Windows and Mirrors
Power Windows ............................................59
Exterior Mirrors ..............................................60
Interior Mirror ..................................................62
Sun Visors ........................................................62
Instrument Cluster
Gauges ..............................................................63
Warning Lamps and Indicators ...............66
Audible Warnings and Indicators ............69
Information Displays
General Information .....................................70
Information Messages .................................74
Climate Control
Manual Climate Control .............................85
Hints on Controlling the Interior Climate
..........................................................................8 6
Heated Exterior Mirrors ...............................87
Seats
Sitting in the Correct Position ..................88
Head Restraints .............................................88
Manual Seats .................................................90
Power Seats .....................................................91
Rear Seats ........................................................93
Front Seat Armrest .......................................94
Rear Seat Armrest ........................................94
Auxiliary Power Points
Auxiliary Power Points ................................95
USB Ports
Locating the USB Ports ...............................97
Playing Media Using the USB Port .........97
Charging a Device .........................................98
Storage Compartments
Overhead Console ........................................99
Starting and Stopping the
Engine
General Information ..................................100
Ignition Switch .............................................100
Starting a Gasoline Engine .......................101
Starting the Engine .....................................102
Switching Off the Engine ..........................102
Engine Idle Shutdown ...............................102
Engine Block Heater ...................................103
Fuel and Refueling
Safety Precautions .....................................105
Fuel Quality - Diesel ...................................106
Fuel Quality - Gasoline .............................109
Running Out of Fuel - Diesel ....................110
Running Out of Fuel - Gasoline ...............110
Refueling - Diesel .........................................110
Refueling - Gasoline ....................................112
Fuel Consumption ........................................113
Fuel Tank Selector Switch .........................114
Engine Emission Control
Emission Law .................................................115
Catalytic Converter ......................................116
Selective Catalytic Reductant System -
Diesel ............................................................118
Diesel Particulate Filter ..............................122
Transmission
Automatic Transmission ...........................128
Power Take-Off ............................................133
Rear Axle
General Information ...................................134
2-Speed Rear Axle ......................................134
2
Table of Contents
1. When your vehicle has stopped, shift
into neutral (N) or park (P).
2. Apply the parking brake and switch the
ignition off.
3. Turn the fuel filler cap
counterclockwise and remove it.
4. Refuel your vehicle as required.
5. Replace the fuel filler cap, turn it
clockwise until you feel a strong
resistance.
If the fuel cap warning lamp or a warning
message appears in the instrument cluster,
you may not have installed the fuel filler
cap correctly.
If the fuel cap warning lamp remains on,
at the next opportunity, safely pull off of
the road, remove the fuel filler cap, align
the cap properly and reinstall it. The check
fuel cap warning lamp or warning message
may not reset immediately. It may take
several driving cycles for the indicators to
turn off. A driving cycle consists of an
engine start-up (after four or more hours
with the engine off) followed by normal
city and highway driving.
FUEL CONSUMPTION
The advertised capacity is the maximum
amount of fuel that you can add to the fuel
tank after running out of fuel. Included in
the advertised capacity is an empty
reserve. The empty reserve is an
unspecified amount of fuel that remains
in the fuel tank when the fuel gauge
indicates empty.
Note:The amount of fuel in the empty
reserve varies and should not be relied upon
to increase driving range.
Filling the Fuel Tank
For consistent results when refueling:
• Turn the ignition off before fueling; an
inaccurate reading results if the engine
is left running.
• Use the same fill rate
(low-medium-high) each time the tank
is filled.
• Allow no more than one automatic
shut-off when refueling.
Results are most accurate when the filling
method is consistent.
Calculating Fuel Economy
Do not measure fuel economy during the
first 1,000 mi (1,600 km) of driving (this is
your engine’s break-in period). A more
accurate measurement is obtained after
2,000 mi (3,200 km) to 3,000 mi
(4,800 km). Also, fuel expense, frequency
of fill ups or fuel gauge readings are not
accurate ways to measure fuel economy.
1. Fill the fuel tank completely and record
the initial odometer reading.
2. Each time you fill the fuel tank, record
the amount of fuel added.
