2023 HYUNDAI TUCSON HYBRID engine overheat

08
8-7
ONX4HQ010015
7. Press the 12V Battery Reset switch.
8. Start the engine of the assisting vehicle and let it run for a few
minutes.
9. Start your vehicle as soon as possible. After starting the vehicle
(
indicator on), operate the vehicle
safely outdoors in ready mode
stopped and/or drive it for 30 minutes
total to charge the 12V battery fully.
If your vehicle will not start after a few
attempts, it probably requires service.
In this event please seek qualified
assistance. If the cause of your battery
discharging is not apparent, have your
vehicle checked by an authorized
HYUNDAI dealer.
Disconnect the jumper cables in the
exact reverse order you connected them:
1. Disconnect the jumper cable from the black, negative (-) chassis ground of
your vehicle (4).
2. Disconnect the other end of the jumper cable from the black, negative
(-) battery/chassis ground of the
assisting vehicle (3).
3. Disconnect the second jumper cable from the red, positive (+) battery/
jumper terminal of the assisting
vehicle (2).
4. Disconnect the other end of the jumper cable from the red,
charging terminal inside the engine
compartment fuse panel (1).
Information
The voltage range of the charger should be
13.3~14V and its current range should be
less than 60A. (13.8V is recommended).
CAUTION

[The use of an improper charger with a
voltage and current range higher than
specified may cause overheating and
damage to the 12V battery.

[ The use of an incorrect charger will
lead to a power shut-off to save the
12V battery. Stop using the incorrect
charger once the power of the
vehicle is shut off.
Information
An inappropriately disposed
battery can be harmful to
the environment and human
health. Dispose of the battery
according to your local law(s) or
regulations.
NOTICE
To prevent damage to your vehicle:

[Only use a 12-volt power supply
(battery or jumper system) to jump
start your vehicle.

[ Do not attempt to jump start your
vehicle by push-starting.
CAUTION
Do not jump start another vehicle with
your hybrid vehicle. Jump starting
another vehicle will damage the
hybrid vehicle’s 12 volt battery (lithium
polymer type).
WARNING
While jump starting your vehicle, avoid
the positive (+) and negative (-) cables
to come in contact. A spark could cause
personal injury.

Emergency Situations8-10
IF THE ENGINE OVERHEATS
If your temperature gauge indicates
overheating, you experience a loss of
power, or hear loud pinging or knocking,
the engine may be overheating. If this
happens, you should:
1. Pull off the road and stop as soon as it is safe to do so.
2. Shift the gear to P (Park) and set the parking brake
3. Turn off the air conditioner.
4. When the coolant or hot steams gush out of the reservoir, stop the engine
and call an authorized HYUNDAI
dealer for assistance. If the coolant
does not flow out, leave the engine
compartment opened, while running
the engine. Check the coolant
temperature gauge on the instrument
cluster and turn off the engine to
make sure the coolant temperature is
sufficiently cooled down. 5. Cool down the engine sufficiently
and check the coolant level. When it
is insufficient, check its connection
with the radiator, the heater hose,
and the water pump for any leakage.
When there is no leakage, add the
coolant. However, if the problems
persists, such as the coolant leakages,
the cooling-fan malfunction or the
water pump drive belt damages,
immediately stop the engine, and
have your vehicle checked by an
authorized HYUNDAI dealer.

[ You should mix antifreeze and water in
a proper ratio to make coolant. If the
antifreeze ratio is too high or low, it
may cause overheating due to the lack
of cooling function.
(Refer to the Mix Ratio in “Checking
the coolant level” in chapter 8.)

[ If overheating happens repeatedly,
have your vehicle to be checked by an
authorized HYUNDAI dealer.
WARNING
While the engine is running,
keep hands, clothing and tools
away from the moving parts
such as the cooling fan and
drive belt to prevent serious
injury.

08
8-11
WARNING
Never remove the engine
coolant cap and/or inverter
coolant cap or the drain plug
while the engine and radiator
are hot.
Hot coolant and steam may blow out
under pressure, causing serious injury.
Turn the hybrid system off and wait until
the engine cools down. Use extreme
care when removing the engine coolant
cap and/or inverter coolant cap. Wrap
a thick towel around it, and turn it
counterclockwise slowly to the first
stop. Step back while the pressure is
released from the cooling system. When
you are sure all the pressure has been
released, press down on the cap, using
a thick towel, and continue turning
counterclockwise to remove it.
CAUTION

[ Serious loss of coolant indicates a
leak in the cooling system and should
be checked as soon as possible by an
authorized HYUNDAI dealer.

[ When the engine overheats from
low engine coolant, suddenly adding
engine coolant may cause cracks
in the engine. To prevent damage,
add engine coolant slowly in small
quantities.

