ENGINE 6-4
• Contact points with an overall gray color and only
slight roughness or pitting need not be replaced.
• Dirty points should be cleaned with a clean point
file.
Use only a few strokes of a clean, fine-cut con-
tact file. The file should not be used on other
metals and should not be allowed to become
greasy or dirty. Never use emery cloth or sand-
paper to clean contact points since particles will
embed and cause arcing and rapid burning of
points. Do not attempt to remove all roughness
nor dress the point surfaces down smooth.
Merely remove scale or dirt.
• Clean cam lobe with cleaning solvent, lubricate
cam lobe with "Delco Remy Cam and Ball Bearing
Lubricant" or its equivalent and rotate cam lubri-
cator wick 1/2 turn.
• Replace points that are burned or badly pitted.
NOTE: Where prematurely burned or badly
pitted points are encountered, the ignition sys-
tem and engine should be checked to determine
the cause of trouble so it can be eliminated.
Unless the condition causing point burning or
pitting is corrected, new points will provide no .
better service than the old points. Refer to
Section 6Y for an analysis of point burning or
pitting.
• Check point alignment (fig. 5) then, adjust distri-
. butor contact point gap to .019" (new points) or
.016"
(used points). Breaker arm rubbing block
must be on high point of lobe during adjustment.
NOTE: If contact points have been in service,
they should be cleaned with a point file before
adjusting with a feeler gauge.
• Check distributor point spring tension (contact
Fig. 8 - Manifold Heat Control Valve (In Line)
point pressure) with a spring gauge hooked to
breaker lever at the contact and pull exerted at 90
degrees to the breaker lever. The points should
be closed (cam follower between lobes) and the
reading taken just as the points separate. Spring
tension should be 19-23 ounces. If not within
limits,
replace.
Excessive point pressure" will cause excessive
wear on the points, cam and rubber block. Weak
point pressure permits bouncing or chattering,
resulting in arcing and burning of the points and
an ignition miss at high speed.
4.
Install rotor and distributor cap. Press all wires
firmly into cap towers.
Fig. 7 - Checking Fan Belt Tension
Fig. 9 - Manifold Heat Control Valve (V8)
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-6
CHOKE VALVE
COMPLETELY
CLOSED
PULL UPWARD ON
ROD TO END OF
TRAVEL
BEND ROD
TO ADJUST
ROD IN BOTTOM
OF SLOT
BOTTOM OF
ROD SHOULD
EVENWITH
TOP OF
HOLE
CHOKE VALVE
CLOSED
BOTTOM OF
ROD SHOULD
BE EVEN WITH
TOP OF HOLE
TOP OF ROD
SHOULD BE EVEN
WITH BOTTOM
OF HOLE (CHOKE
CLOSED)
^..BEND ROD TO
ADJUST
_PULL DOWNWARD
ON ROD TO CON-
TACT STOP
L6 (TYPICAL)
V8 327-275 HP
V8 350-295 HP
BEND ROI
TO ADJUST
PULL UPWARD ON
ROD TO CONTACT
STOP ON BRACKET
ALL V8 (EXCEPT 327-275 HP
AND 350-295 HP)
Fig.
11 - Remote Choke Adjustment
sequence outlined on Torque Sequence Chart. A slight
leak at the intake manifold destroys engine performance
and economy.
Service Fuel Lines and Fuel Filter
1.
Inspect fuel lines for kinks, bends or leaks and cor-
rect any defects found, • • •
2.
Inspect filter and replace if plugged.
NOTE:
If a complaint of poor high speed per-
formance exists on the vehicle, fuel pump tests
described in Section 6M should be performed.
Service Cooling System
1.
Inspect cooling system for leaks, weak hoses, loose
hose clamps and correct coolant level, and service
as required.
NOTE:
A cooling system pressure test, as de-
scribed in "Additional Checks and Adjustments"
in this section, may be performed to detect
internal or external leaks within the cooling
system.
Check and Adjust Accelerator Linkage
1.
Disconnect accelerator rod at carburetor throttle
lever.
2.
Hold carburetor throttle lever in wide position.
3.
Pull accelerator rod to wide open position. (On ve-
hicles equipped with automatic transmission, pull
through detent).
4.
Adjust accelerator rod to freely enter hole in carbu-
retor throttle lever.'
NOTE:
Accelerator linkage is outlined in de-
tail in Section 6M.
