1969 FORD MUSTANG manual transmission

07-04-28

C-6 Automatic Transmission

07-04-28

SNAP RING

REMOVAL INSTALLATION

FIG. 48 — Replacing Reverse-High Clutch Rear Bushing
D2035-A

Press Ram

Tool-T69L-7D044-A

D2036-A

FIG. 49—Installing Reverse-High

Clutch Front Bushing

D1898-A

FIG. 50—Checking Reverse-High

Clutch Snap Ring Clearance

ONE-WAY CLUTCH

Disassembly

1.
Remove the snap ring and rear

bushing from the rear of the low-

reverse clutch hub (Fig. 59).

2.
Remove the springs and rollers

from the spring retainer and lift the

spring retainer from the hub.

3.
Remove the remaining bushing

and snap ring from the hub.
Assembly

1.
Install a snap ring in the forward

snap ring groove of the low-reverse

clutch hub.

2.
Place the low-reverse clutch hub

on the bench with the forward end

down (Fig. 60).

3.
Place the forward clutch bushing

against the snap ring with the flat side

up.
Install the one-way clutch spring

retainer on top of the bushing. Be sure

to install the retainer in the hub so

that the springs load the rollers in a

counterclockwise direction when look-

ing down at the unit (Fig. 60).

4.
Install a spring and roller into

each of the spring retainer compart-

ments by slightly compressing each

spring and positioning the roller be-

tween the spring and the spring retain-

er (Fig. 60).

5.
Install the rear bushing on top of

the retainer with the flat side down.

6. Install the remaining snap ring

at the rear of the low-reverse clutch

hub to secure the assembly.

SERVO

Disassembly

1.
Apply air pressure to the port in

the servo cover to remove the piston

and rod.

2.
Remove the seals from the pis-

ton.

On Lincoln Continental and Conti-

nental Mark III models, replace the

complete piston and rod assembly if

the piston or piston sealing lips are

unserviceable or damaged.

3.
Remove the seal from the cover.
D1899-A

FIG. 51—Removing Forward

Clutch Pressure Plate Snap Ring

Assembly

1.
Dip the new seals in transmission

fluid.

2.
Install new seals on the cover

and servo piston. Fig. 61 shows the

correct servo piston and cover for the

transmission.

3.
Dip the piston in transmission

fluid and install it in the cover.

LOW-REVERSE CLUTCH

PISTON

Disassembly

1.
Remove the inner and the outer

seal from the reverse clutch piston.

Assembly

1.
Dip the two new seals in clean

transmission fluid.

2.
Install the seals on the piston.

OUTPUT SHAFT

Disassembly

1.
Remove the governor attaching

bolts and remove the governor.

2.
Remove the snap ring that se-

cures the governor distributor on the

output shaft (Fig. 62) and slide it off

the front of the shaft.

3.
Remove the seal rings from the

distributor.

Assembly

1.
Carefully install new seal rings

on the distributor.

2.
Working from the front end of

the output shaft, slide the governorprocarmanuals.com

07-04-29
C-6 Automatic Transmission

07-04-29

FORWARD CLUTCH

CYLINDER-7D424
OUTER SEAL

7A548
DISC SPRING FORWARD PRESSURE INTERNAL SPLINE REAR PRESSURE

7B070

PLATE-7B066

PLATE-7B164 PLATE-7B066

INNER SEAL

377130894
PISTON

7A262 STEEL

RING

7D256
SNAP

RING

377127-S

FIG. 52—Forward Clutch Disassembled

DISC

SPRING
EXTERNAL SPLINE

PLATE-7B442

7oo/-

7000-DD
SELECTIVE

SNAP RING

377126-S

D 1635-A

FIG. 53—Removing or Installing Disc Spring

distributor into place on the shaft. In-

stall the snap ring to secure it. Make

sure that the snap ring is seated in the

groove.

3.
Position the governor on the dis-

tributor (Fig. 62) and secure them

with the attaching screws.

ASSEMBLY OF TRANSMISSION

1.
Place the transmission case in a

holding fixture.

2.
Position the low-reverse clutch

piston so that check ball is in the 6 o'

clock position (toward bottom of case)
and tap the piston into place in the

case with a clean rubber hammer.

