ENGINE-ELECTRICAL 6Y-18
IGNITION SYSTEMS
INDEX
Page
General Description . 6Y-18
Maintenance and Adjustments 6Y-19
Breaker Point System 6Y-19
Breakerless System . . 6Y-X9
Ignition Coil Check 6Y-19
Spark Plugs 6Y-19
Service Operations , 6Y-19
Distributor Contact Points . 6Y-19
Cleaning 6Y-19
Replacement 6Y-20
Setting Dwell Angle 6Y-21
Distributor Condenser 6Y-22
Performance Diagnosis. 6Y-22
Replacement . . 6Y-23
Distributor
Breaker Point Type 6Y-23
Removal. . 6Y-23
Disassembly • 6Y-23
Page
Cleaning and Inspection .....'.., 6Y-25
Assembly . 6Y-25
Installation 6Y-26
Breakerless i 6Y-27
Removal . 6Y-27
Disassembly and Assembly 6Y-27
Installation 6Y-27
Off-Engine Test. . 6Y-27
Coil Replacement 6Y-27
Pulse Amplifier. 6Y-28
Disassembly .6Y-4S8
Component Checks
!
6Y-28
Assembly 6Y-29
Ignition Switch Replacement 6Y-29
Spark Plugs 6Y-30
Cleaning and Regapping I ....... 6Y-30
Installation . 6Y-31
GENERAL DESCRIPTION
There are two ignition systems available on 1967
vehicles. The breaker point type which is continued as
the regular production system and the optional (Corvette
only) transistor controlled breakerless ignition system
(magnetic pulse type). The transistor ignition system
features a specially designed distributor, control unit
(ignition pulse amplifier), and a special coil. Two resist-
ance wires are also used in the circuit; one as a ballast
between the coil negative terminal and ground, while the
other resistance wire provides a voltage drop for the
engine run circuit and is by-passed at cranking. The
other units in the system (the ignition switch, spark
plugs,
and battery) are of standard design. The dis-
tributor and control unit (ignition pulse amplifier) are
shown in Figures li and 2i.
CAP-
VACUUM
PICK-UP
COIL LEADS
PICK-UP COIL
CONNECTOR BODY
Although the external appearance of the distributor
resembles a standard distributor, the internal construc-
tion is quite different. As shown in the exploded view
(fig. 16i) an iron timer core replaces the conventional
breaker cam. The timer core has the same number of
equally-spaced projections, or vanes as engine cylinders.
The timer core rotates inside a magnetic pickup as-
sembly, which replaces the conventional breaker plate,
contact point set, and condenser assembly. The magnetic
pickup assembly consists of a ceramic permanent mag-
net, a pole piece, and a pickup coil. The pole piece
is.
a
steel plate having equally spaced internal teeth, one tooth
for each cylinder of the engine.
The magnetic pickup assembly is mounted over the
main bearing of the distributor housing, and is made to
rotate by the vacuum control unit, thus providing vacuum
advance. The timer core is made to rotate about the shaft
by conventional advance weights, thus providing centrifu-
gal advance.
Fig.
li—
Magnetic Pulse Distributor
Fig.
2i-lgnition Pulse Amplifier Unit
CHEVROLET CHASSIS SERVICE MANUAL
MAINTENANCE AND ADJUSTMENTS
ENGINE-ELECTRICAL 6Y-19
PERIODIC MAINTENANCE
BREAKER POINT SYSTEM
The distributor breaker points and spark plugs are the
only ignition system components that require periodic
service. The remainder of the ignition system requires
only periodic inspection to check operation of the units,
tightness of the electrical connections, and condition of
the wiring. When checking the coil, test with a reputable
tester.
Breaker type distributors are equipped with cam lubri-
cator and should have the wick replaced at the same time
contact point set is replaced. It is not necessary to
lubricate the breaker cam when using a cam lubricator.
Do not attempt to lubricate the wick - Replace when
necessary. When installing a new wick, adjust its posi-
tion so the end of the wick just touches the lobe of the
breaker cam.
Distributor shaft lubrication is accomplished by a
reservoir of lube around the mainshaft in the distributor
body.
BREAKERLESS SYSTEM
Since there are no moving parts in the ignition pulse
amplifier unit mounted forward of the radiator bulkhead,
and the distributor shaft and bushings have permanent
type lubrication, no periodic maintenance is therefore
required for the breakerless ignition system. The dis-
tributor lower bushing is lubricated by engine oil through
a splash hole in the distributor housing, and a housing
cavity next to the upper bushing contains a supply of
lubricant which will last between overhaul periods. At
time of overhaul, the upper bushing may be lubricated
by removing the plastic seal and then adding SAE 20 oil
to the packing in the cavity. A new plastic seal will be
required since the old one will be damaged during
removal.