5. Connect accelerator rod at throttle lever.
Service Crankcase Ventilation (Fig. 10}
All engines have either "Positive" or "Closed Positive"
ventilation systems utilizing manifold vacuum to draw
fumes and contaminating vapors into the combustion
chamber where they are burned. Since it affects every
part of the engine, crankcase ventilation is an important
function and should be understood and serviced properly.
In both "Positive" and "Closed Positive" ventilation,
air is drawn through the engine, (through a regulating
valve) into the manifold, drawing' crankcase vapors and
fumes with it to be burned. "Positive" ventilation uses a
vented-meshed cap for clean air intake to the engine,
while . "Closed Positive" ventilation system draws the
clean air from the carburetor air cleaner and has a
nonvented oil filler cap.
1.
Ventilation valve may be checked as outlined under
"Additional Checks and Adjustments".
2.
Inspect for deteriorated or plugged hoses.
3.
Inspect all hose connections.
4.
On closed positive ventilation systems, remove flame
arrestor and wash in solvent then dry with com-
pressed air.
Service Air Injection Reactor System
Inspect air injection reactor system for evidence of
leaks,
deteriorated hoses, cracked air manifolds or tubes
and loose hose clamps. Inspect air injection pump belt
condition and tension. Make all necessary repairs as
outlined in "Section 6T".
Because of the relationship between "Engine Tune Up"
and "Unburned Exhaust Gases", the condition of Engine
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-7
Tune Up should be checked whenever the Air Injection
Reactor System seems to be malfunctioning. Particular
care should be taken in checking items that affect fuel-air
ratio such as the crankcase ventilation system, the car-
buretor and the carburetor air cleaner. Carburetors and
distributors for engines with the Air Injection Reactor
System are designed, particularly, for these engines;
therefore, they must not be interchanged with or replaced
by a carburetor or distributor designed for an engine
without the Air Injection Reactor System.
Choke Adjustment (Fig. 11)
With Remote Choke
1.
Remove air cleaner and check to see that choke
valve and rod move freely.
2.
Disconnect choke r*od at choke lever.
Check choke adjustment as follows:
On all except 275 hp 327 cu. in. engines, hold
choke valve closed and pull rod up against stop. The
top of choke rod end should be 1/2 - 1 rod diameter
4.
5.
above top of hole in choke valve lever.
On 275 hp 327 cu. in. engines, hold choke valve
closed and push rod down against stop on thermostat
bracket. The top of the choke rod should be 1/2 - 1
rod diameter below the top of the hole in the choke
lever.
If necessary, adjust rod length by bending rod at off-
set. (Bend must be such that rod enters choke lever
hole freely and squarely.)
Connect rod at choke lever and install air cleaner.
3.
With Manual
Choke
1.
Remove air cleaner.
2.
Push hand choke knob in to within 1/8" of instrument
panel.
3.
Loosen choke cable at carburetor bracket and adjust
cable through the clip until the choke valve is wide
open.
4.
Tighten cable clamp at carburetor bracket and check
operation of choke valve to ensure full closed and
wide open positions.
INSTRUMENT CHECK-OUT
Instrument Hook Up
Connect vacuum gauge, dwell meter, tachometer and
timing light as recommended by the manufacturer of the
equipment being used.
Check and Adjust Dwell
1.
Start engine then ch^ck ignition dwell.
.2.
If dwell is not within specifications, adjust dwell as
follows:
V8 ENGINES
• With engine running at idle, raise the adjustment
screw window-and insert an Allen wrench in the
socket of the adjusting screw (fig. 12).
• Turn the adjusting screw as required until a dwell
reading of 30° is obtained. A 2° variation is al-
lowable for wear.
• Close access cover fully to prevent the entry of
dirt into the distributor.
NOTE: If a dwell meter is not available, turn
adjusting screw clockwise until engine starts to
misfire, then turn screw one-half turn in the op-
posite direction to complete adjustment.
IN LINE ENGINES
• Remove distributor cap and recheck point setting.
If dwell is still not within specifications check the
distributor as outlined in Section 6Y.
Check Dwell Variation
Slowly accelerate engine to 1500 rpm and note dwell
reading. Return engine to idle and note dwell reading. If
dwell variation exceeds specifications, check for worn
distributor shaft, worn distributor shaft bushing or loose
breaker plate.
WINDOW
"HEX" TYPE
WRENCH
Fig.
12 - Setting Point Dwell (V8)
Fig.
