Page 549 of 659

ELECTRICAL-BODY AND CHASSIS 12-37
Fig.
50 - Instrument Cluster Installation — Camaro
FUEL GAUGE REPLACEMENT
1.
Remove instrument cluster assembly as previously
described.
2.
Remove cluster lamps from gauge cover plate,
ground screw and terminal nuts attaching printed
circuit to fuel gauge.
3.
Remove three screws retaining gauge assembly to
cluster housing.
4.
Carefully move printed circuit away from gauge and
remove gauge assembly from cluster housing.
5. Remove terminal nuts securing gauge to cover plate,
and detach gauge unit.
6. To install, reverse removal procedure.
TACHOMETER
NOTE:
The tachometer is a self-contained, all
transistor unit requiring very little service
other than keeping the terminal nuts clean and
tight. The unit is not serviceable and must be
replaced, if defective.
1.
Remove instrument cluster as previously described
in this section.
2.
Remove cluster lamps from rear of gauge cover and
disconnect harness wiring connections from gauge
terminals.
3.
Remove three screws retaining gauge to cluster
housing.
4.
Move printed circuit away from gauge area and re-
move gauge unit from housing.
5. Remove terminal nuts securing gauge to cover
detach unit.
6. To install, reverse removal procedure.
SEAT SEPARATOR INSTRUMENT CONSOLE
(Fig.
54)
(Fuel,
Ammeter, Temperature, Oil Pressure Gauges,
Low Fuel Warning Unit, and Clock)
1.
Disconnect battery ground cable.
2.
Remove clock shaft knob from face of cluster.
3.
Remove cover retaining screws (4) and cover from
cluster assembly.
NOTE:
Use an alien wrench to remove the two
screws located in the top of the cover below the
instrument console.
4.
Remove four screws retaining gauge mounting plate
to cluster housing.
5. Carefully disengage gauge plate from housing and
disconnect oil pipe and all electrical connections at
rear of gauges.
NOTE:
At this point, with gauge package re-
moval from housing all gauges including the low
fuel warning system may easily be serviced.
6. To install assembly, use reverse of removal
procedure.
OIL PRESSURE INDICATOR
If the light does not come on when the ignition switch
is turned on, or if the light comes on and remains on
after the engine is started, one or more of the following
conditions is indicated.
• Low oil pressure
• Defective wiring or switch
Sending Unit Replacement
1.
Disconnect wiring harness connector from sender
unit terminal (located in block above starter on L-6
engines and at left front of distributor on V-8
engines).
Fig.
51 - Speed Warning Device
CHEVROLET CHASSIS SERVICE MANUAL
Page 550 of 659

ELECTRICAL-BODY AND CHASSIS 12-38
Fig.
52 - Instrument Cluster Lighting
1
• Cluster Lamp
2.
* High Beam Indicator
3. Oil Pressure Indicator
4.
L.H. Directional Indicator
5. Generator indicator
6. R.H. Directional indicator
7. Temperature Indicator
8. Printed Circuit
9. Chassis Harness Connector
10,
Brake Warning Indicator
2.
Remove sender unit.
3.
Replace with new unit and check operation.
GENERATOR INDICATOR
1.
Ignition on, engine not running and indicator light off:
•Indicator bulb is burned out, replace bulb.
•Open circuit or loose connection in the indicator
light circuit.
2.
Indicator light stays on after engine is started:
•Ti indicator light does not go out at engine idle
speed, refer to Charging System Tests in Section
6Y, Engine Electrical.
TEMPERATURE (COOLING SYSTEM) INDICATOR
The temperature indicator circuit consists of two re-
motely located units, indicator lamp and sending unit.
The "indicator lamp, located in the instrument cluster
CHfVROtEr CHASM SfXVICf
Page 552 of 659

