
General
Information
APPROXIMATE
REFILL
CAPACITIES
I
Uter
u
s
measure
Imper
measure
Fuel
tank
I
45
J
IUi
gal
9
Ji
gal
Cooling
system
ManUal
transmission
I
8
0J
I
8Jiqt
7
qt
with
heater
Automatic
tr
smission
I
7
8J
I
8Y
qt
6Jiqt
Engine
lubrication
with
oil
f1lter
I
4
3J
I
4
Ji
qt
3
qt
system
without
oil
f1lter
I
3
8J
I
3Xqt
4
ql
I
4
speed
transmission
I
1
7J
I
3X
pl
3
pI
Manual
transmission
I
5
speed
transmission
I
2
0
I
4Y
pt
3Mpt
Automatic
transmission
I
5
s
J
I
5Uqt
4Uqt
Steering
gear
box
I
0
33J
I
pt
pt
Differential
carrier
I
1
0
J
I
2M
pI
I
pt
RECOMMENDED
FUEL
Use
an
unleaded
or
low
lead
gasoline
with
a
minimum
octane
rating
of
91
RON
Research
Octane
Nuniber
For
California
models
use
only
unleaded
gasoline
to
protect
the
catalytic
converter
from
contamina
tion
RECOMMENDED
LUBRICANTS
RECOMMENDED
SAE
VISCOSITY
NUMBER
C
ENGINE
on
12O
II
O
10Vt4ll
10Wf
2
I
ICWI
I
ao
40
J
SAE
5W
20
oils
ate
not
lecom
mended
for
sustained
high
speed
drivin
GEAR
On
I
J
w
c
30
20
0
20
40
60
80
100
Temperature
Range
Anticipated
Before
Next
Oil
Change
OF
GI
8

Automatic
Transmission
MAJOR
REPAIR
OPERATION
SERVICE
NOTICE
FOR
DISASSEMBLY
AND
ASSEMBLY
TORQUE
CONVERTER
INSPECTION
TRANSMISSION
DISASSEMBL
Y
INSPECTION
ASSEMBL
Y
SERVICE
NOTICE
FOR
DISASSEMBLY
AND
ASSEMBLY
I
It
is
advisable
that
repair
opera
tions
be
carried
out
in
a
dust
proof
room
2
Due
to
the
differences
of
the
engine
capacities
the
specifications
of
component
parts
for
each
model
s
transmission
may
be
different
They
do
however
have
common
adjust
ment
and
repair
procedures
as
well
as
cleaning
and
inspection
procedures
outlined
hereinafter
3
During
repair
operations
refer
to
Service
Data
and
Specifications
see
tion
for
the
correct
parts
for
each
model
4
Before
removing
any
of
subas
semblies
thoroughly
clean
the
outside
of
the
transmission
to
prevent
dirt
from
entering
the
mechanical
parts
5
Do
not
use
a
waste
rag
Use
a
nylon
or
paper
cloth
6
After
disassembling
wash
all
dis
assembled
parts
and
examine
them
to
see
if
there
are
any
worn
damaged
or
defective
parts
and
how
they
are
affected
Refer
to
Service
Data
for
the
extent
of
damage
that
justifies
replacement
7
As
a
rule
packings
seals
and
similar
parts
once
disassembled
should
be
replaced
with
new
ones
TORQUE
CONVERTER
The
torque
converter
is
a
welded
construction
and
can
not
be
disas
sembled
CONTENTS
AT
36
AT
36
AT
36
AT
36
AT
36
AT
38
AT
38
COMPONENT
PARTS
FRONT
CLUTCH
REAR
CLUTCH
LOW
REVERSE
BRAKE
SERVO
PISTON
GOVERNOR
OIL
PUMP
PLANETARY
CARRIER
CONTROL
VALVE
AT
40
AT
40
AT
41
AT
42
AT
42
AT
43
AT
43
AT
44
AT
44
INSPECTION
2
Remove
bolts
securing
converter
1
Check
torque
convertf
for
any
housing
to
transmission
case
Remove
sign
of
damage
bending
oil
leak
or
torque
converter
deformation
If
necessary
replace
3
Remove
speedometer
pinion
2
Remove
rust
from
pilots
and
sleeve
bolt
Withdraw
pinion
bosses
completely
4
Remove
downshift
solenoid
and
If
torque
converter
oil
is
fouled
or
vacuum
diaphragm
Do
not
leave
dia
contaminated
due
to
burnt
clutch
phragm
rod
at
this
stage
of
disas
flush
the
torque
converter
as
follows
sembly
Rod
is
assembled
in
top
of
vacuum
diaphragm
See
Figure
I
Drain
oil
in
torque
converter
AT
53
2
Pour
non
lead
gasoline
or
kero
sene
into
torque
converter
approxi
mately
0
5
liter
I
U
S
pt
U
Imp
pt
3
Blow
air
into
torque
converter
and
flush
and
drain
out
gasoline
4
Fill
torque
converter
with
torque
converter
oil
approximately
0
5
liter
I
V
S
pt
U
Imp
pt
5
Again
blow
air
into
torque
con
verter
and
drain
torque
converter
oil
TRANSMISSION
DISASSEMBLY
I
Drain
oil
from
the
end
of
rear
extension
Mount
transmission
on
Transmission
Case
Stand
ST07870000
or
ST07860000
Remove
oil
pan
See
Figure
AT
52
AT118
Fig
AT
52
Removing
oil
pan
AT
36
Fig
AT
53
Down
hilt
olenoid
and
vacuum
dilJphragm
5
Remove
bolts
which
hold
valve
body
to
transmission
case
See
Figure
AT
54
Fig
AT
54
Removing
valve
body
6
Loosen
lock
nut
@
on
piston
stem
D
as
shown
in
Figure
AT
