
03-13-08
Specifications
03-13-08
SPECIAL SERVICE TOOLS
Tool No.
T50T-100-A
T59L-100-B
T58L-101-A
T53L-200-A
T62L-201-A
OTC-462
T57L-500-A
T69L-1102-A
Tool 1175-AB
Tool 1175-AH
T56P-1217-A
T60K-1217-A
Tool 1217-J
Tool 1217-K
Tool
1217- L
Tool 1217-M
T65P-3000-A, D
T65P-3000-B, C, E, F
T57P-3006-A
T60K-3005-A
T62F-3006-A
Tool 3044-A
T54P-3044-A
T60K-3044-A
T65P-3044-A
Tool 3068
Tool 3069-AA
Tool
3069-
M
Tool 3290-C
T65P-3524-A
T66P-3553-A, B
T66P-3553-C
T65P-3548-A
T62F-3576-A
T64K-3576-A
T64K-3576-B
T65P-3576-A, B
T65P-3576-C
Tool 3583-J
T65P-3590-F
T67L-3600-A
T65P-3805-A
T63P-5310-A
T64K-5310-A, B
T66P-5310-A, B
T64N-5781-A
T64K-5781-B
Tool 6306-AG
T63L-8620-A
T63L-10300-B
T65P-10300-B
T56L-33610-D
T68L-33610-A
Tool 33623-D
T65P-3A537-A
T65P-3A537-B
T69P-3A674-A
T65P-3A733-A
T65T-3B177-A
T68P-3B586-A
T68P-3B592-A
T68P-3B592-B
T64B-3C716-A
T65P-3C732-A
T65P-3D517-A
T65P-3D525-A
T65P-3D525-B
T65P-3D526-A
T69P-3D608-A
T69P-3D608-B
T65P-3D642-A
T67P-3D739-A
Description
Slide Hammer-Long
Slide Hammer-Short
Puller Attachment
Handle Adapter
Input Shaft Seal Installer
Tie Rod Separator (Owatonna Tool Co.)
Bench Mounted Holding Fixture
Front Wheel Bearing Remover
Grease Seal Remover (Head Only)
Grease Seal Replacer
Front Hub Bearing Cup and Grease Seal Replacer
Front Hub Bearing Cup and Grease Seal Replacer
Front Hub Outer Bearing Cup Replacer
Front Hub Inner Bearing Cup Replacer
Front Hub Outer Bearing Cup Remover
Front Hub Inner Bearing Cup Remover
Adjusting Bars-Caster and Camber
Alignment Spacers
Spindle Ball Joint Remover Press
Spindle Ball Joint Press Adapter Screw
Spindle Ball Joint Press Adapter Screw
Front Suspension Upper Arm Bushing Remover
Front Suspension Upper and Lower Arm Overhaul Kit
Front Suspension Lower Arm Bushing Remover and Replacer
Upper Arm Bushing Overhaul Kit
Front Suspension Upper Arm Bushing Adapter
Front Suspension Lower Arm Bushing Remover
Lower Arm Bushings-Remover and Replacer Kit
Tie Rod Ball Ends and Control Valve Ball Stud Remover
Input Shaft Bearing Remover and Installer
Spanner Wrench
Spacer
Oil Line Connector Seal Installer
Sector Shaft Bushing Remover and Replacer
Sector Shaft Needle Bearings and Seal Remover and Replacer
Sector Shaft Needle Bearings and Seal Remover and Replacer Adapter
Sector Shaft Bushing Remover and Installer
Remover and Installer Adapter
Control Valve Bearing and Seal Remover and Replacer
Steering Pitman Arm Remover
Steering Wheel Remover
Ring Compressor-Rack Piston
Front Coil Spring Remover and Replacer
Adapters
Adapters
Rear Spring Front Bushing Remover and Installer
Rear Spring Bushing Adapter
Crankshaft Damper Remover and Power Steering Pump Sprocket Replacer
Bent Tension Gauge
Pulley Remover
Alternator Pulley Replacer
Pressure Testing Gauge Assembly
Bypass and Orifice Gauge
Pump Oil Seal Pilot
Bearing Preload Spanner Wrench
Adjuster Plug Seal Protector
Fixture Adapter Plate
Power Steering Pump Pulley Remover
Front Suspension Bushings Remover and Replacer
Pump Housing Hole Plugging Tool
Pump Shaft Seal Replacer
Pump Shaft Seal Protector
Insulator Remover and Replacer Socket
Lock Spring Installing Hook
Rack Piston Arbor
Adjuster Plug Bearing Remover and Installer
Thrust Bearing Retainer Installer Adapter
Adjuster Plug Seal Installer
Pin Straightness Checking Block
Pin Guide Support
Sector Shaft Seal Installer
Pivot Pin Removerprocarmanuals.com

07-01-04
General Transmission Service
07-01-04
taching bolts to the proper torque. If
necessary, replace the gasket.
