2023 JEEP WRANGLER fuel pump

108GETTING TO KNOW YOUR INSTRUMENT PANEL
Use this QR code to access your digital
experience.
INSTRUMENT CLUSTER DESCRIPTIONS

1.
Tachometer
 Indicates the engine speed in revolutions per
minute (RPM x 1000).
2. Temperature Gauge
 The temperature gauge shows engine coolant
temperature. Any reading within the normal range
indicates that the engine cooling system is oper -
ating satisfactorily.
 The pointer will likely indicate a higher tempera -
ture when driving in hot weather, up mountain
grades, or when towing a trailer. It should not be
allowed to exceed the upper limits of the normal
operating range. 3.
Instrument Cluster Display
 The instrument cluster display features a driver
interactive display
Úpage 108. 4.
Fuel Gauge
 The pointer shows the level of fuel in the fuel tank
when the ignition switch is in the ON/RUN posi -
tion.
 The fuel pump symbol points to the side
of the vehicle where the fuel filler door is
located.
5. Speedometer
 Indicates vehicle speed.
INSTRUMENT CLUSTER DISPLAY
Your vehicle will be equipped with an instrument cluster
display, which offers useful information to the driver. With
the ignition in the OFF mode, opening/closing of a door will
activate the display for viewing, and display the total miles,
or kilometers, in the odometer. Your instrument cluster
display is designed to display important information about
your vehicle’s systems and features. Using a driver
interactive display located on the instrument panel, your
instrument cluster display can show you how systems are
working and give you warnings when they aren’t. The
steering wheel mounted controls allow you to scroll
through and enter the main menus and submenus. You
can access the specific information you want and make
selections and adjustments.CAUTION!
Do not operate the engine with the tachometer pointer
in the red area. Engine damage will occur.
WARNING!
A hot engine cooling system is dangerous. You or others
could be badly burned by steam or boiling coolant. It is
recommended to call an authorized dealer for service if
your vehicle overheats.
CAUTION!
Driving with a hot engine cooling system could damage
your vehicle. If the temperature gauge reads “H” pull
over and stop the vehicle. Idle the vehicle with the air
conditioner turned off until the pointer drops back into
the normal range. If the pointer remains on the “H”,
turn the engine off immediately and call an authorized
dealer for service.

23_JL_OM_EN_USC_t.book Page 108

130STARTING AND OPERATING
NORMAL STARTING
Observe the instrument cluster lights when starting the
engine.
NOTE:Normal starting of either a cold or a warm engine is
obtained without pumping or pressing the accelerator
pedal.

1. Always apply the parking brake.

2. Press and hold the brake pedal while pushing the
ENGINE START/STOP button once.
NOTE:A delay of the start of up to five seconds is possible under
very cold conditions. The Wait to Start telltale will be illumi -
nated during the preheat process. When the engine Wait
To Start telltale goes off the engine will automatically
crank.
3. The system will automatically engage the starter to crank the engine. If the vehicle fails to start, the
starter will disengage automatically after 25 seconds.
4. If you wish to stop the cranking of the engine prior to the engine starting, push the ENGINE START/STOP
button again. 5. Check that the Oil Pressure Warning Light has turned
off.
6. Release the parking brake.
STARTING FLUIDS
The engine is equipped with a glow plug preheating
system. If the instructions in this manual are followed, the
engine should start in all conditions and no type of starting
fluid should be used.
NORMAL OPERATION — DIESEL ENGINE
Observe the following when the diesel engine is operating:
 All message center lights are off.
 Malfunction Indicator Light (MIL) is off.
 Engine Oil Pressure telltale is not illuminated.
 Voltmeter operation.
The voltmeter may show a gauge fluctuation at various
engine temperatures. This is caused by the glow plug
heating system. The number of cycles and the length of
the cycling operation is controlled by the engine control
module. Glow plug heater operation can run for several
minutes. Once the heater operation is complete, the
voltmeter needle will stabilize.
CAUTION!
If the Water in Fuel Indicator Light remains on, DO NOT
START the engine before you drain the water from the
fuel filters to avoid engine damage
Úpage 321.
WARNING!
 Do not leave children or animals inside parked vehi -
cles in hot weather. Interior heat buildup may cause
serious injury or death.
 When leaving the vehicle, always make sure the
keyless ignition node is in the OFF position, remove
the key fob from the vehicle and lock the vehicle.
 Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing children to
be in a vehicle unattended is dangerous for a
number of reasons. A child or others could be seri -
ously or fatally injured. Children should be warned
not to touch the parking brake, brake pedal or the
gear selector.
 Do not leave the key fob in or near the vehicle, or in
a location accessible to children, and do not leave
the ignition of a vehicle equipped with Keyless
Enter ‘n Go™ in the ACC or ON/RUN position. A child
could operate power windows, other controls, or
move the vehicle.

