
F2
EXHAUST EMISSION CONTROL SYSTEMS
the throttle
stop
screw to idle the
engine
at 650
to 700 rpm.
F2-17. Carburetor Idle Setting
The
"Lean
Best
Idle"
Method of Idle Setting is as
follows:
a.
Any scheduled service of ignition system should
precede this adjustment
b.
Connect tachometer to engine.
c.
Warm
up
engine
and stabilize temperatures.
d.
Adjust
engine
idle to speed desired, using throt
tle idle speed adjusting screw.
e.
Turn
idle mixture screws out (counterclockwise)
until
a
loss
of
engine
speed is indicated; then slowly
turn
mixture screws in (clockwise-leaner)
until
maximum speed (rpm) is reached. Continue
turning
in (clockwise) until speed begins to drop;
turn
mixture adjustment back out (counterclock
wise-richer)
until maximum speed is just regained
at
a "lean as possible" mixture adjustment.
F2-18. Distributor
The
ignition distributor used with the
Exhaust
Emission
Control
System is the same as that used
on
engines
without
Exhaust
Emission
Control.
Check
the distributor cam dwell angle and point
condition.
Check
ignition timing and adjust to specifications shown on the last
page
of this section.
F2-19.
Anti-Backfire
Valve
The
anti-backfire valve remains closed except when
the throttle is closed rapidly from an open position.
To
check the valve for proper operation, accelerate
the
engine
in neutral, allowing the throttle to close
rapidly.
The valve is operating satisfactorily when
no exhaust system backfire occurs. A further check
to determine whether the valve is functioning can
be made by removing from the anti-backfire valve
the large
hose
which connects the valve to the
pump.
With
a finger placed over the open end of
the
hose
(not the valve), accelerate the
engine
and allow the throttle to close rapidly. The valve is
operating satisfactorily if a momentary air rushing
noise is audible.
F2-20.
Check
Valve
The
check valves in the lines to the air distribution manifolds prevent the reverse flow of exhaust
gases
to the pump in the event the pump should, for
any
reason,
become
inoperative or should exhaust
pressure
ever exceed pump pressure.
To
check this valve for proper operation, remove the air supply
hose
from the pump at the check
valve.
With
the
engine
running, listen for exhaust
leakage at the check valve which is connected to
the distribution manifold.
F2-21.
Air
Pump
Check
for proper drive belt tension with belt tension
gauge
W-283. The belt strand tension should be 60 pounds measured on the
longest
accessible span
between two pulleys. DO NOT PRY ON THE
DIE
CAST
PUMP
HOUSING. To
check the pump for proper operation, remove
the air
outlet
hose
at the pump.
With
the
engine
running,
air discharge should be felt at one of
the pump
outlet
openings. The pump
outlet
air
pressure,
as determined by the relief valve, is preset
and
is not adjustable.
The
air pump
rear
cover assembly, housing the pressed in inlet and discharge tubes, and the pres
sure
relief valve are the only pump components
recommended for service replacement. These parts
are
to be replaced only when damaged as a result
of handling or in the event the relief valve was
tampered with.
F2-22.
Intake Manifold
Intake
manifold leaks must not be overlooked. Air
leakage at the intake manifold may be compen
sated for by
richer
idle mixture setting, however, this
will
usually cause uneven fuel-air distribution
and
will
always result in
loss
of performance and
exhaust emission control. To check for air leakage
into the intake manifold, apply kerosene or naph
tha,
on the intake manifold to cylinder head joints
and
observe whether any changes in
engine
rpm
occur.
If an air leak is indicated, check the mani
fold to cylinder head bolt torque. The correct torque is 25-35 lbs. ft. [3,46 a 4,84 kg-m.]. If the
leak
is
still
evident,
loosen
the manifold assembly
and
torque-tighten the bolts evenly.
Start
from the center and use proper torque values. Replace the
manifold
gasket if the leak
still
exists.