3. After at least three fill ups, fill the fuel
tank and record the current odometer
reading.
4. Subtract your initial odometer reading
from the current odometer reading.
To calculate L/100 km (liters per 100
kilometers) fuel consumption, multiply the
liters used by 100, then divide by kilometers
traveled. To calculate MPG (miles per
gallon) fuel consumption, divide miles
traveled by gallons used.
113
Fuel and Refueling
EMISSION LAW
WARNING: Do not remove or alter
the original equipment floor covering or
insulation between it and the metal floor
of the vehicle. The floor covering and
insulation protect occupants of the
vehicle from the engine and exhaust
system heat and noise. On vehicles with
no original equipment floor covering
insulation, do not carry passengers in a
manner that permits prolonged skin
contact with the metal floor. Failure to
follow these instructions may result in
fire or personal injury.
U.S. federal laws and certain state laws
prohibit removing or rendering inoperative
emission control system components.
Similar federal or provincial laws may
apply in Canada. We do not approve of any
vehicle modification without first
determining applicable laws.
Tampering with emissions
control systems including
related sensors or the Diesel
Exhaust Fluid system can result in reduced
engine power and the illumination of the
service engine soon light.
Tampering With a Noise Control
System
Federal laws prohibit the following acts:
• Removal or rendering inoperative by
any person other than for purposes of
maintenance.
• Repair or replacement of any device or
element of the design incorporated into
a new vehicle for the purpose of noise
control prior to its sale or delivery to
the ultimate purchaser or while it is in
use.
• The use of the vehicle after any person
removes or renders inoperative any
device or element of the design.
The U.S. Environmental Protection Agency
may presume to constitute tampering as
follows:
• Removal of hood blanket, fender apron
absorbers, fender apron barriers,
underbody noise shields or acoustically
absorptive material.
• Tampering or rendering inoperative the
engine speed governor, to allow engine
speed to exceed manufacturer
specifications.
If the engine does not start, runs rough,
experiences a decrease in engine
performance, experiences excess fuel
consumption or produces excessive
exhaust smoke, check for the following:
• A plugged or disconnected air inlet
system hose.
• A plugged engine air filter element.
• Water in the fuel filter and water
separator.
• A clogged fuel filter.
• Contaminated fuel.
• Air in the fuel system, due to loose
connections.
• An open or pinched sensor hose.
• Incorrect engine oil level.
115
Engine Emission Control
To prevent the engine from running at too
low an RPM, which could cause it to stall,
SelectShift still makes some downshifts
if it has determined that you have not
downshifted in time. Although SelectShift
makes some downshifts for you, it still
allows you to downshift at any time if the
SelectShift determines that there is no
damage to the engine from over-revving.
SelectShift does not automatically upshift,
even if the engine is approaching the RPM
limit. Shift manually by pressing the (+)
button.
Note:Engine damage could occur if you rev
the engine excessively and hold it without
shifting.
Progressive Range Selection (If
Equipped)
Progressive range selection gives you the
ability to lockout gears from the automatic
shifting range. This could provide you with
an improved driving experience, for
example, in slippery conditions or when
experiencing a steep slope.
With the gearshift lever in drive (D), press
the (–) button to activate progressive
range selection. The instrument cluster
indicates the available and selected gears.
All available gears display with the current
gear indicated. Press the (–) button again
to lock out gears beginning with the highest
gear. For example, press the (–) button
twice to lock out 6th and 5th gears. Only
the available gears display, and the
transmission shifts between the available
gears. Press the (+) button to unlock gears
to allow the transmission to shift to higher
gears. The transmission shifts within the
gear range you select.
Automatic Transmission at a Stop
(If Equipped)
Your transmission could reduce the load
on the engine when the vehicle stops, and
the gear selector is in drive (D) to reduce
fuel consumption and emissions. The
transmission resumes operation when you
release the brake. This feature activates
when the transmission is sufficiently
warmed, and the vehicle is on a level slope.
Automatic Transmission Adaptive
Learning
This feature could increase durability and
provide consistent shift feel over the life
of your vehicle. A new vehicle or
transmission may have firm shifts, soft
shifts, or both. This is normal and does not
affect the function or durability of the
transmission. Over time, the adaptive
learning process fully updates transmission
operation.