23_JL_OM_EN_USC_t.book Page 130

STARTING AND OPERATING131
COLD WEATHER PRECAUTIONS
Operation in ambient temperature below 32°F (0°C) may
require special considerations. The following charts
suggest these options:
Fuel Operating Range
NOTE:Use Ultra Low Sulfur Diesel (ULSD) Fuels ONLY.

Fuel Operating Range Chart

*Number 1 ULSD Fuel should only be used where extended arctic
conditions 0°F (-18°C) exist.
NOTE:
Use of Climatized ULSD Fuel or Number 1 ULSD Fuel
results in a noticeable decrease in fuel economy.
 Climatized ULSD Fuel is a blend of Number 2 ULSD
Fuel and Number 1 ULSD Fuel which reduces the
temperature at which wax crystals form in fuel.
 The fuel grade should be clearly marked on the pump
at the fuel station.
 The engine requires the use of Ultra Low Sulfur Diesel
Fuel . Use of incorrect fuel could result in engine and
exhaust system damage
Úpage 371.
 If climatized or Number 1 ULSD Fuel is not available,
and you are operating below 20°F (-6°C), in sustained
arctic conditions, Mopar® Premium Diesel Fuel Treat -
ment (or equivalent) is recommended to avoid gelling
(see Fuel Operating Range Chart).
Engine Oil Usage
See Engine Fluids and Lubricants for the correct engine oil
viscosity Úpage 374.
Winter Front Cover
A Winter front or cold weather cover can be used in
ambient temperatures below 32°F (0°C), especially
during extended idle conditions. This cover is equipped
with four flaps for managing total grille opening in varying
ambient temperatures. If a Winter front or cold weather
cover is to be used, the flaps should be in the full open
position to allow air flow to the cooling module and automatic transmission oil cooler. When ambient
temperatures drop below 0°F (-17°C) the four flaps need
to be closed. A suitable cold weather cover is available
from a Mopar® dealer.
Engine Warm-Up
Avoid full throttle operation when the engine is cold. When
starting a cold engine, bring the engine up to operating
speed slowly to allow the oil pressure to stabilize as the
engine warms up.
If temperatures are below 32°F (0°C), operate the engine
at moderate speeds for five minutes before full loads are
applied.
ENGINE IDLING
Avoid prolonged idling. Long periods of idling may be
harmful to your engine because combustion chamber
temperatures can drop so low that the fuel may not burn
completely. Incomplete combustion allows carbon and
varnish to form on piston rings, cylinder head valves, and
injector nozzles. Also, the unburned fuel can enter the
crankcase, diluting the oil and causing rapid wear to the
engine.
4

23_JL_OM_EN_USC_t.book Page 131

166STARTING AND OPERATING
(Continued)
4. Fill the vehicle with fuel.
NOTE:

When the fuel nozzle “clicks” or shuts off, the fuel
tank is full.
 Wait five seconds before removing the fuel nozzle
to allow excess fuel to drain from the nozzle.
5. Remove the fuel nozzle, reinstall fuel cap and close fuel filler door.
NOTE:
When the fuel nozzle “clicks” or shuts off, the fuel tank
is full.
 Tighten the fuel filler cap about a quarter turn until you
hear one click. This is an indication that the cap is prop -
erly tightened.
 If the fuel filler cap is not tightened properly, the MIL
will come on. Be sure the cap is tightened every time
the vehicle is refueled.
LOOSE FUEL FILLER CAP MESSAGE
After fuel has been added, the vehicle diagnostic system
can determine if the fuel filler cap is possibly loose,
improperly installed, or damaged. If the system detects a
malfunction, the “gASCAP” message will display in the
odometer display. Tighten the gas cap until a "clicking"
sound is heard. This is an indication that the gas cap is
properly tightened. Push the odometer reset button to turn
the message off. If the problem persists, the message will
appear the next time the vehicle is started. This might
indicate a damaged cap. If the problem is detected twice
in a row, the system will turn on the MIL. Resolving the
problem will turn the MIL off.
REFUELING THE VEHICLE — DIESEL ENGINE
(IF EQUIPPED)
The fuel filler cap is located on the driver's side of the
vehicle. If the fuel filler cap is lost or damaged, be sure the
replacement cap is the correct one for this vehicle.