13 - Ignition Timing Marks
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE
6-8
Check
and
Adjust Ignition Timing
(Fig. 13)
1.
Disconnect
the
distributor spark advance hose
and
plug
the
vacuum source opening.
2.
Start engine
and run at
idle speed
(see
tune
up
chart).
3.
Aim
timing light
at
timing
tab.
NOTE:
- The
markings
on the
tabs
are in 2°
increments
(the
greatest number
of
markings
on
the
"A"
side
of the "O"). the "O"
markings
is
TDC
of
#1 cylinder
and all
BTDC settings fall
on
the
"A"
(advance) side
of "O".
4.
Adjust
the
timing
by
loosening
the
distributor clamp
and
,
rotating
the
distributor body
as
required, then
tighten
the
clamp.
5.
Stop engine
and
remove timing light
and
reconnect
the spark advance hose.
Adjust Idle Speed
and
Mixture
(Fig. 14)
(Except when
equipped with
Air
Injection Reactor System)
1.
As a
preliminary adjustment, turn idle mixture
screws lightly
to
seat
and
back
out 2
turns.
CAUTION:
Do not
turn idle mixture screw
tightly against seat
or
damage
may
result.
2.
With engine running
at
operating temperature (choke
wide open) adjust idle speed screw
to
bring idle
speed
to
specified
rpm
(automatic transmission
in
drive, manual transmission
in
neutral).
3.
Adjust idle mixture screw
to
obtain highest steady
idle speed
(1/4
turn
out
from lean roll).
4.
Repeat Steps
2 and 3 as
needed
for
final adjustment.
5.
Shut down
the
engine, remove gauges
and
install
air
cleaner.
Adjust Idle Speed
and
Mixture
(Fig. 14)
(With
Air
Injection Reactor System)
The recommended adjustment procedure
for Air
Injec-
tion Reactor System equipped engines
is as
follows:
1.
As a
preliminary adjustment, turn idle mixture
screws lightly
to
seat
and
than back
out 3
turns.
CAUTION:
Do not
turn idle mixture screw
tightly against seat
or
damage
may
result.
2.
With engine running
at
operating temperature, choke
wide open,
and
parking brake applied, adjust idle
specified idle speed (automatic
"drive"-manual transmission
in
to
in
screw
transmission
"neutral").
;3.
Adjust idle mixture screw (turn
in) to
"lean roll"
position; then turn screw
out 1/4
turn
(1/4
turn rich
from "lean roll").
The
definition
of
"lean roll" point
is
a 20 to 30 rpm
drop
in
engine speed, obtained
by
leaning
the
idle mixture.
4.
Repeat Steps
2 and 3 as
needed
for
final adjustments.
ADDITIONAL CHECKS
AND
ADJUSTMENTS
Testing Crankcase Ventilation Valve
(Fig. 15) 0
1.
Connect tachometer
and
vacuum gauge
as for
idle
speed
and
mixture adjustment.
2.
Set
parking brake, start engine
and
adjust idle speed
and mixture.
3.
Disconnect ventilation hose
at
valve, block opening
of
valve
and
read engine
rpm
change.
4.
A
change
of
less than
50 rpm
indicates
a
plugged
ventilation valve
-
replace
the
valve.
Cylinder Balance Test
(Fig. 16)
It
is
often difficult
to
locate
a
weak cylinder.
A com-
pression test,
for
example, will
not
locate
a
leaky intake
manifold,
a
valve
not
opening properly
due to a
worn
camshaft,
or a
defective spark plug.
With
the
cylinder balance test,
the
power output
of one
cylinder
may be
checked against another, using
a set of
grounding leads. When
the
power output
of
each cylinder
is
not
equal,
the
engine will lose power
and run
roughly.
Perform
a
cylinder balance test
as
follows:
1.
Connect
the
tachometer
and
vacuum gauge.
2.
Start engine
and run at 1500 rpm.
3.
Ground large clip
of
grounding leads
and
connect
in-
dividual leads
to all
spark plugs except
the
pair being
tested.
Divide
the
firing order
in
half
and
arrange
one
half
over
the
other.
The
cylinders
to be
tested together
ap-
pear
one
over
the
other.
L4 Firing Order
V8 Firing Order
1-8-4-3-6-5-7-2
1-6, 8-5, 4-7, 3-2
1-3-4-2
= 1-3
4-2
L6 Firing Order
1-5-3-6-2-4
=
=
1-4. 3-2
1-5-3
6-2-4
1-6, 5-2, 3-4
1-8-4-3
6-5-7-2
4.
