture
I
2
9
X
Y
Z
last
figure
of
year
of
manufacture
AT344
Fig
01
10
Automatic
trammi
sion
number
location
LIFTING
POINTS
AND
TOWING
LIFTING
POINTS
Screw
jack
Before
using
the
jack
proceed
a
follows
Generallnforml
ition
Apply
parking
brake
firmly
and
block
rear
wheels
if
the
front
of
the
vehicle
is
to
be
raised
Notes
a
Never
get
under
the
vehicle
while
it
is
supported
only
by
the
jack
Always
use
safety
stands
to
support
frame
or
rear
axle
case
when
you
have
to
get
beneath
the
vehicle
b
In
no
event
should
the
jack
be
applied
to
any
points
except
the
following
specified
portions
When
jacking
up
the
front
side
place
a
screw
jack
under
side
frame
about
520
nun
20
5
in
at
rear
of
front
axle
center
WT012
Fig
GI
ll
Front
lifting
point
When
jacking
up
the
rear
side
place
a
screw
jack
under
rear
axle
case
close
to
the
side
of
rear
spring
WH077
Fig
GI
12
Reor
lifting
point
Notes
a
When
the
yellow
mark
appean
on
the
screw
jack
it
indicates
the
maximum
permissible
height
Do
not
jack
up
further
b
When
the
jack
is
at
lower
llinit
do
not
add
large
force
downward
GI
6
YeDow
mark
WHOSO
Fig
GI
13
Warning
ogai
t
over
stroke
Garage
Jack
Note
When
carrying
out
operntions
with
a
garage
jack
be
sure
to
support
the
vehicle
withstands
in
a
safe
manner
When
jacking
up
the
front
end
apply
garage
jack
to
front
cross
member
or
center
portion
of
sus
pension
member
When
jacking
up
the
rear
end
apply
the
jack
to
rear
axle
case
r
J
uc
I
GI075
n9
Fig
GI
14
Front
lifting
point
GI076
Fig
GI
15
Rear
lifting
point
Automatic
Transmission
REMOVAL
AND
INSTALLATION
TRANSMISSION
ASSEMBLY
REMOVAL
INSTALLATION
TRANSMISSION
ASSEMBLY
When
dismounting
the
automatic
transmission
from
a
vehicle
pay
at
tention
to
the
following
points
1
Before
dismounting
the
trans
mission
rigidly
inspecl
it
by
aid
of
the
Troubleshooting
Chart
and
dis
mount
it
only
when
considered
to
be
necessary
2
Dismount
the
transmission
with
utmost
care
and
when
mounting
observe
the
tightening
torque
indi
cated
on
another
table
not
to
exert
excessive
force
REMOVAL
In
dismounting
automatic
transmis
sion
from
vehicle
proceed
as
follows
I
Disconnect
battery
ground
cable
from
terminal
2
Disengage
torsion
shaft
from
ac
celerator
linkage
3
Jack
up
vehicle
and
support
its
weight
on
safety
stands
Recommend
a
hydraulic
hoist
or
open
pit
be
utilized
if
available
Make
sure
that
safety
is
insured
4
Remove
propeller
shaft
Note
Plug
up
the
opening
in
the
rear
extension
to
prevent
oil
from
flowing
out
5
Disconnect
front
exhaust
tube
6
Disconnect
selector
range
lever
from
manual
shaft
7
Disconnect
wire
connections
at
inhibitor
switch
CONTENTS
AT
33
AT
33
AT
33
TRANSMISSION
CONTROL
LINKAGE
REMOVAL
AND
INSTALLATION
ADJUSTMENT
AT
35
AT
35
AT
35
8
Disconnect
vacuum
tube
from
vacuum
diaphragm
and
wire
connee
lions
at
downshift
solenoid
9
Disconnect
speedometer
cable
from
rear
extension
10
Disconnect
oil
charging
pipe
II
Disconnect
oil
cooler
inlet
and
outlet
tubes
at
transmission
case
12
Support
engine
by
locating
a
jack
under
oil
pan
with
a
wooden
block
used
between
oil
pan
and
jack
Support
transmission
by
means
of
a
transmission
jack
13
Detach
converter
housing
dust
cover
Remove
bolts
securing
torque
converter
to
drive
plate
See
Figure
AT
4
AT261
Fig
AT
47
Removing
torque
conv
rter
attaching
bolts
Note
Before
removing
torque
con
verter
scribe
match
marks
on
two
parts
so
that
they
may
be
replaced
in
their
original
posi
tions
at
assembly
14
Remove
rear
engine
mount
securing
bolts
and
crossmember
mounting
bolts
15
Remove
starter
motor
16
Remove
bolts
securing
transmis
sion
to
engine
After
removing
these
AT
33
bolts
support
engine
and
transmission
with
jack
and
lower
the
jack
gradually
until
transmission
can