1. Open the fuel filler door.

Fuel Filler Door

WARNING!

Never have any smoking materials lit in or near the
vehicle when the fuel door is open or the tank is being
filled.
 Never add fuel when the engine is running. This is in
violation of most state and federal fire regulations and
may cause the Malfunction Indicator Light to turn on.
 A fire may result if fuel is pumped into a portable
container that is inside of a vehicle. You could be
burned. Always place fuel containers on the ground
while filling.

CAUTION!
Damage to the fuel system or emission control
system could result from using an improper fuel filler
cap. A poorly fitting cap could let impurities into the
fuel system. Also, a poorly fitting aftermarket cap can
cause the Malfunction Indicator Light (MIL) to illumi -
nate, due to fuel vapors escaping from the system.
 To avoid fuel spillage and overfilling, do not “top off”
the fuel tank after filling.
CAUTION!

23_JL_OM_EN_USC_t.book Page 166

168STARTING AND OPERATING
System Overview
This vehicle is equipped with a Diesel Exhaust Fluid (DEF)
injection system and a Selective Catalytic Reduction (SCR)
catalyst to meet the emission requirements.
The DEF injection system consists of the following
components:
DEF tank
 DEF pump
 DEF injector
 Electronically-heated DEF Lines
 NOx sensors
 Temperature sensors
 SCR catalyst
The DEF injection system and SCR catalyst enable the
achievement of diesel emission requirements; while
maintaining outstanding fuel economy, drivability, torque
and power ratings.
For system messages and warnings see
Úpage 108.
NOTE:
 Your vehicle is equipped with a DEF injection system.
You may occasionally hear an audible clicking noise
from under the vehicle at a stop. This is normal opera -
tion.
 The DEF pump will run for a period of time after engine
shutdown to purge the DEF system. This is normal
operation and may be audible from the rear of the
vehicle.
Diesel Exhaust Fluid Storage
Diesel Exhaust Fluid (DEF) is considered a very stable
product with a long shelf life. If DEF is kept in
temperatures between 10° and 90°F (-12° and 32°C), it
will last a minimum of one year.
DEF is subject to freezing at the lowest temperatures. For
example, DEF may freeze at temperatures at or below
12°F (-11°C). The system has been designed to operate
in this environment.
NOTE:When working with DEF, it is important to know that:
Any containers or parts that come into contact with DEF
must be DEF compatible (plastic or stainless steel).
Copper, brass, aluminum, iron or non-stainless steel
should be avoided as they are subject to corrosion by
DEF.
 If DEF is spilled, it should be wiped up completely.
Adding Diesel Exhaust Fluid
The DEF gauge (located on the instrument cluster display)
will display the level of DEF remaining in the tank
Úpage 108.
NOTE:Driving conditions (altitude, vehicle speed, load, etc.) will
affect the amount of DEF that is used in your vehicle.
DEF FILL PROCEDURE
NOTE:
For the correct DEF fluid type see Úpage 374.

1. Remove cap from DEF fill inlet (located in fuel door).

Fuel and Diesel Exhaust Fluid Fill Location

2. Insert DEF fill adapter/nozzle into DEF fill inlet.
NOTE:
 The DEF gauge may take up to five seconds to
update after adding a gallon or more of Diesel
Exhaust Fluid (DEF) to the DEF tank. If you have a
fault related to the DEF system, the gauge may not
update to the new level. See an authorized dealer
for service.
 The DEF gauge may also not immediately update
after a refill if the temperature of the DEF fluid is
below 12°F (-11°C). The DEF tank heater will
1 — Diesel Fuel Filler
2 — Diesel Exhaust Fluid Filler