Tachometer readings for test purposes can be made on
the primary circuit of the breakerless ignition system in
the same manner as on the conventional ignition system,
however before attempting to connect a test tachometer
into the primary circuit check with your instrument
supplier to insure that satisfactory readings can be
obtained and the breakerless system will not be damaged
by the tachometer that is to be used,
IGNITION COIL CHECK (BREAKERLESS)
The ignition coil primary can be checked for an open
PULSE
AMPLIFIER
IGN. SWITCH WIRE
"("IGN" TERMINAL)
-E3 IJU
12
WHITE-
-20 BLACKf' • 12 WHITE-
Fig.
3i—
Breakerless Ignition System
condition by connecting an ohmmeter across the two
primary terminals with the battery disconnected. Pri-
mary resistance at 75
°F.
should be between .35 and .55
ohm. An infinite reading indicates the primary is open.
For the engine to run but miss at times, the primary
open may be of the intermittent type.
The coil secondary can be checked for an open by con-
necting an ohmmeter from the high tension center tower
to either primary terminal. To obtain a reliable reading,
a scale on the ohmmeter having the 20,000 ohm value
within, or nearly within, the middle third of the scale
should be used. Secondary resistance at 75°F. should be
between
8,000
and 12,500 ohms. If the reading is infinite,
the coil secondary winding is open.
A number of different types of coil testers are avail-
able from various test equipment manufacturers. When
using these testers, follow the procedure recommended
by the tester manufacturer.
tester will properly
NOTE:
Make sure the
check this special coil.
SPARK PLUGS
Should be removed, inspected cleaned and regapped at
tune-up. Defective plugs should be replaced, see Servic-
ing of Units Off the Vehicle.
SERVICE OPERATIONS
DISTRIBUTOR CONTACT POINTS
CLEANING
Dirty contact points should be dressed with a few
strokes of a clean, fine-cut contact file. The file should
not be used for other metals and should not be allowed to
become greasy or dirty. Never use emery cloth to clean
contact points. Contact surfaces, after considerable use,
may not appear bright and smooth, but this is not neces-
sarily an indication that they are not functioning satis-
factorily. Do not attempt to remove all roughness nor
dress the point surfaces down smooth; merely remove
scale or dirt.
Badly burned or pitted contact points should be re-
placed and the cause of trouble determined so it can be
eliminated. High resistance or loose connections in the
condenser circuit, oil or foreign materials on the contact
surfaces, improper point adjustment or high voltages may
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE-ELECTRICAL 6Y-20
cause oxidized contact points. Check for these conditions
where burned contacts are experienced. An
out-of-
balance condition in the ignition system, often the result
of too much or too little condenser capacity, is indicated
where point pitting is encountered.
REPLACEMENT
Four and Six Cylinder Engine Distributor
1.
Release distributor cap hold-down screws, remove
cap and place it out of work area.
2.
Remove rotor.
3.
Pull primary and condenser lead wires from contact
point quick disconnect terminal (fig. 4i).
4.
Remove contact set attaching screw, lift contact point
set from breaker plate.
5.
Clean breaker plate of oil smudge and dirt.
6. Place new contact point assembly in position on
breaker plate, install attaching screw.
CAUTION: Carefully wipe protective film from
point set prior to installation.
NOTE: Pilot on contact set must engage match-
ing hole in breaker plate.
7.
Connect primary and condenser lead wires to quick
disconnect terminal on contact point set. .
8. Check and adjust points for proper alignment and
breaker arm spring tension (fig. 5i). Use an aligning
tool to bend stationary contact support if points need
alignment.
NOTE: The contact point pressure must fall
within specified limits. Weak tension will cause
CONTACT SET
ATTACHING
SCREW
QUICK
DISCONNECT
TERMINAL
BREAKER PLATE
ATTACHING SCREWS
chatter, resulting in arcing and burning of-the
points and an ignition miss at high speed, while
excessive tension will cause undue wear of the
contact points, cam and rubbing block. Breaker
arm spring tension should be 19-23 ounces. The
contact point pressure should be checked with a
spring gauge. The scale should be hooked to the
breaker lever and the pull exerted at 90 degrees
to the breaker lever as shown in Figure 5i. The
reading should be taken just as the points sepa-
rate.