ELECTRICAL-BODY AND CHASSIS 12-40
Fig.
54 - Seat Separator Instrument Console
consists of a single red light which will indicate an over-
heated engine condition.
Engine Sender Unit Replacement
1.
Drain engine cooling system to a level below unit.
2.
Remove sender unit (located in cylinder head near
an exhaust port on L-6 engines and in the inlet mani-
fold near water pump housing on V-8 engines).
3.
Replace unit, refill cooling system and check opera-
tion of unit.
DIRECTIONAL SIGNAL
Directional signal assemblies provide as standard pro-
duction equipment a lane changing feature and hazard
warning system on all model applications. Two different
design switches are used as shown in Figure 55. Major
difference between the two units is that one type has can-
celling and detent springs which are serviceable, other-
wise both units are not repairable and must be replaced
as an assembly in service.
Due to the integral design relationship of the signal
switch and the energy absorbing steering column, refer-
ence should be made to Steering, Section 9 of this manual
whenever any service operations are performed on the
steering column. The directional signal switch replace-
ment procedures covered in this section are intended to
supplement the detail service operations outlined in Sec-
tion 9.
Special note should be taken of the fact that different
signal flasher units are used in Chevrolet models depend-
ent on the number of lamps to be operated. The hazard
warning unit, even though an integral component of the
directional switch assembly, requires the installation of
an additional flasher unit in the fuse panel capable of op-
CHEVROtET CHASSIS SERVICE MANUAL
Page 578 of 659
ELECTRICAL-BODY
AND
CHASSIS
12-66
R.H. PARK
&DIR.
SIG. LP
L.H. PARK
& DQU SIG.
LP,
GROUND
TO
FENDER REINF
BRAKE FLUID
ill WARNING SW.
Fig.
109 - Front Lighting and Engine Compartment — (Chevelie)
CHEVROLET CHASSIS SERVICE MANUAL
Page 586 of 659
ELECTRICAL-BODY AND CHASSIS 12-74
R.H. PARK&
DIR. SIG. LAMP
\L2 BRNf
18 Y—
12 BRN
18 LBL4-
18DBL
12 P
18 LG
18 P
DASH
PANEL
RESISTOR
TEMP.
SENDER
R.H. LIMIT SW.
L.H. LIMIT SW.
GY/B,
16 DBL
BRK FLUID
WARNING
16
W
20 OR
20 B
BACK-UP
LMP.
SW,
20 B
16 B/W
18 T
NEU.
SFT.
SW. I
RPO
M35
4BRN/W
16 B
M18DG
4 OR
DIR. SIG.
&
DIR.
SIG. LAMP
Fig. 117 - Front Lighting & Engine Compt — Corvette
CHEVROLET CHASSIS SERVICE MANUAL
Page 653 of 659

SPECIFICATIONS 26
LAMP USAGE (Cont'd.)
CANDLE
POWER
1
6
4
2
3
2
2
3
2
3
15
15
BULB
NUMBER
1445
212
67
1893
1816
194
1895
1816
257
1816
1003
93
Seat Separator-Compartment Lamp . . . . .
-Courtesy Lamp •
License Plate Lamp . .
Radio Dial Lamp
Chevrolet, Chevelle, Chevy n & Camaro
Corvette
Brake Alarm Lamp
. Chevrolet & Camaro . . .... . .
Chevelle & Chevy n . . . . .'. ;v . . . .
Corvette . . . . . . . .
Headlamp Mqtor Warning Lamp (Flashing) .
Clock Lamp (Corvette) .''> ....
Luggage Compartment Lamp. . ... . . . •
Underhood
FUSES AND CIRCUIT BREAKER
A circuit breaker in the light control switch protects
the headlamp circuit, thus eliminating one fuse. A
separate circuit breaker protects the power window,
seat and top circuits. On Corvettes the headlamp motor
circuit is also protected by a separate circuit breaker.
Where current load is too heavy, the circuit breaker
rapidly opens and closes, protecting the circuit until
the cause is found and eliminated.
louses located in the Fuse Panel under the instrument panel are:
Wiper (Chevrolet, Chevelle, and "F" Car) 3AF/AGC 20 Amp.
Back-up Lamp and Gauges. . . 3AG/AGC 10 Amp.
Heater - Air Conditioning 3AG/AGC 25 Amp.
Radio 3AG/AGC 10 Amp.
Radio - Wiper (Chevy II and Corvette) 3AG/AGC 20 Amp.
Instrument Lamps 3AG/AGC . 4 Amp.
Stop and Tail Lamps ........ t 3AG/AGC 20 Amp.
Clock, Lighter, Courtesy Lamps, and Hazard Warning 3AG/AGC 20 Amp.
In-Line Fuses:
Air Conditioning High Blower Speed Fuse located in wire running
from horn relay to A/C Relay
Comforton and Four Season SAE 30 Amp.
Universal & All Weather (Chevy H) SAE 20 Amp.
Fusible Links: ,
Pigtail lead at battery positive cable (except Corvette) 14 gage brown wire
Molded splice at Solenoid "Bat" terminal (Corvette only) 14 gage brown wire
Molded Splice Located at the horn relay 16 gage black wire
Molded splice in Voltage Regulator #3 terminal wire 20 gage orange wire
Molded splice in Ammeter circuit (Both sides of meter) 20 gage orange wire
CHEVROLET CHASSIS SERVICE MANUAL