23_JL_OM_EN_USC_t.book Page 168

STARTING AND OPERATING169
possibly warm up the DEF fluid and allow the
gauge to update after a period of run time. Under
very cold conditions, it is possible that the gauge
may not reflect the new fill level for several drives.
 Excessive overfilling of the DEF tank can result in
a MIL lamp/fault code and inaccurate level read -
ings.
Refilling With Nozzles
You can fill up at any DEF distributor.
Proceed as follows:
 Insert the DEF nozzle in the filler, start refilling and
stop refilling at the first shut-off (the shut-off indi -
cates that the DEF tank is full). Do not proceed
with the refilling, to prevent spillage of DEF.
 Extract the nozzle.
Refilling With Containers
Proceed as follows:
 Check the expiration date.
 Read the advice for use on the label before
pouring the content of the bottle into the DEF tank.
 If systems which cannot be screwed in (e.g. tanks)
are used for refilling, after the indication appears
on the instrument panel display
Úpage 104 fill
the DEF tank with no more than 2 gal (8 L).
 If containers which can be screwed to the filler are
used, the reservoir is full when the DEF level in the
container stops pouring out. Do not proceed
further. 3. Stop filling the DEF tank immediately when any of the
following happen: DEF stops flowing from the fill
bottle into the DEF fill inlet, DEF splashes out the fill
inlet, or a DEF pump nozzle automatically shuts off.
4. Reinstall cap onto DEF fill inlet.
VEHICLE LOADING
CERTIFICATION LABEL
As required by National Highway Traffic Safety
Administration regulations, your vehicle has a certification
label affixed to the driver's side door or pillar.
This label contains the month and year of manufacture,
Gross Vehicle Weight Rating (GVWR), Gross Axle Weight
Rating (GAWR) front and rear, and Vehicle Identification
Number (VIN). A Month-Day-Hour (MDH) number is
included on this label and indicates the Month, Day and
Hour of manufacture. The bar code that appears on the
bottom of the label is your VIN.
Gross Vehicle Weight Rating (GVWR)
The GVWR is the total permissible weight of your vehicle
including driver, passengers, vehicle, options and cargo.
The label also specifies maximum capacities of front and
rear axle systems (GAWR). Total load must be limited so
GVWR and front and rear GAWR are not exceeded.
CAUTION!
 To avoid DEF spillage, and possible damage to the
DEF tank from overfilling, do not “top off” the DEF
tank after filling.
 DO NOT OVERFILL. DEF will freeze below 12ºF
(-11ºC). The DEF system is designed to work in
temperatures below the DEF freezing point, however,
if the tank is overfilled and freezes, the system could
be damaged.
 When DEF is spilled, clean the area immediately with
water and use an absorbent material to soak up the
spills on the ground.
 Do not attempt to start your engine if DEF is acciden -
tally added to the diesel fuel tank as it can result in
severe damage to your engine, including but not
limited to failure of the fuel pump and injectors.
 Never add anything other than DEF to the tank –
especially any form of hydrocarbon such as diesel
fuel, fuel system additives, gasoline, or any other
petroleum-based product. Even a very small amount
of these, less than 100 parts per million or less than
1 oz. per 78 gal (295 L) will contaminate the entire
DEF system and will require replacement. If owners
use a container, funnel or nozzle when refilling the
tank, it should either be new or one that has only
been used for adding DEF. Mopar® provides an
attachable nozzle with its DEF for this purpose.
4

23_JL_OM_EN_USC_t.book Page 169

SERVICING AND MAINTENANCE321
DRAINING FUEL/WATER SEPARATOR
F
ILTER — DIESEL ENGINE
The fuel/water separator housing is located inside the left
frame rail in front of the fuel tank. The best access to this
water drain valve is from under the vehicle.
If necessary remove the fuel filter protective cover to
access the water drain valve.

Fuel/Water Separator Filter

If water is detected in the water separator while the engine
is running, or while the ignition switch is in the ON position,
the Water In Fuel Indicator Light will illuminate and an
audible chime will be heard. At this point you should stop
the engine and drain the water from the filter housing.

