04-04-06
Rear Axle — Ford Light-Duty (WER)
04-04-06
20.
With the axle at controlled
height, torque the suspension upper
and lower arm front pivot bolts and
nuts to specifications. Torque the
lower arm to axle housing pivot bolts
and nuts to specifications.
21.
Remove the oil seal replacer
from the transmission extension hous-
ing. Install the drive shaft in the ex-
tension housing. Align the scribe
marks on the cups, flange and drive
shaft and connect the drive shaft at
the drive pinion flange. Torque the at-
taching bolts to specification
FRAME
TIGHTEN ARM
ATTACHING BOLTS
AT 5-45/64 INCH
HEIGHT POSITION
5-45/64 INCH
HEIGHT FOR
INSTALLATION
OF ARMS
E 1600-B
FIG.8—
Axle
Normal Curb Height
and Controlled Height for Arm
Installation
22.
Install the brake drum and at-
taching (Tinnerman) nuts.
23.
Install the wheel and tire on the
brake drum. Install the wheel covers.
24.
Adjust the drive shaft and pin-
ion angle to specification.
25.
Add the amount of specified lu-
bricant required to reach to the bot-
tom of the filler plug hole. Make sure
the rear axle is in running position.
Install the filler plug and torque it to
specification.
26.
Lower the vehicle.
4 MAJOR REPAIR OPERATIONS
DISASSEMBLY OF AXLE
The rear axle components are
shown in Fig. 9.
DIFFERENTIAL SIDE GEAR
AXLE SHAFT C-WASHER \
DIFFERENTIAL PINION SHAFT
THRUST WASHER
BEARING ASSEMBLY
CUP
THRUST WASHER
^^ DIFFERENTIAL PINION GEAR
BEARING ADJUSTING NUT
DIFFERENTIAL
PINION SHAFT
LOCK BOLT
LOCK WASHER
BOLT
LOCK WASHER
ADJUSTING NUT LOCK
DRIVE GEAR ATTACHING BOLT
BEARING CAP
AXLE HOUSING ASSEMBLY
PINION AND RING GEAR
PINION LOCATING SHIM(S)
BEARING CUP
BOLT
NUT
BEARING CUP
COLLAPSIBLE SPACER
AXLE SHAFT
E 1572-C
FIG. 9—Disassembled Light-Duty (WER) Rear Axleprocarmanuals.com
04-05-05
Specifications
04-05-05
SPECIAL TOOLS
FORD MERCURY, METEOR (Continued)
Ford Tool No.
T57L-4221-A1 or
Tool-4222-K
TOOL 6565-AB
TOOL 6565
TOOLS 4201-C
andD
TOOL-T57L-
4067-A
TOOL-T50T-100-A
T00L-T66L-
12132-B
CJ-6625 (Snap-
On)
Foniisr
NO.
4222-H
6565-AB
6565
4201-C
4067-B
—
—
—
Description
Differential Bearing Installer
Adapter
Dial Indicator
Differential Backlash and Runout
Gauge with Universal Bracket, Dial
Indicator and Bracket
Differential Bearing Adjuster Wrench
Impact Hammer-Long
Adapter
Puller
Ford Tool No.
TOOL-T60K-
7697-B
T00L-T65F-
1177-A
T00L-T65L-
4851-A
TOOL-OTC-951
T00L-T67P-
4616-A
TOOL-T53T-
4621-C
Fomor No.
—
—
—
—
—
Description
Transmission Extension Housing
Bushing Repiacer
Rear Wheel Bearing Oil Seal Repiacer
Flange (Universal Joint) Axle End
Remover
Universal Puller
Pinion Bearing Cups Repiacer
Pinion Bearing Cone Repiacer
COUGAR, FAIRLANE, FALCON,
Ford Tool No.
T50T-100-A
T58L-101-A
T62L-201-A
T56L-400-A
T57L-500-A
T00L-1175-AB
T50T-100-Aand
TOOL-1175-AB
T60K-1177-B
T60K-1225-Aor
T00L-1225-C
TOOL-1225-B
T00L-T54-P-
3044-A
T00L-T57L-
4067-A
T57L-4067-Aor
T60K-4067-A
TOOL-4201-C
andD
T65K-4204A or
T59L-4204-A
T00L-4221-AL
T57L-4221-A
T00L-4222-H
T66L-4235-A
Former No.
B-160
-
4851-A
-
1175-AB
1175-AE
1177-B
4067-B
4221 or
4211-A
4201-C
4067-E
4221-AL
4222-K
4222
MONTEGO, MUSTANG
Description
Impact Hammer
Puller Attachment
Handle Adapter
Puller
Bench Mounted Holding Fixture
Grease Seal Remover (Head Only)
Seal Remover
Rear Wheel Bearing Oil Seal
Axle Shaft Bearing Remover and Repiacer
Axle Shaft Searing Remover
Axle Shaft Bearing Repiacer
Front Suspension Upper and Lower Arm
Overhaul Tool Kit
Differential Bearing Adjuster Nut
Wrench
Limited-Slip Differential Check
Differential Backlash and Runout Gauge
With Universal Bracket, Dial Indicator
and Bracket
Differential Bearing Adjuster Nut
Wrench
Differential Bearing Cone Remover
Pilot (Use with T00L-4221C or
T00L-4851-A)
Differential Bearing Cone Repiacer
Differential Bearing Cone Repiacer
Rear Axle Shaft Assembly Remover
Adapter
Ford Tool No.
T57L-4614-A
T00L-4615-J
T60K-4616-A
T57L-4616-A
T57L-4616-A2
T55P-4616-A2
T00L-4621-K
T62F-4621A
T62F-4625-A
T55P-4676-A
T62F4676A
T53T-4851A
T57L-4851-A
T00L-4858-E
T65K-4204-A
T59L-4204-A
T00L-6565-AB
TOOL-6565
Former No.
4614
4615-J
4615-HF
4625-HR
4615-
E
andP
4615-
E
andF
-
4621-K
4625-AC
land 2
4676-G
4676-
H
4851-A
4858-D
4851-K
4858-
E
—
44211 and
44211-A
6565-AB
6565
Description
Drive Pinion and Drive Pinion Retainer
Assembly Support
Drive Pinion Front Bearing Cup Remover
Pinion Bearing Cup Repiacer
Pinion Front Bearing Cup Remover
Pinion Front Bearing Cup Repiacer
Pinion Rear Bearing Cup Repiacer
Drive Pinion Rear Bearing Cone Remover
Pinion Bearing Cone Repiacer
Drive Pinion Pilot Bearing Remover
and Repiacer
Drive Pinion Oil Seal Repiacer
Drive Pinion Oil Seal Repiacer
Flange (Universal Joint) Axle End
Remover
Universal Joint Flange Holder
Companion Flange and Pinion Bearing
Repiacer
Limited-Slip Differential Torque Check
Adapter
Locking Differential Torque Check
Adapter
Dial Indicator
T68P-4946-A - Traction-Lok Shim Template Toolprocarmanuals.com
