
5.
6.
7.
8.
2.
Install all fender mounting screws, replacing original
shimming. Refer to removal procedure for screw
location.
3.
Install hydraulic lines at main cylinder and right
hand skirt. Install fuel line at right hand skirt.
4.
Install steering gear as outlined in Section 9. Do
not fail to perform adjustment procedure listed under
Mast Jacket - Installation.
CAMARO
INDEX
Page
General Description 20
Maintenance and Adjustments 20
Hood / . 20
Hinge 20
Bumpers ' . . . 20
Catch Assembly 21
Lock . 21
Fenders 21
Sheet Metal 22
CHASSIS SHEET METAL 11-19
Install pitman arm as outlined in Section 9 under
Maintenance and Adjustments - Steering Gear Ad-
justments.
Remove jack stands and jack.
Bleed brakes as outlined in Section 5.
Perform body alignment as outlined in Fisher Body
Service Manual.
Page
Component Part Replacement . 22
Battery Tray 22
Radiator Support 22
Fender and Skirt Assembly 22
Hood Assembly . 22
Lock and Catch Assembly 22
Trim and Insulation . . . 24
Cowl Vent Grille . . 24
Fig.
32 - Front End Sheet Metal - Camaro
1.
Fender
2.
Hood Hinge
3. Hood
4.
Cowl Vent Grille
5. Trim
6. Molding
7. Fender Extension
8. Bumper Bracket
9. Valance Pane!
10.
Header Panel
11.
Radiator Support
12.
Radiator
13.
14.
15.
Shroud
Hood Lock
Radiator Cap
16.
17.
18.
Bracket (V-8
Hood Catch
Brace
Engine
Only)
19.
20.
21.
Skirt
Seal
Battery
Tray
CHEVROLET CHASSIS SERVICE MANUAL

CHASSIS SHEET METAL 11-20
GENERAL DESCRIPTION
The Camaro sheet metal components are much the
same as other Chevrolet passenger models as shown in
Figure 32. The front end design is such that servicing
of the fenders and skirts is most efficiently performed
by removing the fender and skirt as an assembly. Refer
to Section 14 for bumper service procedures, Section 13
for radiator and grille, and Section 1A for air condition-
ing components.
MAINTENANCE AND ADJUSTMENTS
HOOD ADJUSTMENT
The Camaro hood is adjusted in the conventional man-
ner, by adjustment of the hood bumpers and hinges. The
two hood bumpers are located on each side at the top of
the radiator support. Do not attempt hood latch adjust-
ments until the hinges and bumpers are correctly ad-
justed. Latch adjustments are made so that effort re-
quired to open and close the hood is reasonable, and
hood alignment obtained by hinge and bumper adjust-
ment is maintained when the hood is closed. Note that
the hood latch is not designed to correct basic hood mis-
alignment.
HOOD HINGE (Fig. 33)
NOTE: The body mounted portion of the hood
hinges are slotted to provide up and down move-
ment. The hood mounted end is slotted to pro-
vide forward and rearward movement.
1.
Scribe a. line around the entire. hinge plate to be
repositioned.
2.
Loosen the appropriate screws and shift the position
of the hood into correct alignment using the scribe
marks to check amount of movement. Check align-
ment by tightening screws and closing the hood.
HOOD BUMPERS
Adjust hood bumpers so that hood top surface is flush
with fender and header panel top surfaces. See Figure
34 for correct sheet metal adjustment dimensions.
HOOD CATCH AND LOCK (Fig. 35)
Adjust hood lock bolt so that top surface of hood is
flush with top surface'of header panel. The distance that
the lock bolt protrudes out of the lock plate should be
adjusted so that the hood bumpers are slightly com-
pressed by the fully latched hood, and effort required
to release the hood catch is reasonable. Close the hood
and insure catch engages securely.
FENDERS
Fenders are adjustable with shims at the cowl and
rocker panel. To add or remove shims, loosen bolts
Fig. 33 - Hood Hinge - Camaro
at shim locations (fig. 36) and carefully apply force with
pry bar to provide clearance for shim removal or in-
stallation.
SHEET METAL
For proper operation of doors and hood, and for pre-
sentable appearance, adjust front sheet metal to the di-
mensions shown in Figure 34.
COMPONENT PART REPLACEMENT
NOTE: When replacing sheet metal compo-
nents on Camaro, note position and attachment
of all seals and dust shielding and replace if
necessary.
BATTERY TRAY
Removal
1.
Disconnect battery cables and remove battery from
vehicle.
2.
Remove screws securing battery tray to fender skirt
and radiator support.
3.
Remove battery tray from vehicle.
Installation
Install battery tray following removal procedure in
reverse order.
RADIATOR SUPPORT
Removal
1.
Raise hood, disconnect battery cables, and remove
battery.
2.
Remove front bumper (Section 14).
3.
Remove grille and related components (Section 13).
4.
Disconnect horns, horn relay, voltage regulator,
CHEVROLET CHASSIS SERVICE MANUAL