be
removed
and
take
out
transmission
under
the
car
Note
Plug
up
the
opening
such
as
oil
charging
pipe
oil
cooler
tubes
etc
INSTALLATION
Installation
of
automatic
transmis
sion
on
vehicle
is
reverse
order
of
removal
However
observe
the
follow
ing
installation
notes
Drive
plate
runout
Turn
crankshaft
one
full
turn
and
measure
drive
plate
mnou
t
with
indi
cating
finger
of
a
dial
gauge
rested
against
plate
See
Figure
AT
48
Replace
drive
plate
if
in
excess
of
0
5
mm
0
020
in
Maximum
allowable
mnout
0
3
mm
0
012
in
A
T262
Fig
AT
48
MeCJ
uring
drive
plate
runout
2
Installation
of
torque
converter
Line
up
notch
in
torque
converter
with
that
in
oil
pump
Be
extremely
careful
not
to
cause
undue
stresses
in
parts
in
installing
torq
e
converter
See
Figure
AT
49
PROPELLER
SHAFT
DIFFERENTIAL
CARRIER
REMOVAL
I
Jack
up
rear
of
vehicle
and
sup
port
it
by
placing
a
safety
stand
under
rear
axle
case
Drain
gear
oil
2
Remove
propeller
shaft
and
rear
axle
shafts
These
works
can
be
done
by
referring
to
Rear
Axle
and
Rear
Suspension
3
Loosen
off
bolts
securing
differ
ential
carrier
to
rear
axle
cas
and
take
out
differential
carrier
assembly
PRE
DISASSEMBLY
INSPECTION
Differential
carrier
should
be
in
spected
before
any
parts
are
removed
from
it
These
inspections
are
helpful
to
fmd
the
cause
of
a
problem
and
to
determine
the
corrections
needed
I
Mount
differential
carrier
on
Dif
ferential
Attachment
ST063
I
0000
ST063
10000
Fig
PD
7
Holding
differential
can
ier
2
Visually
inspect
parts
for
wear
or
damage
3
Rotate
gears
to
see
if
there
is
any
roughness
which
would
indicate
dam
aged
bearings
or
chipped
gears
Check
the
gear
teeth
for
scoring
or
signs
of
abnormal
wear
Measure
preload
of
drive
pinion
See
Figure
PD
19
4
Set
up
a
dial
indicator
and
check
the
backlash
at
several
points
around
ring
gear
Backlash
should
be
0
15
to
0
20
mOl
0
00S9
to
0
0079
in
S
Check
the
gear
tooth
contact
with
a
mixture
of
ferric
oxide
and
g
ar
oil
to
all
ring
gear
teeth
For
the
tooth
contact
pattern
see
paragraph
dealing
with
tooth
contact
pattern
adjustment
DISASSEMBLY
I
Put
match
tpark
on
side
bearing
caps
and
carrier
and
remove
side
bearing
caps
and
take
out
differential
case
assembly
P0203
Fig
PD
B
Removing
differenlwl
case
assem
bly
Note
Care
should
be
taken
not
to
confuse
the
left
and
right
hand
bearing
caps
and
bearing
outer
race
so
that
reassembly
will
be
easily
carried
out
with
the
same
parts
in
the
original
position
2
Remove
drive
pinion
nut
using
Drive
Pinion
Flange
Wrench
ST31530000
and
pull
off
companion
flange
using
a
standard
puller
Fig
PD
9
Removing
drive
pinion
nul
3
Extract
drive
pinion
assembly
to
the
rearwards
by
tapping
the
front
end
with
a
soft
hammer
Drive
pinion
can
be
taken
out
together
with
rear
bear
ing
nner
race
bearing
spacer
and
washer
4
Remove
oil
seal
and
take
out
front
bearing
inner
race
Note
Oil
seal
must
not
be
used
PD
7
5
Hold
rear
bearing
inner
race
with
Drive
Pinion
Rear
Bearing
Inner
Race
Puller
ST30031000
and
extract
from
drive
pinion
with
a
press
STJ0031000
PD205
Fig
PD
10
Removing
pinion
rear
bearing
inner
race
6
To
remove
outer
races
of
both
front
and
rear
bearing
apply
a
brass
drift
to
race
side
surface
and
with
draw
them
by
tapping
the
top
of
drift
with
a
hammer
Fig
PD
l1
Removing
pinion
front
and
rear
bearing
outer
races
Dissssembly
of
dHferentIeI
case
1
When
replacing
side
bearing
use
Differential
Side
Bearing
Puller
Set
ST3306S00
I
set
of
ST330S100
I
and
ST33061000
Fig
PD
12
Removing
ide
bearing
BA313
Fig
BR
19
Greasing
points
REAR
BRAKE
Brake
System
4
Adjust
brake
shoe
clearance
and
bleed
brake
system
Refer
to
the
instructions
under
topic
Adjustment
in
this
section
Upon
completion
of
the
above
ad
justments