3.
Hold the one-way clutch inner

race in position and install and torque

the attaching bolts to specification.

4.
Install a low-reverse clutch re-

turn spring in each pocket in the

clutch piston. Press the springs firmly

into the piston to prevent them from

falling out.

5.
Position the spring retainer over

the springs and position the retainer

snap ring in place on the one-way

clutch inner race.
D1632-A

D1901-A

FIG. 54—Removing Forward

Clutch Piston

CHECK BETWEEN SNAP RING

AND PRESSURE PLATE

1902-A

FIG. 55—Checking Forward

Clutch Clearance

PICK

SCREWDRIVER

D 1633-A

FIG. 56—Removing Sun Gear

Snap Ringprocarmanuals.com

07-04-30
C-6 Automatic Transmission
07-04-30

6. Install the compressing tool

shown in Fig. 29 and compress the

springs just enough to install the low-

reverse clutch piston retainer snap

ring.

7.
Install the snap ring, then re-

move the compressing tool.

8. Place the transmission case on

the bench with the front end facing

downward.

9. Position the parking gear thrust

washer and the gear on the case (Fig.

33).
Do not restake the thrust washer.

10.
Position the oil distributor and

tubes in place on the rear of the case.

Install and torque the attaching bolts

to specification.

11.
Install the output shaft, and

governor as an assembly.

12.
Place a new gasket on the rear

of the transmission case. Position the

extension housing on the case and in-

stall the attaching bolts. Torque the

attaching bolts to specification.

13.
Place the case in the holding

fixture.

14.
Align the low-reverse clutch hub

and one-way clutch with the inner

race at the rear of the case. Rotate

the low-reverse clutch hub clockwise

while applying pressure to seat it on

the inner race.

15.
Install the low-reverse clutch

plates,
starting with a steel plate and

following with friction and steel plates

alternately. Retain them with vaseline.

Refer to the Specifications Section for

the number of plates required. If new

composition plates are being used,

soak them in clean transmission fluid

for fifteen minutes before installation.

Install the pressure plate and the snap

ring. Test the operation of the low-

reverse clutch by applying air pressure

at the clutch pressure apply hole in

the case.

16.
Install the reverse planet ring

gear thrust washer and the ring gear

and hub assembly. Insert the snap

ring in the groove in the output shaft.

17.
Assemble the front and rear

thrust washers onto the reverse planet

assembly; retain with vasoline. Insert

the assembly into the ring gear and

install the snap ring.

18.
Set the reverse-high clutch on

the bench, with the front end facing

down. Install the thrust washer on the

rear end of the reverse-high clutch as-

sembly. Retain the thrust washer with

vaseline and insert the splined end of

forward clutch into the open end of

the reverse-high clutch so that the

splines engage the direct clutch fric-

tion plates (Fig. 43).

19.
Install the thrust washer and re-

tain it with vaseline, on the front end
FORWARD

SNAP

RING

377300-S
SUN
GEAR

7A348

•
INPUT

SHELL

7D064

\
THRUST

WASHER

7D066

-IT

REAR

SNAP

RING

377300-S

I)
1634-A

57—Input Shell and Sun Gear Disassembled

of the forward planet ring gear and

hub.
Insert the ring gear into the for-

ward clutch.

20.
Install the thrust washer on the

front end of the forward planet assem-

bly. Retain the washer with vaseline

and insert the assembly into the ring

gear. Install the input shell and sun

gear assembly.

21.
Install the reverse-high clutch,

forward clutch, forward planet assem-

bly and drive input shell and sun gear

as an assembly into the transmission

case.

22.
Insert the intermediate band

into the case around the direct clutch
GEAR

SNAP RING

HUB AND FLANGE
D1906-A

FIG. 58—Output Shaft Hub and

Ring Gear

LOW-REVERSE

CLUTCH
DRUM-

7D390

SPRING

RETAINER-

7D191

BUSHING
-

7E194

SPRING
-
7D170

ROLLER-7190

D 1928-A

FIG. 59—One-Way Clutch Disassembled

cylinder.Install the struts and then

tighten the band adjusting screw suffi-

ciently to retain the band.