CHASSIS SHEET METAL 11-21
FENDER TO W/SHIELD
MOLDING .06 ± .06
GRILLE & FENDER .06 TO—•
.18 GAP
.06 TO .18 GAP
BETWEEN HOOD &
GRILLE & FLUSH =t .06
GRILLE TO W/SHIELD —
MLDG.
FLUSH +.06
-.00^1
GRILLE & FENDER
FLUSH ± .06
FENDER FLUSH
TO .06 ABOVE DOOR
FENDER FLUSH TO .060
06 TO .18 GAP
OUTBOARD OF NORMAL
DOOR AT FENDER,
CENTER PEAK UNE.
HOOD & FENDER
FLUSH ± .06
TO FENDER AT
CORNER FLUSH TO + .06
NORMAL DOOR SURFACE
TO BE MEASURED 2" REAR-
WARD OF DOOR EDGE
TO FENDER EDGE.
FENDER
TO DOOR
.18 it .04
HEADER TO FENDER
FLUSH ± .06
FENDER TO
ROCKER .09±.06
—HOOD TO BE FLUSH
TO 4- .06 TO HEADER
TYPICAL ON
SURFACE FLUSH
CONDITION DESIRED
VIEW A
TYPICAL SECTION
REAR BUMPER
Fig.
34 - Sheet Metal Adiustments - Comoro
CHEVROLET CHASSIS SERVICE

CHASSIS SHEET METAL 11-22
wiring harness, and washer bottle from radiator
support.
5.
Remove screw connecting battery tray to radiator
support.
6. Remove shroud from vehicle if so equipped.
7.
Remove shroud and radiator (Section 13).
8. Remove screws securing support to frame, skirts,
and fenders.
9. Remove radiator support from vehicle.
Installation
Install radiator support following the removal pro-
cedure in reverse order. Refer to torque specifications
in rear of manual for correct torque values for radiator
supportj grille, and bumper.
FENDER AND SKIRT ASSEMBLY
Removal
1.
Remove front bumper (Section 14).
2.
Remove hood and hood.hinges (two men).
3.
Remove bolts securing brace to skirt and dash panel
and remove brace (fig. 32).
4.
Disconnect any components attached to fender and
skirt such as cruise control, hoses, electrical har-
ness etc.
5.
Remove screws securing radiator support to fender
and skirt.
6. Remove headlamp bezel and headlamp.
7.
Remove screws securing fender and skirt assembly
to header panel, headlamp housing and valance panel.
Remove screw securing fender extension to valance
panel.
8. Remove screws securing fender and skirt assembly
to vehicle and remove fender and skirt assembly.
9. If necessary, remove screws attaching fender ex-
tension and bumper bracket to fender and remove
extension and bracket. Replace fender trim if nec-
essary.
Installation
Install fender anci skirt assembly following the removal
procedure in reverse order. Refer to torque specifi-
cations in rear of manual for correct torque values.
HOOD ASSEMBLY
Procedures for hood removal and installation for
Camaro are the same as for Chevrolet and Chevelle.
Refer to Chevrolet and Chevelle hood removal and in-
stallation procedures, Figure 35 for Camaro hood catch,
support, and lock plate, and Figure 37 for Camaro hood
and insulator.
HOOD CATCH AND LOCK (Fig. 35)
Removal
1.
Remove catch plate assembly by removing screws
retaining catch to header panel, center support, and
radiator support.
NOTE: Before removing hood lock plate from
hood, locate position on hood by scribing around
base of lock plate.
2.
Remove lock plate by removing screws retaining lock
plate to hood and remove lock plate.
Fig.
35 - Hood Catch, Support, and Lock Plate - Camaro
Installation
Install lock and catch plate following the removal pro-
cedure in reverse order. Refer to torque specifications
in rear of manual for correct torque values. Adjust lock
and catch plate as outlined under adjustment procedure
in this section.
HOOD TRIM AND INSULATION (Fig. 37}
. Figure 37 shows the installation details of the Camaro
hood ornament and insulation pad. The insulation and
ornament retainers and nuts are accessible from under
the raised hood.
COWL VENT GRILLE
.Procedures'for Camaro cowl vent grille replacement
are the same as for Chevrolet and Chevelle. Refer to
Chevrolet and Chevelle cowl vent grille replacement.
CHEVROLET CHASSIS SERVICE MANUAL

CHASSIS SHEET METAL 11-23
SHIM
VIEW A
SHIM
VIEW B
Fig.
36 - Fender to Cowl and Rocker Panel Shimming - Camaro
CHEVROLET CHASSIS SERVICE MANUAL