55
Then
tighten
piston
stem
in
order
to
prevent
front
clutch
drum
from
falling
when
oil
pump
is
withdrawn

Automatic
Transmission
TROUBLE
DIAGNOSIS
AND
ADJUSTMENT
INSPECTION
AND
ADJUSTMENT
BEFORE
TRQUBLE
DIAGNOSIS
TESTING
INSTRUMENT
FOR
INSPECTION
CHECKING
OIL
LEVEL
INSPECTION
AND
REPAIR
OF
OIL
EAKAGE
CHECKING
ENGINE
IDLING
REVOLUTION
CHECKING
AND
ADJUSTING
KICKDOWN
SWITCH
AND
DqWNSHIFT
SOLENOID
N
J
J
CII
Q
t
L
8li
p
JYSTMs
T
OF
MANUAL
LINKAGE
CHECKING
AND
ADJUSTING
INHIBITOR
SWITCH
STALL
TEST
STALL
TEST
PROCEDURES
JUDGEMENT
Since
most
automatic
transmission
troubles
can
be
repaired
by
simple
adjustment
do
not
disassemble
im
mediately
Firstly
inspect
and
adjust
the
auto
matic
transmission
in
place
utilizing
the
Trouble
Shooting
Chart
If
the
trouble
can
not
be
solved
by
this
procedure
remove
and
disas
semble
the
automatic
transmission
It
is
advisable
to
check
overhaul
and
repair
each
part
in
the
order
listed
in
the
Trouble
Shooting
Chart
I
In
the
Trouble
Shooting
Chart
the
diagnosis
items
are
arranged
ac
cording
to
difficulty
from
easy
to
difficult
therefore
please
follow
these
items
The
transmission
should
not
be
removed
unless
necessary
2
Tests
and
adjustments
should
be
made
on
the
basis
of
standard
values
and
the
data
should
be
recorded
INSPECTION
AND
ADJUSTMENT
BEFORE
TROUBLE
DIAGNOSIS
TESTING
INSTRUMENT
FOR
INSPECTION
I
Engine
tachometer
2
Vacuum
gauge
ROAD
TEST
VEHICLE
SPEED
AT
GEAR
SHIFT
CHECKING
SPEED
CHANGING
CONDITION
CHECKING
ITEMS
DURING
SPEED
CHANGE
SHIFT
SCHEDULE
LINE
PRESSURE
TEST
LINE
PRESSURE
governor
feed
pressure
JUDGEMENT
IN
MEASURING
LINE
PRESSURE
At
49
TR6
uBLE
SHOOTINC
CHART
INSPECTING
ITEMS
TROUBLE
SHOOTING
CHART
FOR
3N71B
AUTOMATIC
TRANSMISSION
TROUBLE
SHOOTING
GUIDE
FOR
3N71B
AUTOMATIC
TRANSMISSION
CONTENTS
AT
4B
AT
48
AT
4B
AT
49
AT
49
AT
49
AT
49
AT
50
AT
50
AT
50
3
Oil
pressure
gauge
It
is
convenient
to
install
these
instruments
in
a
way
that
allows
meas
urements
to
be
made
from
the
driver
s
seat
CHECKING
OIL
LEVEL
In
checking
the
automatic
transmis
sion
the
o
illevel
and
the
condition
of
oil
around
the
oil
level
gauge
should
be
examined
This
is
an
easy
and
effective
trouble
shooting
procedure
since
some
changes
in
oil
condition
are
often
linked
with
developed
troubles
For
instance
Lack
of
oil
causes
faulty
operation
by
making
the
clutches
and
brakes
slip
resulting
in
severe
wear
This
is
because
the
oil
pump
sucks
air
causing
oil
foaming
thus
rapidly
deteriorating
the
oil
quality
and
pro
ducing
sludge
and
varnish
Excessive
oil
is
also
bad
because
of
oil
foaming
caused
by
the
gears
stirring
up
the
oil
During
high
speed
driving
excessive
oil
in
the
transmission
often
blows
out
from
the
breather
Measuring
011
level
To
check
the
fluid
level
start
the
engine
and
run
it
until
normal
operat
T
AO
AT
51
AT
51
AT
52
AT
52
AT
52
AT
52
AT
53
AT
3
AT
53
AT
53
AT
54
AT
57
ing
temperatures
o
temperature
SO
to
800C
122
to
l760F
Approxi
mately
ten
minute
of
operation
will
raise
the
temperature
to
this
range
and
engine
idling
conditions
are
stabi
lized
Then
apply
the
brakes
and
move
the
transmission
shift
lever
through
all
drive
positions
and
place
it
in
park
P
position
In
this
inspec
tion
the
car
must
be
placed
on
a
level
surface
The
amount
of
the
oil
varies
with
the
temperature
As
a
rule
the
oil
level
must
be
measured
after
its
temper
ture
becomes
sufficiently
high
1
Fill
the
oil
to
the
line
H
The
difference
of
capacities
between
both
H
and
L
is
approximately
0
4
liter
Ji
V
S
p
Y
Imp
pl
and
therefore
do
not
to
fill
beyond
the
line
H
2
When
topping
up
and
changing
oil
care
should
be
taken
to
prevent
mixing
the
oil
with
dust
and
water
InspectIng
011
condition
The
condition
of
oil
sticking
to
the
level
gauge
indicates
whether
to
over
haul
and
repair
the
transmission
or
look
for
the
faulty
part
If
the
oil
has
deteriorated
to
a
varnish
ike
quality
it
causes
the
con
trol
valve
to
stick
Blackened
oil
indi
cates
a
burned
clutch
brake
band
etc