Clean
both
mating surfaces and check for
burrs
or other ir
regularities.
Always
torque the bolts evenly to the specified
torque value to prevent warpage.
F2-23.
Carburetor
Air
Cleaner
—Oil
Bath
Every
6,000
miles [9,600 km.] disconnect attach
ing
hoses
and unscrew the wing nut from the top
of the air cleaner and lift it off the carburetor.
Lift
the cover and filter element off the oil sump.
Clean
the inside surface of the sump and
refill
to
indicated
oil level with SAE 40 or 50
engine
oil
above 32 F; SAE 20 below 32 F.
Wash
filter element in kerosene and
drain.
Reassemble the air
cleaner
and install on carburetor.
More
frequent cleaning and replacement are advis able when the car is operated in dusty areas or on
unpaved
roads. Accumulated
dirt
restricts air flow,
reducing
fuel economy and performance.
F2-24.
REMOVAL PROCEDURES
The
following paragraphs
give
the procedures for removing the major units of the exhaust emission
control
system and the required equipment needed.
F2-2S.
Air
Pump
Loosen
the air pump mounting bracket bolts. Re move the air pump air hose(s). Separate the air pump from its mounting bracket. At time of install
ation,
torque tighten the air pump mounting bolts
to
30-40
lbs.-ft [4,15 a 5,53 kg-m.].
Adjust
the
belt strand tension to 60 pounds. 156

'Jeep*
UNIVERSAL SERIES
SERVICE
MANUAL
U ENGINE TORQUE SPECIFICATIONS
DAUNTLESS
V-6
ENGINE
Pounds
- Feet
kg-m.
80-110
11,1 a 15,2
30-40
4,2 a 5,5
65-85
9,0 a 11,8
140 Minimum 19,4
18-25 2,5 a 3,4
50-65
6,9 a 9,0
10-16 1,4 a 2,2
14-18 1,9 a 2,5
8-12 1,1 a 1,7
30-40
4,2 a 5,5
6-9 0,8 a 1,2
6-9 0,8 a 1,2
20-30
2,8 a 4,2
10-15 1,4 a 2,1
25-33
3,5 a 4,6
6-9 0,8 a 1,2
17-23 2,4 a 3,2
17-23 2,4 a 3,2
45-55
6,2 a 7,6
15-20 2,1 a 2,8
10-15 1,4 a 2,1
17-23
Lb.
In. 0,195 a
0,265
kg-cm.
17-23 Lb. In. 0,195 a
0,265
kg-cm.
17-23 2,4 a 3,2
50-75
6,9 a 10,4
40-55
5,5 a 7,6
3-5 0,4 a 0,7
25-35
3,5 a 4,8
30-40
4,1 a 5,5
18-25 2,5 a 3,5
30-40
4,2 a 5,5
30-40
4,2 a 5,5
10-12 1,4 a 1,7
10-12 1,4 a 1,7
18-20 2,5 a 2,8
26-30
3,6 a 4,2
30-40
4,2 a 5,5
6-9 0,8 a 1,2
10-15 1,4 a 2,1
30-40
4,2 a 5,5
10-15 1,4 a 2,1
Crankshaft
Bearing Caps to Cylinder Block.
Connecting Rods.
Cylinder
Head to Cylinder Block
Vibration Damper to Crankshaft
Fan
Driving Pulley to Vibration Damper
Flywheel to Crankshaft
Oil
Pan to Cylinder Block
Oil
Pan Drain Plug
Oil
Pump Cover to Timing Chain Cover. . .
Oil
Pump Pressure Valve Cap
Oil
Screen Housing to Cylinder Block
Oil
Pan Baffle to Cylinder Block
Oil
Gallery Plugs.
Filter
Assembly to Pump Cover
Timing
Chain Cover to Block
Water Pump Cover to Timing Chain Cover.