Check the fluid filler tube connec-
tion at the transmission case or pan.
If leakage is found here, install a new
O-ring or tighten the fitting to the
specified torque.
Check the fluid lines and fittings
between the transmission and the
cooler in the radiator tank for loose-
ness,
wear, or damage. If leakage can-
not be stopped by tightening a fitting,
replace the damaged parts.
Check the engine coolant in the ra-
diator. If transmission fluid is present
in the coolant, the cooler in the radia-
tor is probably leaking.
The cooler can be further checked
for leaks by disconnecting the lines
from the cooler fittings and applying
50-75 psi air pressure to the fittings.
Remove the radiator cap to relieve the
pressure build at the exterior of the oil
cooler tank. If the cooler is leaking
and will not hold this pressure the
cooler must be replaced. Cooler re-
placement is described in the Cooling
System Section of Group 11.
If leakage is found at either the
downshift control lever shaft or the
manual lever shaft, replace either or
both seals.
Inspect the pipe plug on the left
side of the transmission case at the
front. If the plug shows leakage, tor-
que the plug to specifications. If tight-
ening does not stop the leaks, replace
the plug. On a C6 transmission, a TV
pressure plug is also provided on the
right rear side of the case.
When converter drain plugs leak,
remove drain plugs with a six-point
wrench. Coat the threads with FoMo-
Co Perfect Seal Sealing Compound or
its equivalent, and install the plugs.
Torque the drain plugs to specifica-
tion. Fluid leakage from the converter
housing may be caused by engine oil
leaking past the rear main bearing or
from oil gallery plugs, or power steer-
ing oil leakage from steering system.
Be sure to determine the exact cause
of the leak before repair procedures
are started.
Oil-soluble aniline or fluorescent dyes
premixed at the rate of 1/2 teaspoon
of dye powder to 1/2 pint of transmis-
sion fluid have proved helpful in locat-
ing the source of the fluid leakage.
Such dyes may be used to determine
whether an engine oil or transmission
fluid leak is present or if the fluid in
the oil cooler leaks into the engine
coolant system. A black light, how-
ever, must be used with the fluorescent
dye solution.
DISHED OR
FLAT WASHER
" O.D.,
a" STEEL PLATE
5/8"X \W,
DRILL TO SUIT
HEX. HEAD SCREW
3/8"-24 X Vl
HEX. NUT W—
24
WELD
TOGETHER
WING
NUT
>/2"_13
THREAD
CHAIN,
10"
LONG
RUBBER PLUG
1
Vi" DIA. X 2"
LONG Vl"
HOLE THRU
APPROXIMATELY
40 DUROMETER
FLAT WASHER
Vs" O.D.
PLUG
VALVE
STANDARD BOLT
W-13
X 4Vl"
LONG SQUARE
THREAD
END
REMOVE HEAD
AND WELD
TO
WASHER
STANDARD 1/8" FITTING-87971-S FOR
RETAPPED DRAIN PLUG THREADS-USE
1/4" OVERSIZE FITTING-87973-S
D 1067-B
WELD TOGETHER
SECURELY—MUST
NOT LEAK
FIG. 2—Converter Leak Checking Tool
CONVERTER LEAKAGE
CHECK
If there are indications that the
welds on the torque converter are
leaking, the converter will have to be
removed and the following check
made before the unit is replaced.
A leak checking tool (Fig. 2) can be
made from standard parts. The tool
can be used to check all converters.
1.
Install the plug in the converter
(Fig. 3) and expand it by tightening
the wing nut. Attach the safety chains.
2.
Install the air valve in one of the
drain plug holes.
3.
Introduce air pressure into the
converter. Check the pressure with a
tire gauge and adjust it to 20 psi.
4.
Place the converter in a tank of
water. Observe the weld areas for
bubbles. If no bubbles are observed, it
may be assumed that the welds are
not leaking.
ENGINE IDLE SPEED CHECK
Check and, if necessary, adjust the
engine idle speed, using the procedure
given in Group 10.
If the idle speed is too low, the en-
gine will run roughly. An idle speed
that is too high will cause the vehicle
to creep, have harsh engagements and
harsh closed-throttle downshifts.
ANTI-STALL DASHPOT
CLEARANCE CHECK
After the engine idle speed has been
properly adjusted, check the anti-stall
dashpot clearance. Follow the proce-
dure given in Group 10 for checking
and adjusting this clearance.
MANUAL LINKAGE CHECKS
Correct manual linkage adjustment
is necessary to position the manual
valve for proper fluid pressure direc-
tion to the different transmission com-
ponents. Improperly adjusted manual
Tire Pressure Gauge
D1921-A
FIG. 3—Converter Leak Checking
Tool Installationprocarmanuals.com