CHASSIS SHEET METAL 11-24
Fig. 37 - Camaro Hood, Insulator, and Ornament
CHEVROLET CHASSIS SERVICE MANUAL

CHASSIS SHEET METAL 11-25
SPECIAL TOOLS
The only special tool required for 1967 chassis sheet
metal servicing is the hood spring removal and instal-
lation ToolJ-9559. See Figure 38.
Fig.
38 - Special Tools - All Models
Hood Spring Tool J-9559
CHEVROLET CHASSIS SERVICE MANUAL

SECTION 12
ELECTRICAL-BODY AND CHASSIS
CONTENTS
OF
THIS
SECTION
Page
Page
System 12-1
Instruments and Gauges 12-21
Directional Signal 12r40
Windshield Wipers and Washers 12-44
Wiring Diagrams 12-56
Special Tools 12-60
LIGHTING SYSTEM
INDEX
Page
General Description
!2-i
Maintenance and Adjustments
•.................. 12-2
Headlamp Adjustment......................
12-3
Headlamp Panel Travel Adjustment.
12-5
Service Operations.
. . .. 12-5
Front Lighting
12-5
Headlamp
. 12_5
Parking Lamp
12-5
Fender Lamp
. 12_^
Headlamp Panel
12-8
Headlamp Panel Motor
^2-9
Rear Lighting
l2-10
Tail, Stop and Directional Lamps
12-10
Page
Backing Lamps
12-14
License Plate Lamp
12-14
Automatic Transmission Quadrant Lamp
12-14
Seat Separator Console Lamps
. 12-15
Lighting Switch
. . 12-15
Wiper Switch.
12-15
Stoplight Switch
12-15
Dimmer Switch
12-15
Backing Lamp Switches
12-15
Neutral Safety Switches
12-17
Parking Brake Alarm Switch
................. 12-19
Instrument Panel Compartment Lamp/Switch
12-19
Cirgarette Lighter
12-19
GENERAL DESCRIPTION
.
The lighting system includes: the main lighting switch,
stop light, dimmer, and backing lamp switches, head-
lamps, parking lamps, stop, tail and directional lamps,
instrument illumination and indicator lamps, and the
necessary wiring to complete the various circuits. A
fuse panel provides convenient power take offs and fuse
clips for the appropriate circuits (fig. 1).
Chevrolet and Chevelle headlamp installation is all
new in that the headlamps are located in the radiator
support with adjusting screws and springs. Eliminating
the need for having separate headlamp housings. Chev-
rolet and Chevelle headlamp retainers and springs are
interchangeable.
Chevy n headlamp housings are new because of revised
front end styling and Corvette front end lighting is basi-
cally carryover.
Front fender lamps have been added as an option for
Chevrolet models and as standard equipment on Caprice
series.
Camaro models use single headlamps and the Rally
Sport model headlamps are covered by a retractable
section of the grille when lamps are not used. The sec-
tion of the grille covering the headlamps folds back when
lights are required; the headlamps are stationary. The
covering is retracted by a small electric motor mounted
to the headlamp housing. The headlamps are automat-
ically uncovered when the headlight switch is pulled "ON"
for illumination. If at any time the electrical circuit
becomes inoperative, the lamps can be uncovered manu-
ally. The ignition switch must be
"ON"
in order to close
the headlamp doors.
Parking lamp for Chevelle and Chevrolet models are
new due to revised front end sheet metal and bumper
styling. Parking lamps are located in the bumper on
Chevrolet, Chevelle and Chevy n models
Camaro parking lamps are located in the radiator
grille except for the Rally Sport models on which the
parking lamps are in the valance panel. For styling
reasons, the lens is white and an amber glass bulb is
used. All Camaro parking lamps require a separate
ground wire to assure a good ground contact because of
the plastic grille and painted contact surfaces.
The Chevrolet tail, stop, and directional lamps are in
one housing with a three section lens design on Impala
and Caprice sedans. The center lens for Impala series
is the back-up lamp. The center lens on the Caprice is
a tail lamp with the back-up lamps being located in the
rear bumper. Chevrolet station wagons have three indi-
vidual housings with three lenses, the center lamp being
the back-up. Biscayne and Bel-Air sedans have a single
housing and lens for tail, stop, and directional lamp with
a similarly constructed back-up lamp inboard and adja-
cent to it.
Chevelle tail, stop, and directional lamps are a single
lens design that follows through with the rear fender
styling. The back-up lamp is located in r.ear bumper.
Camaro models except Rally Sport have tail lamps
with integral back-up lamps mounted inboard of the rear
fenders between the trunk opening and bumper. The
Rally Sport model has dual tail lamps in the rear housing
and valance mounted back-up lamps.
Corvette, Chevy n, and Corvair tail and directional
signal lights are carryover. The Corvette has new back-
up lamps center mounted above the license plate opening.
CHEVROLET CHASSIS SERVICE