Fan
Driven Pulley Thermostat Housing to Intake Manifold. . . Intake Manifold to Cylinder Head
Exhaust
Manifold to Cylinder Head
Carburetor
to Intake Manifold
Air
Cleaner Stud
Air
Cleaner Wing Nut.
Fuel
Pump to Cylinder Block . . Engine
Mounting
Bracket to Cylinder Block
Fuel
Pump Eccentric and Timing Chain Sprocket to Camshaft
Rocker Arm Cover to Cylinder Head Rocker Arm Shaft Bracket to Cylinder Head
Alternator Bracket to Cylinder Head
Alternator Bracket to Water Pump Timing Chain Cover Alternator
Mounting
Bracket S.O. Alternator to Cylinder Head at Pivot Location.
Starting Motor to Block Starting Motor Bracket to Block
Starting Motor Brace to Starting Motor Distributor
Hold-down
Clamp
Spark
Plugs
Flywheel Housing to Cylinder Block
Timing
Chain Damper to Cylinder Block Bolt.
Bolt — Special
Moveable
Timing Chain Damper
Clutch
to Flywheel
Oil
Filter Element .' 363

'Jeep'
UNIVERSAL
SERIES SERVICE
MANUAL
ALPHABETICAL INDEX
SUBJECT PAR.
SUBJECT
PAR.
Abbreviations,
List
U-17 Accelerator Linkage E-70
Air
Cleaner B-25, B-26, B-82, C-21, E-69
Air
Delivery Manifold Fl-4, F2-12
Air
Filter, Pump • F2-3, F2-11
Air
Injection Tubes Fl-5, F2-13
Air
Pump Fl-2, F2-10
Alternator Bearings B-76, H-80
Alternator Brushes H-74, H-75
Alternator Charging System •
•
H-63
Alternator
Diodes
H-69, H-85
Alternator Precautions H-64 Alternator Rotor H-76, H-79
Alternator Tests H-67, H-77 Alternator Specifications H-l 52
Alternator Stator H-84
Anti-Backfire
Valve Fl-6, F2-14
Antifreeze
Chart
• G-22 Antifreeze
Solutions
- G-16
Axle Camber O-l
Axle Caster 0-8
Back-Up
Lights H-135
Ballast
Resistor. H-32 Battery C-3, H-2 Bendix Folo-Thru Drive H-105, H-106
Bleeding Brakes P-7
Body T-l Body Lubrication. B-65 Body Name Plates ' A-7
Brake
Adjustment P-14
Brake
Drums. • .P-17
Brake
Hoses
P-8
Brake
Maintenance . P-5
Brake
Master Cylinder B-40, P-2, P-20
Brake
Service P-6
Brake
Wheel Cylinder • P-21
Camber
Adjustment 0-7
Camshaft D-6, D-51, D-52, D-53, D-81, Dl-26, Dl-33, Dl-55, Dl-80
Carburetor
E-10, E-25
Carburetor
Adjustment C-25, E-14, E-40,
Fl-13,
F2-16
Carburetor
Specifications .Fl-38, F2-34, E-79
Caster
Adjustment 0-8
Charging
System Service. .H-34, H-63
Chassis
Lubrication B-7, B-83
Chassis
Torque Specifications U-14
Clutch
1-4, MO
Clutch
Adjustment 1-3
Clutch
Linkage B-44, 1-3
Clutch
Maintenance .. 1-2
Clutch
Release Bearing B-74, 1-25
Coil
C-20, H-19, H-31 Connecting Rod Bearings D-47, D-48, D-49, Dl-49 Connecting Rod
Crank
Pins D-42
Connecting Rods... .D-20, D-50, D-95, Dl-31, Dl-45, Dl-75
Controls B-59, B-62
Cooling System B-28, G-l Cooling System Filling G-2
Core
Hole Expansion Plugs D-72