The pressure can be adjusted by bending
the breaker lever spring. If the pressure is ex-
cessive, it can be decreased by pinching the
spring carefully. To increase pressure,, the
lever must be' removed from the distributor so
the spring can be bent away from the lever.
Avoid excessive spring distortion.
9. Set point opening (.019" for new points).
10.
Reinstall rotor, position and lock distributor cap to
housing.
11.
$tart engine and test dwell and ignition timing.
Eight Cylinder Engine Distributor
1.
The contact point set is replaced as one complete
assembly and only dwell angle requires adjustment
after replacement. Breaker lever spring tension and
point alignment are factory set.
2.
Remove the distributor cap by placing a screw driver
in the slot head of the latch, press down and turn 1/4
turn in either direction.
3.
Remove the two attaching screws which hold the base
of the contact set assembly in place.
4.
Remove the primary and condenser leads from their
nylon insulated connection (fig. 6i) in contact set.
5.
Reverse Steps 2, 3 and 4 to install new contact set.
CAUTION:. Install the primary and condenser
leads as shown in Figure 6i. Improper installa-
tion will cause lead interference between the
cap,
weight base and breaker advance plate.
6. If car has 20,000 to 25^000 miles (or sooner if
desired) the cam lubricator wick (fig. 7i) should be
changed. Using long nosed pliers squeeze assembly
together at base and lift out. Remove all old lubri-
cant from cam surface. Replace in same manner.
Fig.
4i—Breaker Plate and Attaching Parts
Fig. 5i—-Checking Breaker Arm Spring Tension
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE-ELECTRICAL
6Y-21
Fig.
6i—Distributor Lead Arrangements
NOTE:
End of cam
lubricant wick should
be
adjusted
to
just touch
cam
lobes. Over lubrica-
tion
of cam
resulting
in
grease
on
contact points
can-
be
caused
by cam
lubrication wick bearing
too hard against
cam
surface.
A
correctly
ad-
justed
cam
lubricator wick will provide adequate
lubrication
for cam. Do not
apply additional
grease
to cam
surface.
7.
Start engine
and
check point dwell
and
ignition
timing.
ACTUAL
POINT OPENING
.021
.016
FEELER GAUGE
LOCATOR ___JH^H
(ROUND)
V~^3H|
CENTRIFUGAL
\
jdft
ADVANCE
-~-»JBlMBl
MECHANISM
«H
CAM g^k. / X
LUBRICATOR
V^^^
REPLACEMENT
^£9
^-ADJUST
SQUARELY
AND
JUST
TOUCHING
LOBE
OF
CAM
.ROTOR
I^^I^BL
LOCATOR
(PBV 7
(SQUARE)
SBSSF
/
WWjga^/
^/
LUBRICATOR
H^f
CAUTION!
S5y
NEVER
OIL
•-^
CAM
LUBRICATOR-
REPLACE
WICK
WHEN
NECESSARY
Fig.
8i—Inaccurate Gauging
of
Rough Points
SETTING DWELL ANGLE
Four
and Six
Cylinder Engine Distributors
The point opening
of new
points
can be
checked with
a
feeler gauge,
but the use of a
feeler gauge
on
rough
or
uncleaned used points
is not
recommended since accurate
mechanical gauging cannot
be
done
on
such points (fig. 8i).
Contact points must
be set to the
proper opening.
Points
set too
close
may
tend
to
burn and
pit
rapidly.
Points with excessive separation tend
to
cause
a
weak
spark
at
high speed. Proper point setting
for all
models
are:
.019"
for new
points
.016"
for
used points
New points must
be set to the
larger opening
as the
rubbing block will wear down slightly while seating
to the
cam. Contact points should
be
cleaned before adjusting
if
they have been
in
service.
LATERAL
MISALIGNMENT
PROPER
LATERAL
ALIGNMENT
pCORRECT
LATERAL MISALIGNMENT
BY
M
BENDING FIXED CONTACT SUPPORT
[NEVER
BEND BREAKER LEVER
Fig.
7i—Top View
of
Distributor
Fig.
9i—Alignment
of
Points
CHEVROLET
CHASSIS SERVICE /MANUAL
ENGINE-ELECTRICAL 6Y-23
condenser leak or to a defective connection. This
will cause burned points and ignition failure upon
initial starts and at high speeds.
4.
Capacity - Capacity is determined by the area of
the metallic elements and the insulating and im-
pregnating materials.
For a complete check of the condenser, use a tester
which will check for all of the above conditions. Follow
the instructions given by the manufacturer of the
test equipment. Condenser capacity should be
.18-:
23
microfarads.