08
8-13
Tire Pressure Monitoring System
WARNING
Over-inflation or under-inflation can
reduce tire life, adversely affect vehicle
handling, and lead to sudden tire failure
that may cause loss of vehicle control
resulting in an accident.
Each tire, including the spare (if
provided), should be checked monthly
when cold and inflated to the inflation
pressure recommended by the vehicle
manufacturer on the vehicle placard
or tire inflation pressure label. (If your
vehicle has tires of a different size than
the size indicated on the vehicle placard
or tire inflation pressure label, you should
determine the proper tire inflation
pressure for those tires.)
As an added safety feature, your
vehicle has been equipped with a tire
pressure monitoring system (TPMS)
that illuminates a low tire pressure
telltale when one or more of your tires is
significantly under-inflated. Accordingly,
when the low tire pressure telltale
illuminates, you should stop and check
your tires as soon as possible, and inflate
them to the proper pressure. Driving on
a significantly under-inflated tire causes
the tire to overheat and can lead to tire
failure.
Under-inflation also reduces fuel
efficiency and tire tread life, and may
affect the vehicle’s handling and
stopping ability.
Please note that the TPMS is not a
substitute for proper tire maintenance,
and it is the driver’s responsibility to
maintain correct tire pressure, even if
under-inflation has not reached the level
to trigger illumination of the TPMS low
tire pressure telltale.
Your vehicle has also been equipped with
a TPMS malfunction indicator to indicate
when the system is not operating
properly. The TPMS malfunction
indicator is combined with the low
tire pressure telltale. When the system
detects a malfunction, the indicator will
flash for approximately one minute and
then remain continuously illuminated.
This sequence will continue upon
subsequent vehicle start-ups as long as
the malfunction exists.
When the malfunction indicator is
illuminated, the system may not be able
to detect or signal low tire pressure as
intended. TPMS malfunctions may occur
for a variety of reasons, including the
installation of replacement or alternate
tires or wheels on the vehicle that
prevent the TPMS from functioning
properly.
Always check the TPMS malfunction
telltale after replacing one or more tires
or wheels on your vehicle to ensure that
the replacement or alternate tires and
wheels allow the TPMS to continue to
function properly.
NOTICE
If any of the below happens, have
the system checked by an authorized
HYUNDAI dealer.
1. The Low Tire Pressure Telltale/TPMS Malfunction Indicator does not
illuminate for 3 seconds when the
Engine Start/Stop button is pressed
to the ON position or the vehicle is in
the ready (
) mode.
2. The TPMS Malfunction Indicator remains illuminated after blinking for
approximately 1 minute.
3. The Low Tire Pressure Position Telltale remains illuminated.

09
9-19
Turn the vehicle off and wait until the
engine cools down. Use extreme care
when removing the engine coolant cap
and/or inverter coolant cap. Wrap a
thick towel around it, and turn it slowly
to the first stop. Step back while the
pressure is released from the cooling
system. When you are sure all the
pressure has been released, press down
on the cap, using a thick towel, and
continue turning to remove it.
Information
The engine coolant and/or inverter coolant
level is influenced by the hybrid system
temperature. Before checking or refilling
the engine coolant and/or inverter coolant,
turn the hybrid vehicle off.
WARNING
The electric motor for the cooling fan
may continue to operate or start up
when the engine is not running and
can cause serious injury. Keep hands,
clothing and tools away from the
rotating fan blades of the cooling fan.
Always turn off the vehicle unless the
vehicle has to be inspected with the
engine on. Be cautious as the cooling
fan may operate until you disconnect
the (-) battery terminal (For plug-in
hybrid vehicle) or the battery connector
(For hybrid vehicle).
WARNING
Make sure the coolant cap is properly
closed after refilling coolant. Otherwise
the engine could be overheated while
driving.
„„Engine compartment front viewEngine compartment front view
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1. Check if the coolant cap label is straight In front.
„„Engine compartment rear viewEngine compartment rear view
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2. Make sure that the tiny protrusions inside the coolant cap is securely
interlocked.

09
9-21
Checking the Hybrid Starter &
Generator (HSG) Belt
Have the Hybrid Starter & Generator
(HSG) belt inspected or replaced
according to the Maintenance Schedule
in this chapter by an authorized
HYUNDAI dealer.
CAUTION
When the HSG belt is worn out or
damaged, replace the belt.
Otherwise, it may cause engine
overheating or battery discharge.
WARNING
• Turn the vehicle off while you inspect
the engine or Hybrid Starter &
Generator (HSG) belt. Otherwise it
may result in serious injury.
• Keep hands, clothing etc. away from
the Hybrid Starter & Generator (HSG)
belt.
Checking the Brake Fluid Level
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Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the side
of the reservoir.
Before removing the reservoir cap and
adding brake fluid, clean the area around
the reservoir cap thoroughly to prevent
brake fluid contamination.
If the level is low, add the specified brake
fluid to the MAX level. The level will fall
with accumulated mileage. This is a
normal condition associated with the
wear of the brake linings. If the fluid level
is excessively low, have the brake system
checked by an authorized HYUNDAI
dealer.
WARNING
If the brake system requires frequent
additions of fluid this could indicate
a leak in the brake system. Have the
vehicle inspected by an authorized
HYUNDAI dealer.
HYBRID STARTER &
GENERATOR (HSG) BELT BRAKE FLUID