23.
Place a selective thickness bronze

thrust washer on the rear shoulder of

the stator support and retain it with

vaseline. If the end play was not

within specification when checked prior
to disassembly, replace the washer with

one of proper thickness. Refer to

Specifications Section for selective

thrust washer thicknesses. Lay a new

gasket on the rear mounting face of

the pump and position on the case

being careful not to damage the large

seal on the O.D. of the pump hous-procarmanuals.com

07-04-31
C-6 Automatic Transmission

07-04-31

ing. Install six of the seven mounting

bolts and torque them to specifica-

tion.

24.
Adjust the intermediate band as

detailed in Section 2 and install the

input shaft with the long splined end

inserted into the forward clutch as-

sembly.

LOW-REVERSE

SPRING LOAD ON ROLLERS CLUTCH HUB

MUST BE IN A COUNTERCLOCKWISE

DIRECTION FOR INSTALLATION Q 192O A

FIG. 60—Installing One-Way

Clutch
25.
Install tool 4201-C at the sev-

enth pump mounting bolt (Fig. 24)

and check the transmission end play.

Remove the tool.

26.
Install the control valve in the

case,
making sure that the levers en-

gage the valves properly. Install the
primary throttle valve, rod, and the

vacuum diaphragm in the case.

27.
Install a new pan gasket and

the pan.

28.
Install the converter assembly.

29.
Install the transmission in the

vehicle.

PISTON

AND ROD
PISTON

COVER

Models

PGA-A3,

J3,
Z, AA

PGB-AD,
AE, Jl

PGB-F2/G2, H2

PGB-AF1,
AG, AH
Piston

Assembly

C6AP-7D021-C

C6AP-7D021-D
Cover

C6AP-7D027-A

C6AP-7D027-D
Diameter - Inches

A

2.075

2.342

2.477
' B

2.980

3.025

NONE
c

2.971

3.016

3.492
D

2.066

2.333

2.468

Models

PGC-B,
Cl
Piston and

Rod Assembly
Cover
Diameter
—
Inches

A

2.183
B

2.739
C

2.705
D

2.220

D 2037-B

FIG.
61
— Intermediate Servo Cover and Piston Dimensions

OUTPUT

SHAFT
GOVERNOR

D
1623
-A

FIG. 62—Output Shaft Disassembledprocarmanuals.com

07-05-01
Specifications

07-05-01

PART
7-5
Specifications

APPROXIMATE
REFILL
CAPACITIES

FMX
Transmission—All
Car
Lines

C4
Transmission—Ford
All
Engines

Falcon
and
Mustang—170
and 200
Engines

All Other
Engines

C6Transmission—Lincoln,
Mark
III

All Other Models
U.S.

Measure

11
qt.

WA
qt.

8
qt.

9
qt.

13
qt.

123/4
qt.
Imperial

Measure

9M
qt.

8Va
qt.

V/i
qt.

7%
qt.

103/4
qt.

10VS
qt.

CONVERTER IDENTIFICATION
AND
STALL SPEEDS

FMX
TRANSMISSION

Converter Part Number

C90P-7902-A

C8AP-7902-D
Nominal

Size

12

12
Stall

Ratio

2.05:1

2.05:1
Identification

No.
0

54

48
Transmission

Model

PHD-A

PHD-B

PHB-C,
D, E,

PHB-F,
G, H,

PHB-A
Engine

CID

240-IV

302-2V

351-2V

351-4V

390-2V
Stall

Speed

1300-1500

1450-1650

1580-1780

1650-1850

1680-1880

®
Converter identification
is
stamped
on the
converter cover adjacent
to the
converter drive
stud.

C4
TRANSMISSION

Converter Part Number

C5DP-7902-D

C8AP-7902-E

C8ZP-7902-A
Nominal

Size

ioy4

12

11V4
Stall

Ratio

2.10:1

2.05:1

2.02:1
Identification

No.®

AL

BB

BC
Transmission

Model

PEB-C2

PEB-B2,
C2

PEA-A2,

PEA-MI,
Nl

PEE-AD,
AE,
AF

PEE-M,
V, AC
Engine

CID

170-1V

200-IV

240-IV

302-2
V

250-IV

302-2V
Stall

Speed

1400-1600

1500-1700

1300-1500

1450-1650

1630-1830

1800-2000

®
Converter identification
is
stamped
on the
converter cover adjacent
to the
converter drive
stud.