Operate engine
on
each pair
of
cylinders
in
turn
and
note engine
rpm and
manifold vacuum
for
each pair.
A variation
of
more than
1
inch
of
vacuum
or 40 rpm
between pairs
of
cylinders being tested indicates that
the cylinders
are off
balance.
Battery
The battery should
be
checked with special testing
equipment
and to the
equipment manufacturers specifica-
tions.
See
Section 6Y
for
complete information
on
battery
tests.
Ignition
The following additional ignition checks
may be
made
with
any of
several pieces
of
equipment available
for un-
covering
the
source
of
engine difficulties.
The
specific
operating instructions
of the
equipment manufacturer
should
be
followed:
Cranking voltage
Ignition switch
Distributor resistance
Secondary resistance
Ignition output
and
secondary leakage
Cranking Voltage
(Fig. 17)
1.
Disconnect coil primary lead
at the
coil negative
terminal
to
prevent engine from firing during
cranking.
2.
Connect voltmeter between primary terminal
of coi|
(resistance wire side)
and
ground.
3.
Operate starting motor.
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-16
5.
Adjust ignition timing and carburetor idle speed and
mixture.
VALVE STEM OIL SEAL AND/OR VALVE SPRING
Replacement
1.
Remove rocker arm cover as outlined.
2.
Remove spark plug, rocker arm and push rod on the
cylinder(s) to be serviced.
3.
Apply compressed air to the spark plug hole to hold
the valves in place.
NOTE: A tool to apply air to the cylinder is
available through local jobbers or may be manu-
factured. In manufacturing this Tool a AC-46N
Spark Plug or its equivalent is recommended.
This will make the Tool universal for all
Chevrolet engines. Chisel the spark plug as
shown, then drive the porcelain out of the plug
by tapping the center electrode against a hard
block. Using a 3/8" pipe tap, cut threads in the
remaining portion of the spark ^>lug and assem-
ble as shown (fig. 3L).
4.
Using Tool J-5892 to compress the valve spring, re-
move the valve locks, valve cap, valve shield and
valve spring and damper (fig. 4L).
5.
Remove the valve stem oil seal.
6. To replace, set the valve spring and damper, valve
shield and valve cap in place. The close coiled end
of the spring is installed against the cylinder head.
Compress the spring with
Too^
J-5892 and install oil
seal in the lower groove of the stem, making sure the
seal'is flat and not twisted.
NOTE: A light coat of oil on the seal will help
prevent twisting.
7.
Install the valve locks and release the compressor
tool, making sure the locks seat properly in the
upper groove of the valve stem.
NOTE: Grease may be used to hold the locks
in place while releasing the compressor tool.
8. Install spark plug, using a new gasket, and torque to
specifications.
9. Install and adjust valve mechanism as outlined.
CYLINDER HEAD ASSEMBLY
Removal
1.
Remove manifold assembly as. outlined.
2.
Remove valve mechanism as outlined.
3.
Drain cooling system (block).
4.
Remove fuel and vacuum line from retaining clip at
water outlet then disconnect wires from temperature
sending units.
5.
Disconnect upper radiator hose at water outlet hous-
ing and battery ground strap at cylinder head.
6. Remove coil (L6 engines only).
7.
Remove cylinder head bolts, cylinder head and gas-
ket. Place cylinder head on two blocks of wood to
prevent damage.
Installation
CAUTION: The gasket surfaces on both the
head and the block must be clean of any foreign
matter and free of nicks or heavy scratches.
Cylinder bolt threads in the block and threads
on the cylinder head bolt must be cleaned. (Dirt
will affect bolt torque.) Do not use gasket sealer
on composition steel asbestos gasket.
Fig. 3L -
AIF
Adapter Tool
1.
Place the gasket in position over the dowel pins with
the bead up.
2.
Carefully guide cylinder head into place over dowel
pins and gasket.
3.
Coat threads of cylinder head bolts with sealing com-
pound and install finger tight.
4.
Tighten cylinder head bolts a little at a time in the
sequence shown on the torque sequence chart until
the specified torque is reached.
5.
Install coil (if removed).
6. Connect upper radiator hose and engine ground strap.
7.
Connect temperature sending unit wires and install
fuel and vacuum lines in clip at water outlet.