REPLACEMENT
Four and Six Cylinder Engine Distributor (Fig. 4i)
1.
Release distributor cap hold-down screws, remove
cap and place it out of the work area.
2.
Remove rotor.
3.
Disconnect condenser lead wire from contact point
quick-disconnect terminal.
4.
Remove condenser attaching screw, lift.condenser
from breaker plate and wipe breaker plate clean.
5. Install new condenser using reverse of procedure
outlined above.
Eight Cylinder Engine Distributor
1.
Remove distributor cap.
2.
Loosen condenser lead attaching screw (fig. 6i) and
lift out condenser lead clip.
3.
Remove screw holding condenser bracket to breaker
plate and slide condenser from bracket.
4.
To replace condenser reverse the above procedure.
NOTE:
Make sure that new condenser lead is
installed in proper position (fig. 6i).
DISTRIBUTOR
(BREAKER POINT TYPE)
REMOVAL
1.
On radio equipped Corvettes, remove ignition shield
from over distributor and coil. One bolt is accessible
from top of shield, the other two are at rear of
shield, facing firewall.
2.
Release the distributor cap hold-down screws, re-
move the cap and place it clear of the work area.
NOTE:
If necessary, remove secondary leads
from the distributor cap after first marking the
cap tower for the lead to No. 1 cylinder. This
will aid in the reinstallation of leads in the cap.
3.
Disconnect the distributor primary lead from the coil
terminal.
4.
Scribe a realignment mark on the distributor bowl
and engine in line with the rotor segment.
5. Disconnect vacuum line to distributor and tachometer
drive cable (Corvette). Remove the distributor hold-
down bolt and elamp and remove the distributor from
the engine. Note position of vacuum advance mecha-
nism relative to the engine.
CAUTION: Avoid rotating the engine with the
distributor removed as the ignition timing will
be upset.
Rg.
121-L-6 Distributor-Exploded View
1.
Breaker Plate Attaching
Screws
2.
Condenser Attaching
Screws
3. Condenser
4.
Breaker Plate Assembly
4a.
Cam Lubricator
5. Vacuum Control Assembly
6. Vacuum Control
Attaching Screws
7. Housing
8. Cap
9. Rotor
DISASSEMBLY
10.
Contact Point
Attaching Screw
11.
Contact Point Assembly
12.
Weight Cover
Attaching Screws
13.
Weight Cover
14.
Weight Springs
15.
Advance Weights
16. Cam Assembly
17.
Main Shaft Assembly
18.
Roll Pin
19.
Drive Gear
It is advisable to place the distributor in a distributor
testing machine or synchroscope prior to disassembly.
CHEVROLET CU
SERVICE MANUAL
ENGINE-ELECTRICAL 6Y-26
INSTALLATION-ENGINE NOT DISTURBED
(ALL MODELS)
1.
Turn the rotor about 1/8 turn in a clockwise direc-
tion past the mark previously placed on the distribu-
tor housing to locate rotor.
2.
Push the distributor down into position in the block
with the housing in a normal "installed" position
(fig. 15i).
NOTE: It may be necessary to move rotor
slightly to start gear into mesh with camshaft
gear, but rotor should line up with the mark
when distributor is down in place.
3.
Tighten the distributor clamp bolt snugly and con-
nect vacuum line. Connect primary wire to coil
terminal and install cap. Also install spark plug and
high tension wires if removed.
NOTE: It is important that the spark plug wires
be installed in their proper location in the
supports.
4.
Time ignition as previously described under Tune-
Up in Section 6.
INSTALLATION-ENGINE DISTURBED
(ALL MODELS)
1.
Locate No. 1 piston in firing position by either of two
methods described below,
a. Remove No. 1 spark plug and, with finger on plug
hole,
crank engine until compression is felt in the
No.
1 cylinder. Continue cranking until timing
mark on crankshaft pulley lines up with timing
tab attached to engine front cover.
b.
Remove rocker cover (left bank on V-8 engines)
and crank engine until No. 1 intake valve closes
and continue to crank slowly about 1/3 turn until
CENTRIFUGAL
jS ADVANCE
ROTATING
POLE PIECE
STATIONARY
POLE PIECE
MAGNETIC
PICKUP
ASSEMBLY
VACUUM
ADVANCE
DISTRIBUTOR
HOUSING
Fig.
151—Six Cylinder Engine Distributor
Fig.