Fuel/Water Separator Filter

Within 10 minutes of vehicle shutdown, turn the filter
drain valve (located on the bottom of the filter housing)
counterclockwise to drain fuel/water; allow the
accumulated water to drain. Leave the drain valve open
until all water and contaminants have been removed.
When clear fuel is visible, close the drain valve by turning
it clockwise.
Upon proper draining of the water from fuel filter
assembly, the Water In Fuel Indicator Light will remain
illuminated for approximately 10 seconds. If the water was
drained while the engine was running, the Water In Fuel
Indicator Light may remain on for approximately three
minutes.
NOTE:Care should be taken in disposing of used fluids from your
vehicle. Used fluids, indiscriminately discarded, can
present a problem to the environment. Contact an autho-
rized dealer, service station, or government agency for
advice on recycling programs and for where used fluids
and filters can be properly disposed of in your area.
If more than two ounces or 60 ml of fuel have been
drained, follow the directions for Priming If The Engine Has
Run Out Of Fuel
Úpage 323.
FUEL FILTER REPLACEMENT — DIESEL
E
NGINE
NOTE:Using a fuel filter that does not meet the manufacturer’s
filtration and water separating requirements can severely
impact fuel system life and reliability. We recommend you
use Mopar® Fuel Filter. Must meet 3 micron rating.
CAUTION!
 Do not drain the fuel/water separator filter when the
engine is running.
 Diesel fuel will damage blacktop paving surfaces.
Drain the filter into an appropriate container.
1 — Retainers
2 — Fuel Filter Protective Cover
1 — Water In Fuel Drain Valve
CAUTION!
 Diesel fuel will damage blacktop paving surfaces.
Drain the filter into an appropriate container.
 Do not prefill the fuel filter when installing a new fuel
filter. There is a possibility debris could be introduced
into the fuel filter during this action. It is best to
install the filter dry and allow the in-tank lift pump to
prime the fuel system.8

23_JL_OM_EN_USC_t.book Page 321

SERVICING AND MAINTENANCE323
10. Lubricate o-ring on the cap with clean engine oil.
11. Install the new fuel filter cartridge onto the cap.
12. Insert the cap and filter into the housing with
clockwise rotation, use a socket to tighten.
13. Push the ignition switch twice without your foot on the brake to place vehicle in RUN position. This will
activate the in tank fuel pump for approximately 30
seconds. Repeat this process twice to prime the fuel
system. Start the engine using the Normal Starting
procedure. After engine start, verify the fuel filter cap
does not leak.
PRIMING IF THE ENGINE HAS RUN OUT
O
F FUEL — DIESEL ENGINE

1. Add a substantial amount of fuel to the tank, approx -
imately 2 to 5 gal (8L to 19L).

2. Push ignition switch twice without your foot on brake to put vehicle in RUN position. This will activate the in
tank fuel pump for approximately 30 seconds.
Repeat this process twice to prime the fuel system.
3. Start the engine using the Normal Starting procedure
Úpage 130.
NOTE:The engine may run rough until the air is forced from all
the fuel lines.
NOTE:
 Use of biodiesel mixture in excess of 20% can nega -
tively impact the fuel filter's ability to separate water
from the fuel, resulting in high pressure fuel system
corrosion or damage.
 In addition, commercially available fuel additives are
not necessary for the proper operation of your diesel
engine.
 For extreme cold conditions, "Mopar® Premium Diesel
Fuel Treatment" is recommended to assist with cold
starting.
INTERVENTION REGENERATION
S
TRATEGY — MESSAGE PROCESS FLOW
This engine meets all required diesel engine emissions
standards. To achieve these emissions standards, your
vehicle is equipped with a state-of-the-art engine and
exhaust system. These systems are seamlessly integrated
into your vehicle and managed by the Powertrain Control
Module (PCM). The PCM manages engine combustion to
allow the exhaust system’s catalyst to trap and burn
Particulate Matter (PM) pollutants, with no input or
interaction on your part.
Additionally, your vehicle has the ability to alert you to
additional maintenance required on your vehicle or
engine.
Refer to Instrument Cluster Display for further information
Úpage 108.
DIESEL EXHAUST FLUID
Diesel Exhaust Fluid (DEF) sometimes known simply by
the name of its active component, UREA—is a key
component of Selective Catalytic Reduction (SCR)
systems, which help diesel vehicles meet stringent
emission regulations. DEF is a liquid reducing agent that
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
CAUTION!
The starter motor will engage for approximately
30 seconds at a time. Allow two minutes between
cranking intervals.
WARNING!
Do not use alcohol or gasoline as a fuel blending agent.
They can be unstable under certain conditions and be
hazardous or explosive when mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or gasoline, the use
of these fuels can cause damage to the fuel system.WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be grass
or leaves coming into contact with your exhaust system.
Do not park or operate your vehicle in areas where your
exhaust system can contact anything that can burn.
8

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