Crankcase
Ventilating System B-13, C-6, D-110
Crankshaft
D-26, D-38, D-39, Dl-38, Dl-73
Crankshaft
End Play. D-83, Dl-74
Crankshaft
Main Bearing D-43, D-44, Dl-32, Dl-40, Dl-73
Crankshaft
Oil Seal, Front Dl-21, Dl-85
Crankshaft
Oil Seal, Rear D-63, D-85, Dl-72
Cylinder
Block D-32, Dl-34
Cylinder
Bores D-35, Dl-36
Cylinder
Head D-17, D-73, D-98, Dl-24, Dl-63, Dl-82
Cylinder
Head Torque. C-5
Dash Pot Adjustment C-26, E-44
Differential B-51 thru B-53, N-9 Differential Adjustments N-16, N-18
Differential, Powr-Lok N-20
Differential,
Trac-Lok
N-24
Directional Signal Lights. . H-138
Distributor B-14, B-15, C-10, D-13, Dl-9, H-9, H-20 Distributor Check H-l7, H-28
Distributor Point Dwell C-17 Distributor Resistance Test C-16
Drawbar
.R-6, U-16
Dual
Brake System P-l thru P-26
Electrical
Instruments H-l22
Electrical
Specifications .H-l52
Electrical
System H-l Engine .
..D-l,
Dl-1
Engine Code Number A-6
Engine Compression .
.
C-9 Engine Disassembly . • .D-6, Dl-5 Engine Installation D-105, Dl-102
Engine Lubrication System B-4, B-6 Engine Mountings D-3, Dl-3
Engine Oil B-9
Engine Oil Filter B-10, B-ll,
D-lll,
Dl-13, Dl-93
Engine Oil Pan D-l9, D-66, D-97, Dl-29, Dl-51, Dl-77 Engine Oil Pump. . .D-14, D-65, D-93, Dl-19, Dl-50, Dl-87
Engine Overheating. G-l9 Engine Removal D-5, Dl-4.
Exhaust
Emission Control — F4 Fl-1 thru Fl-30
Exhaust
Emission Control — V6 F2-1 thru F2-36
Exhaust
Manifold, Install F-6
Exhaust
Pipe -
•
F-8
Exhaust
System F-2, F-3
Exhaust
System Maintenance F-4
Fan
Belt C-27, Dl-11, Dl-96, G-18
Floating Oil Intake. D-64, Dl-30, Dl-50, Dl-76 Flywheel D-25, D-67, D-87, Dl-28, Dl-52, Dl-78
Flywheel Housing. D-71, D-88, Dl-27, Dl-54, Dl-79
Flywheel Pilot Bushing D-70, 1-8
Frame
R-l
Frame
Alignment. R-2
Frame
Dimensions R-3
Frame
Straightening R-4
Front
Bumper Weight. • U-9
Front
Axle B-50, M-2
Front
Axle Alignment R-5
Front
Axle Installation • M-12
Front
Axle Maintenance M-3
Front
Axle Shaft Removal M-5
Front
Axle U-Joint B-54, B-55, M-7
Front
Axle Steering Knuckle M-&
Front
Wheel Alignment 0-4
Front
Wheel Bearings B-56, B-57, Q-4
Front
Wheel Toe-in 0-5, 0-6
Front
Wheel Turning Angle 0-9
Fuel
Gauge Float Unit F-76
Fuel
Lines - E-77
Fuel
Pump E-45, E-54, E-60, E-67
Fuel
Pump Check C-23
Fuel
Tank
E-72
G
Gauges, Testing H-l24
General
Specifications A-8
Generator B-16, H-34 thru H-40
Glass
Replacement • T-4
Governor. . .
•.
• U-3
Guides, Valve D"61
H
Hazard
Warning Lights H-139
Head Lamp Aiming H-131, H-132 Head Lamp Replacement H-130
Headlight Dimmer Switch H-l
2
7
Heat Control Valve C-7, F-7 Heated Air System • •
•
F2-2
Heater U-10
Horns.....
....H-137 371