16i—Magnetic Pulse Distributor Components
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE-ELECTRICAL 6Y-27
timing mark on pulley lines up with timing tab.
2.
Position distributor to opening in block in normal
installed attitude (fig. 15i), noting position of vacuum
control unit.
3.
Position rotor to point toward front of engine (with
distributor housing held in installed attitude), then
turn rotor counter-clockwise approximately 1/8 turn
more toward left cylinder bank and push distributor
down to engine camshaft. It may be necessary to ro-
tate rotor slightly until camshaft engagement is felt.
4.
While pressing firmly down on distributor housing,
kick starter over a few times to make sure oil pump
shaft is engaged. Install hold-down clamp and bolt
and snug up bolt.
5. Turn distributor body slightly until points just open
and tighten distributor clamp bolt.
6. Place distributor cap in position and check to see
that rotor lines up with terminal for No. 1 spark
plug.
7. Install cap, check all high tension wire connections
and connect spark plug wires if they have been re-
moved. It is important that the wires be installed in
their location in the supports.
NOTE:
The brackets are numbered to show the
correct installation. Wires must be installed as
indicated to prevent cross firing.
8. Connect vacuum line to distributor and distributor
primary wire to coil terminal.
9. Start engine and set timing as described under Turn-
Up in Section 6.
BREAKERLESS (MAGNETIC PULSE)
DISTRIBUTOR
REMOVAL (CORVETTE)
1.
If vehicle is equipped with radio, remove three bolts
securing ignition shield over distributor and coil.
One bolt is accessible from the top of shield, the
other two are at rear of shield, facing firewall.
2.
Disconnect tachometer drive cables from distributor
housing.
3.
Disconnect pickup coil leads at connector.
4.
Remove distributor cap.
5. Crank engine so rotor is in position to fire No. 1
cylinder and timing mark on harmonic balancer is
indexed with pointer.
6. Remove vacuum line from distributor.
7. Remove distributor clamping screw and hold-down
clamp.
8. Remove distributor and distributor-to-block gasket.
It will be noted that the rotor will rotate as the
distributor is pulled out of the block. Mark the re-
lationship of the rotor and the distributor housing
after removal so that the rotor can be set in the
same position when the distributor is being installed.
DISASSEMBLY (Fig. 16i)
NOTE:
If a distributor is being disassembled
for replacement of the stationary magnetic
pickup assembly only, it will be necessary to
perform only Steps 3, 4, 5, 7, 8, 9, and 12 of the
service procedure listed below.
1.
Remove screws securing rotor and remove rotor.
2.
Remove centrifugal weight springs and weights.
3.
Remove the tachometer drive gear from the distribu-
tor (Corvette only).
4.
Remove roll pin, then remove distributor drive gear
and washer.
CAUTION: To prevent
magnet, support drive gear
;e to the permanent
?n
driving out roll
pin.
5. Remove drive shaft assembly.
6. Remove centrifugal weight support and timer core
from drive shaft.
7. Remove connector from pickup coil leads.
8. Remove retaining ring which secures magnetic
core support plate to distributor shaft bushing in
housing.
9. As a unit, remove the entire magnetic pickup assem-
bly from the distributor housing.
10.
Remove brass washer and felt pad.
11.
Remove vacuum advance unit.
12.
To reassemble distributor, perform the above steps
in reverse order.
INSTALLATION (CORVETTE)
1.
Check to see that the engine is at firing position for
No.
1 cylinder (timing mark on harmonic balancer
indexed with pointer).
2.
Position a new distributor-to-block gasket on the
block.
3.
Before installing distributor, index rotor with hous-
ing as noted when distributor was removed. Install
distributor in block so that vacuum diaphragm faces
approximately 45° forward on the right side of the
engine and the rotor points toward contact in cap for
No.
1 cylinder.
4.
Replace distributor clamp leaving screw loose
enough to allow distributor to be turned for timing
adjustment.
5. Install spark plug wires in distributor cap. Place
wire for No. 1 cylinder in tower (marked on old cap
during disassembly) then install remaining wires
clockwise around the cap according to the firing
order (1-8-4-3-6-5-7-2).
6. Attach distributor to coil primary wires.
7. Replace distributor cap.
8. Adjust timing and then fully tighten distributor clamp
screw.
9. Attach vacuum line to distributor.
10.
Connect tachometer drive cables to distributor body.
11.
Replace ignition shields.