make
sure
that
brake
oper
ates
correctly
and
no
brake
fluid
leaks
BA315
REMOVAL
I
Jack
up
rear
of
vehicle
just
high
enough
to
remove
lire
and
support
it
with
safety
stands
2
Remove
wheel
loosen
hand
brake
and
detach
brake
drum
3
Turn
pin
by
900
and
remove
antirattle
springs
4
Open
brake
shoe
assemblies
out
ward
against
return
spring
and
remove
extension
link
S
Remove
return
springs
6
Remove
brake
shoe
assemblies
Note
that
after
secondary
brake
shoe
assembly
must
be
separated
from
toggle
lever
When
separating
after
secondary
brake
shoe
assembly
from
toggle
lever
withdraw
clevis
pin
7
Disconnect
toggle
lever
from
hand
brake
rear
cable
BR316
Fig
BR
21
Remouing
toggle
leuer
BR
12
1
Brake
disc
2
Brake
shoe
assembly
3
Wheel
cylinder
assembly
4
Return
upper
spring
5
Return
lower
spring
6
After
shoe
return
spring
7
Retainer
8
Antirattle
spring
9
Spring
seat
10
Adjuster
assembly
11
Adjuster
head
12
Adjuster
head
shim
13
Lock
spring
14
Adjuster
housing
15
Adjuster
wheel
16
Adjuster
screW
17
Toggle
lever
18
Extension
link
19
Return
spring
20
Adjuster
spring
21
Lock
plate
22
Adjuster
shim
23
Rubber
boot
24
Antirattlc
pin
Fig
BR
20
Reor
brake
8
Disconnect
brake
tube
at
wheel
cylinder
by
loosening
flare
nut
9
Remove
wheel
cylinder
from
brake
disc
by
loosening
installation
nuts
10
Remove
rubber
boot
adjuster
shim
lock
plate
and
adjuster
springs
and
remove
adjuster
assembly
from
brake
disc
4
To
jack
up
rear
place
jack
under
rear
axle
case
close
to
the
side
of
rear
spring
after
applying
parking
brake
and
blocking
front
wheels
WH077
Fig
WT
7
Jacking
up
rear
side
S
Remove
wheel
nuts
and
wheel
from
drum
6
To
install
wheel
reverse
the
above
steps
Tighten
wheel
nuts
in
criss
cross
fashion
to
8
0
to
9
0
kg
m
S8
to
6S
ft
Ib
Note
Nerer
get
under
the
vehicle
while
it
is
supported
only
by
the
jack
Always
use
S8
fety
stands
to
support
the
side
member
of
body
construction
when
you
must
get
beneath
the
vehicle
INSPECTION
WHEEL
BALANCE
The
wheel
arid
tire
asSembly
should
be
kept
balanced
statically
and
dynam
ically
Wheel
and
Tire
Proper
tire
balance
is
necessary
when
driving
the
vehicle
at
high
speeds
Consequently
the
wheel
and
tire
assembly
should
be
properly
re
balanced
whenever
puncture
is
re
paired
The
wheel
and
tire
assembly
be
comes
out
of
ba1ance
according
to
uneven
tire
wear
Severe
acceleration
and
braking
or
fast
cornering
is
the
cause
of
wear
on
tire
resulting
in
unbalance
of
tire
and
wheel
assembly
The
symptom
of
unbalance
appears
as
tramp
vehicle
shake
and
steering
malfunction
To
correct
unbalance
use
proper
wheel
balancer
Maximum
allowable
unbalance
177
gr
cm
2
5
in
oz
10
gr
O
3S
oz
at
rim
circumferences
Balance
weight
10
to
60
gr
O
3S
to
2
12
oz
at
10
gr
0
3S
oz
intervat
Note
Be
sure
to
place
the
correct
balance
weights
on
the
inner
edge
of
rim
as
shown
in
Figure
WT
S
00
not
put
more
than
two
weights
on
each
side
WHEEL
AND
TIRE
In
order
to
ensure
satisfactory
steering
condition
as
well
as
maximum
tire
life
proceed
as
follows
Check
wheel
rim
for
rust
distor
tion
cracks
or
other
faults
WT
4
Thoroughly
remove
rust
dust
oxidized
rubber
or
sand
from
wheel
rim
with
wire
brush
emery
cloth
or
paper
Use
dial
gauge
to
examine
wheel
rim
for
lateral
run
out
Lateral
run
Qut
limit
Less
tltan
1
5
mOl
0
059
il
total
indicator
reading
WTOO5
Fig
WT
B
Whetl
rim
run
out
check
points
Note
In
replacing
tire
t
e
extra
care
not
to
damage
tire
bead
rim
flange
and
bead
seat
Do
not
use
tire
irons
to
force
beads
away
from
wheel
rim
flange
that
is
always
use
tire
replacement
device
whenever
tire
is
removed
2
Discard
when
any
of
the
follow
ing
problems
occur
1
Broken
or
damaged
bead
wire
2
Ply
o
treairsepanitiori
3
Cracked
or
damaged
side
wall
etc