8. Fill cooling system.
•
9. Install manifold assembly as outlined.
10.
Install and adjust valve mechanism as outlined.
Fig.
4L
- Compressing Valve Spring
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-19
OIL SEAL (REAR MAIN)
Replacement
The rear main bearing oil seal can be replaced (both
halves) without removal of the crankshaft.
NOTE:
Always replace the upper and lower
seal as a unit. Install with the lip facing toward
the front of the engine.
1.
With the oil pan removed, remove the rear main
bearing cap.
2.
Remove oil seal from the groove by lifting the end
tab (fig. 7L) then clean seal groove.
3.
Lubricate the lip and O.D. of a new seal with engine
oil. Keep oil off the parting line surface. Insert
seal in cap and roll it into place with finger and
thumb,
using light pressure so beads on seal O.D.
are not cut by seal groove at cap parting line. Be
sure tabs on seal are properly located in cross
grooves.
4.
To remove the upper half of the seal, use a small
hammer to tap a brass pin punch on one end of seal
until it protrudes far enough to be removed with
pliers (fig. 8L).
NOTE:
Always clean crankshaft surface re-
moving all foreign deposits before installing a
new seal. Also clean seal groove.
5. Lubricate the lip and O.D. of a new seal with engine
oil. Keep oil off the parting line surface. Gradually
push with a hammer handle, while turning crank-
shaft, until seal is rolled into place. (Similar to in-
stalling a main bearing.) Be careful that seal bead
on O.D. is not cut. Compress seal towards crank-
shaft as much as possible.
6. Install the rear main bearing cap (with new seal) and
torque to specifications. Be sure cross seal tabs
are in place and properly seated.
CRANKSHAFT PULLEY AND HUB
(Chevy II with L4 Engine)
Removal
1.
Drain radiator and disconnect upper and lower radi-
ator hoses at radiator.
2.
Remove radiator core as outlined in Section 13.
3.
Remove fan belt. Remove crankshaft pulley from
pulley hub.
4.
Install puller Tool J-6978 to pulley hub with two
3/8"
x 2" and one 5/16" x 2" bolts and remove hub
then remove puller tool.
Installation
1.
Coat oil seal contact area on hub with engine oil
position hub over crankshaft and key and start hub
into position with a mallet. Using Tool J-5590 drive
onto crankshaft until it bottoms against crankshaft
gear.
NOTE:
Crankshaft extends slightly through hub
and a tool is necessary to drive hub completely
into bottomed position.
2.
Install pulley onto hub.
NOTE:
There are two 3/8" holes and one
5/16" hole that must be matched on hub in order
Fig.
9L - Removing Torsional Damper
to properly position timing mark.
3.
Install fan belt and adjust using strand tension gauge.
4.
Install radiator as outlined in Section 13.
TORSIONAL DAMPER
Removal
1.
Remove radiator core, as outlined in Section 13.
2.
Remove fan belt and (if so equipped) accessory drive
pulley and belt.
3.
Install Tool J-6978 to damper and turn puller screw
to remove damper (fig. 9L). Remove tool.
Installation
1.
Coat front cover oil seal contact area of damper with
engine oil.
CAUTION: It is necessary to use installer
Tool J-22197 to prevent the inertia weight sec-
Fig.
10L - Installing Torsional Damper
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-29
an extent that the return spring can no longer push
the plunger back up to working position. Probable
causes are:
a. Excessive varnish or carbon deposit causing ab-
normal stickiness.
b.
(Sailing or "pick-up" between plunger and bore of
lifter body, usually caused by an abrasive piece of
dirt or metal wedging between plunger and lifter
body.
2.
Moderate Rapping Noise--Probable causes are:
a. Excessively high leakdown rate.
b.
Leaky check valve seat.
c. Improper adjustment.
3.
General Noise Throughout the Valve Train-rThis
will, in almost all cases, be a definite indication of
insufficient oil supply, or improper adjustment.
4.
Intermittent Clicking—Probable causes are:
a. A microscopic piece of dirt momentarily caught
between ball seat and check valve ball.
b.
In rare cases, the ball itself may be out-of-round
or have a flat spot.
c. Improper adjustment.
In most cases where noise exists in one or more lifters
all lifter units should be removed, disassembled, cleaned
in a solvent, reassembled, and reinstalled in the engine.
If dirt, corrosion, carbon, etc. is shown to exist in one
unit, it more than likely exists in all the units, thus it
would only be a matter of time before all lifters caused
trouble.