C6
TRANSMISSION

Converter Part Number

C8AP-7902-A

C8OP-7902-A®

C8SP-7902-A

C8OP-7902-A®

C8VP-7902-B

C8OP-79O2-A0

C8OP-7902-B

C8OP-7902-A
Nominal

Size

12

12

12

12

12
Stall

Ratio

2.05:1

2.05:1

2.05:1

2.05:1

2.05:1
Identification

No.®

44

46

52

55

53
Transmission

Model

PGA-A3

PGA-J3 PGB-G2

PGB-JI,
AD, AE

PGC-B,
Cl

PGA-A3,
J3, G2

PGB-G2

PGA-AC,AD,AE

PGB-F2,
®
H2

PGA-Z, AA, AB

PGB-AF-1,
AG, AH
Engine

CID

390-2V©®

429-4V

460-4V

390-2V®®

390-4V

390-4V
©

428-4V

429-2V

427-4V

428-4V
CJ
Stall

Speed

1680-:,900

1880-2100

1950-2150

1680-1880

1740-1940

1760-1980

1850-2050

1820-2020

1850-2050

1830-2030

D
Converter identification
is
stamped
on the
converter cover adjacent
to the
converter drive
stud.

v
Regular
©
Premium Fuel
0
Service Replacement
®
Improved Performance
®
Poli

Police Interceptorprocarmanuals.com

07-05-02

Specifications
07-05-02

CONTROL PRESSURE AT ZERO GOVERNOR RPM
-

FMX TRANSMISSION

Engine Speed

Idle

As Required

As Required

D
At
altitudes above
sea

refer
to the
following
Throttle

Closed

As Required

As Required
LJanifnlrl

ManiioiQ

Vac.
Ins.
Hg.

Above 18
®

10

Below
10
Range

P, N, D,
2,1

R

D,2,
1

D, 2,
1

R
Control Line Pressure
(PSI)

PHB-A,
C, D, E,

57-73

66-101

83-110

147-173

191-213

level,
it may not be
possible
to
obtain
18
inches
of
engine vacuum
at
idle.
For
idle vacuum
of
less than

table
to
determine idle speed pressure specification
in D
driving range.

Engine Vacuum

17 inches

16 inches

15 inches

14 inches

13 inches

12 inches

11 inches
Line Pressure

57-67

57-67

57-72

57-79

57-86

57-92

57-99
PHB-F,
G, H-

PHD-A,B

5777

64105

82111

146-175

201-213

18 inches,

C4 TRANSMISSION

Engine

Speed

Idle

As Required

As Required
Throttle

Closed

As Required

As Required
Manifold

Vac.
Ins. Hg

0) Above
18

10

Below
1.0
Range

P,
N, D.

2,
1

R

D,
2, 1

D,
2, 1

R
P.S.I.

55-61

55-102

55-182

93-101

142-150

254-268

0)
At
altitudes above
sea
level,
it
may
not be
possible
to
obtain
18
inches
of
engine vacuum
at
idle.
For
idle vacuums
of
less than

18 inches, refer
to
the
following table
to
determine idle speed pressure specification
in D
driving range.

Engine Vacuum Line Pressure

17 inches 55-66

16 inches
55-71

15 inches 55-76

14 inches
55-81

13 inches 55-86

12 inches
55-91

11 inches 55-96

C6 TRANSMISSION

Engine Speed

Throttle

Manifold Vacuum (Inches
Hg)

Range

psi
@

Barometric

Pressure
®

psi@

Barometric

Pressure
®
Barometric

Pressure
in

Inches
HG

29.5

28.5

27.5

26.5

25.5

24.5

23.5
Nominal

Altitude

(Feet)

Sea Level

1000

2000

3000

4000

5000

6000
Idle

Closed

Above
18 (o

Control

Pressure
(psi)

P,
N, D, 2, 1

56-62

49-59

49-56

49-56

49-56

49-56

49-56
R

71-86

65-30

60-75

56-71

56-65

56-65

56-65
TV

Pressure

(psi)