DISTRIBUTOR OFF-ENGINE TEST
The distributor's centrifugal and vacuum advance can
be checked in a distributor testing machine or synchro-
scope specially adapted or designed to accommodate this
type distributor. However, since this involves removing
the distributor from the engine, this test may be post-
poned until other system checks have been made. A dwell
reading cannot be obtained on this distributor and it is not
likely that the centrifugal or vacuum advance will be a
cause of trouble.
COIL REPLACEMENT
1.
Disconnect ignition switch and distributor leads from
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE-ELECTRICAL 6Y-28
terminals on eoil. On Corvettes equipped with radio,
remove bolts securing ignition shield over distribu-
tor and coil.
2.
Pull high tension wire from center terminal of coil.
3.
Remove the two coil support mounting bolts or loosen
friction clamp screw and remove coil.
4.
Place new coil in position and install attaching bolts
or tighten clamp screw.
5.
Place high tension lead securely in center terminal
of coil and connect ignition switch and distributor
primary leads to terminals on coil. Replace ignition
shield on Corvettes.
6. Start engine and test coil operation.
IGNITION PULSE AMPLIFIER
DISASSEMBLY
To check the amplifier for defective components, pro-
ceed as follows:
1.
Remove the bottom plate from the amplifier.
2.
To aid in reassembly, note the locations of the lead
connections to the panel board.
3.
Remove the three panel board attaching screws, and
lift the assembly from the housing.
4.
To aid in reassembly, note any identifying markings
on the two transistors and their respective locations
on the panel board and heat sink assembly.
5.
Note the insulators between the transistors.and the
heat sink, and the insulators separating the heat sink
from the panel board.
6. Remove the transistor attaching screws, and sepa-
rate the two transistors and heat sink from the panel
board.
7.
Carefully examine the panel board for evidence of
damage.
MOUNTING
SCREW
RESISTOR R5 jgSfe. / DIODE Dl
TRANSISTOR TR2
(UNDERNEATH)
1H L >©V
[So
To
I
/'%**jt\
\
TRANSISTC>R"""
1 X ^^w^ X \ (UNDERNEATH)
9^ESISTORR^^^H|^^^^^H
^B
RESISTOR
R4
^HPH^^H
WM'
RESISTOR
R3
I^B^^^^I^U
N .6 ®
mm
N%|/MOUNTING
• tr^i^w ^\ vjR SCREW
CAPACITOR
Cl\
pNkj^^A^
\
RESISTOR
Rl
MOUNTING ^55S^^ \ CAPACITOR C3
SCREW I RESISTOR R6 CAPACITOR C2
TRANSISTOR TR3
COMPONENT CHECKS (Figs. \7\ and 18i)
With the two transistors separated from the assembly,
an ohmmeter may be used to check the transistors and
components on the panel board for defects. An ohmmeter
having a 1-1/2 volt cell, which is the type usually found
in service stations, is recommended. The low range
scale on the ohmmeter should be used except where
specified otherwise.
A 25 watt soldering gun is recommended, and a 60% tin
40%
lead solder should be used when re-soldering. Avoid
excessive heat which may damage the panel board. Chip
away any epoxy involved, and apply new epoxy which is
commercially available.
In order to check the panel board assembly, it is
necessary to unsolder at the locations indicated in Fig-
ure 18i the two capacitors C2 and C3. In all of the fol-
lowing checks, connect the ohmmeter as shown and then
reverse the ohmmeter leads to obtain two readings. The
amplifier circuitry is shown in Figure 19i.
1.
Transistors TR1 and TR2: Check each transistor by
referring to Figure 20i. If both readings in Step 1
are zero, the transistor is shorted. If both readings
in Step 2 are zero, the transistor is shorted; and if
both readings are infinite, the transistor is open.
Interpret Step 3 the same as Step 2.
2.
Trigger Transistor TR3:
11
both readings in Step 1
are zero, the transistor is shorted. If both readings
in Step 2 are zero, the transistor is shorted; and if
both readings are infinite, the transistor is open.
Interpret Step 3 the same as Step 2.
3.
Diode Dl: 11 both readings are zero, the diode is
shorted; and if both readings are infinite, the diode
is open.
4.
Capacitor Cl: If both readings are zero, the capaci-
tor is shorted.
5.
Capacitors C2 and C3: Connect the ohmmeter across
CHECKING
RESISTOR Rl
UNSOLDER
I
CHECKING TRIGGER
TRANSISTOR TR3
CHECKING
CAPACITOR C
Fig.
171—Pulse Amplifier Panel Board
Fig.
18i—Pulse
Amplifier
Component
Checks
CHEVROLET CHASSIS SERVICE MANUAL