Removal
1.
Remove intake manifold as outlined.
2.
Remove valve mechanism as outlined.
3.
Remove valve lifters.
NOTE: Place valve lifters in a rack so they
may be reinstalled in the same location.
Installation
1.
Install valve lifters.
NOTE: Whenever new valve lifters are being
installed coat foot of valve lifters with Molykote
or its equivalent.
2.
Install intake manifold as outlined.
3.
Install and adjust valve mechanism as outlined.
VALVE STEM OIL SEAL AND/OR VALVE SPRING
Replacement
1.
Remove rocker arm cover(s) as outlined.
2.
Remove spark plug, rocker arm and push rod on the
cylinders to be serviced.
3.
Apply compressed air to the spark plug hole to hold
tl*e valves in place.
NOTE: A tool to apply air to the cylinder is
available through local jobbers or may be manu-
factured. In manufacturing this Tool a AC-46N
Spark Plug or its equivalent is recommended.
This will make the Tool universal for all
Chevrolet engines. Chisel the spark plug as
shown, then drive the porcelain out of the plug
by tapping the center electrode against a hard
block. Using a 3/8" pipe tap, cut threads in the
remaining portion of the spark plug and assem-
ble as shown (fig. 6V).
Fig.
6V - Air Adapter Tool
4.
Using Tool J-5892, to compress the valve spring, re-
move the valve locks, valve cap, and valve spring and
damper (fig. 7V).
5.
Remove valve stem oil seal.
6. Remove as follows:
283, 327 and 350 eu. in.
Engines
a. To replace, set the valve spring and damper,
valve shield and valve cap in place. The close
coiled end of the spring is installed against the
cylinder head.
b.
Compress the spring with Tool J-5892 and install
oil seal in the lower groove of the stem, making
sure the seal is flat and not twisted.
NOTE: A light coat of oil on the seal will help
prevent twisting.
Fig.
7V - Compressing Valve Spring
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-32
Fig.
1GV - Removing Oil Seal (Lower Half)
bearing cap, aligning slot on top end of extension
shaft with drive tang on lower end of distributor
drive shaft.
2.
Install pump to rear bearing cap bolt and torque to
specifications.
NOTE:
Installed position of oil pump, screen
is with bottom edge parallel to oil pan rails.
3.
Install oil pan as outlined.
OIL SEAL (REAR MAIN)
Replacement
The rear main bearing oil seal can be replaced (both
halves) without removal of the crankshaft.
Fig.
12V - Removing Torstonal Damper
NOTE:
Always replace the upper and lower
seal as a unit.. Install with the lip facing toward
the front of the engine.
With the oil pan and oil pump removed, remove the
rear main bearing cap.
Remove oil seal from the groove by prying from the
bottom with a small screw driver (fig. 10V).
Lubricate the lip of a new seal with engine oil. Keep
oil off the parting line surface as this is treated with
glue. Insert seal in cap and roll it into place with
finger and thumb, using light pressure so seal tangs
at parting line do not cut bead on back of seal.
To remove the upper half of the seal, use a small
hammer to tap a brass pin punch on one end of seal
until it protrudes far enough to be removed with
pliers (fig. 11V).
NOTE:
Always wipe crankshaft surface clean
before installing a new seal.
1.
2.
3.
5.
Fig.
1IV - Removing Oil Seal (Upper Half)
Lubricate the lip of a new seal with engine oil. Keep
oil off the parting line surface as this is treated with
glue. Gradually push with a. hammer handle, while
turning crankshaft, until seal is rolled into place.
(Similar to installing a main bearing.) Be careful
that seal tangs at parting line do not cut bead on back
of seal.
6. Install the rear main bearing cap (with new seal) and
torque to specifications.
TORSIONAL DAMPER
Removal
1.
Remove fan belt, fan and pulley as outlined in Sec-
tion 6K.
2.
Remove the radiator and shroud as outlined in Sec-
tion 13.
NOTE:
If additional operations such as cam-
shaft removal are not being performed, the radi-
ator will not have to be removed
.on
Chevrolets
and Corvettes equipped with 396 and 427 cu. in.
engines.
. 3. On Corvettes equipped with 427 cu. in. engines, re-
move engine front mount through-bolts and raise
front of engine enough for torsional damper to clear
frame crossmember.
CHEVROLET CHASSIS SERVICE MANUAL