7-10

4-7

2-5

0-3

0

0

0
As Required

As Required

10

Control

Pressure
(psi)

0,2,1

100-115

99-114

96-111

91-106

88-103

84-98

80-55
TV

Pressure

(psi)

40-44

37-41

35-69

32-36

30-34

27-31

25-29
As Required

As Required

Below
1.0

Control

Pressure (DSI)

D,
2, 1

160-190

158-176

156-174

151-169

146-164

143-161

138-156
R

240-300

233-290

228-284

222-277

215-269

211-264

204-256
TV

Pressure

(psi)

77-84

74-80

72-78

69-75

66-72

64-70

61-67procarmanuals.com

07-05-03
Specifications

07-05-03

C6 TRANSMISSION (Continued)

Manifold Vacuum

17

16

15

14

13

12

11
Barometric Pressure at 29.5 Inches <2)

T.V.

11-14

15-18

20-22

23-26

28-31

32-35

36-40
Cont.

56-69

56-75

56-S4

56-92

56-98

56-105

56-111
Barometric Pressure at 24.5 Inches ®

T.V.

0-1

2-5

7-9

10-13

15-18

19-22

23-27
Cont.

49-56

49-56

49-61

56-67

56-75

56-84

56-92

© It may not be possible to obtain 18 inches of engine vacuum at idle. For idle vacuums of less than 18 inches the following table

provides idle speed pressure specifications in D range:

£> These specifications (with altitude compensating diaphragm) apply at observed barometric pressure of 29.5 inches (nominal sea level)

© Specifications for barometric pressures of less than 29.5 inches.

At barometric pressures between 29.5 inches and 24.5 inches idle, pressures should fall between the values shown.

CHECK
SAND ADJUSTMENTS

FMX TRANSMISSION

Operation

Transmission End Play Check

Turbine and Stator End Play Check

Front Band Adjustment (Use 1/4 inch spacer

between adjustment screw and servo piston

stem)

Rear Band Adjustment, Model PHB-A.PHD

Rear Band Adjustment,

Model PHB-C, D, E, F, G, H

Primary Sun Gear Shaft Ring End Gap Check

Rear Clutch Selective Snap Ring Thicknesses
Specification

0.010-0.029 (Selective Thrust Washers Available)

PHB,
PHD-New or rebuilt 0.023 max., Used 0.030 max.®

Adjust screw to 10 in-lbs torque. Remove spacer, then tighten screw an additional 3/4 turn

and lock.

Adjust screw to 10 in-lbs torque. Remove spacer, then tighten screw an addition 3/4 turn

Adjusting Internally: Loosen internal locknut. Install spacer tool number T69P-7B193-A between

internal adjusting screw and servo piston, tighten internal adjusting screw to 24 in-lbs torque.

Back off 1 1/2 turns. Hold screw and tighten locknut. Remove spacer.

Adjusting Externally: Loosen internal locknut and reset internal adjusting screw to 0.27-0.28
inch.

Tighten internal locknut. Loosen external locknut and adjust external adjusting screw to 10 ft-lbs

torque. Back off 1 1/2 turns. Hold screw and tighten locknut.

0.002-0.009

0.060-0.064, 0.074-0.078, 0.080-0.092, 0.102-0.106

® To check end play, exert force on checking tool to compress turbine to cover thrust washer wear plate. Set indicator at zero.

C4 TRANSMISSION

Operation

Transmission End Play

Turbine and Stator End Play

Intermediate Band Adjustment

Low-Reverse Band Adjustment

Selective Snap Ring Thickness
Specification

0.008-0.042 inch (Selective Thrust Washers Available)

Model PEB -New or rebuilt 0.044 max., Used 0.060 max.

Model PEE, PEA New or rebuilt 0.023 max., Used 0.040 max.

Remove and discard lock nut. Adjust screw to 10 ft-lbs torque, then back off

1-3/4 turns. Install new lock nut and torque to specification.

Remove and discard lock nut. Adjust screw to 10 ft-lbs torque, then back off 3 turns.

Install new locknut and torque to specification.

0.102-0.106, 0.088-0.092, 0.074-0.078, 0.060-O.064procarmanuals.com