Brake-Shift Interlock
WARNING: Do not drive your
vehicle until you verify that the
stoplamps are working.
WARNING: When doing this
procedure, you need to take the
transmission out of park (P) which
means your vehicle can roll freely. To
avoid unwanted vehicle movement,
always fully apply the parking brake prior
to doing this procedure. Use wheel
chocks if appropriate.
WARNING: If the parking brake is
fully released, but the brake warning
lamp remains illuminated, the brakes
may not be working properly. Have your
vehicle checked as soon as possible.
131
Transmission
GENERAL DRIVING POINTS
General Information
• Accelerate smoothly and evenly. Rapid
acceleration increases fuel
consumption without increasing engine
performance.
• When approaching a hill, press the
accelerator smoothly to start the
incline at full power, and then shift
down as needed to maintain vehicle
speed.
• When going down a hill, or long steep
grades, prevent overspeeding of the
engine. Normally, choose the same
gear to descend the hill that you use to
ascend the hill. The engine governor
has no control over engine speed when
it is being pushed by a loaded vehicle.
• Do not operate in a gear that permits
an engine speed more than the
maximum governed speed or high-idle
RPM (no load).
• Always shift to a lower gear at high
altitudes to prevent engine smoking.
Backing Up
WARNING: All vehicles have blind
spots. To reduce the risk of severe injury
or property damage, never move your
vehicle to the side or rear or change lanes
without being sure your way is clear on
both sides and to your rear.
WARNING: To reduce the risk of
the possibility of personal injury while
backing up the vehicle, always be sure
your vehicle’s path is clear.Before backing up your vehicle, be sure you
can do so safely. If anything behind the cab
limits your view, do not rely on mirrors
alone to make sure that your intended path
is clear. If other people are in the vicinity,
have someone standing well behind your
vehicle and outside of your intended path
(visible through an exterior mirror) guide
you as you back up.
Although OSHA or some governmental
regulations may require the use of an
electrical or mechanical back up alarm to
warn bystanders, such an alarm does not
guarantee that the intended path is clear.
When in doubt, get out of your vehicle and
visually check the intended path is clear.
Back up slowly as to allow others time to
move, if necessary.
If you install an electrical back up alarm,
connect it to the backup lamp circuit.
Parking
WARNING: When parking your
vehicle, do not leave the transmission in
gear; if the key is in the on position and
the vehicle rolls, the engine could start.
Failure to follow these instructions could
result in an unattended vehicle moving,
possibly causing personal injury or
property damage.
Always use the parking brake. When
parking on a grade, block the wheels and
turn the front wheels to one side so that if
your vehicle rolls, the front tires act against
the curb to stop your vehicle. The front
wheels are more effective at stopping a
rolling vehicle than the rear wheels.
183
Driving Hints
•Robinair® Coolant and Battery
Refractometer 75240 –
Recommended refractometer to test
coolant concentration. (Rotunda tool
part number: ROB75240).
•Rotunda 328-R071–ELC (Antifreeze
Coolant ELC Contamination Kit) –
Evaluates the corrosion inhibitor
additive strength.
• The first step is once the coolant
concentration is verified to be in the
range of 40 – 60%. Test the
corrosion inhibitor additive
strength. If the test results show
the cooling system does not have
excessive contamination and the
corrosion inhibitor additive strength
is sufficient then no further action
is required. If the test results for the
Engine Coolant Circuit show the
cooling system has excessive
contamination or the corrosion
inhibitor additive strength is not
sufficient then add 47 fl oz (1.4 L)
of Motorcraft Specialty Orange
Engine Coolant Revitalizer. If the
test results for the Secondary
Coolant Circuit show the cooling
system has excessive
contamination or the corrosion
inhibitor additive strength is not
sufficient then add 16 fl oz (0.47 L)
of Motorcraft Specialty Orange
Engine Coolant Revitalizer.
•Motorcraft Specialty Orange Engine
Coolant Revitalizer – Additive to
boost the corrosion inhibitor level
based upon the test results of the
Antifreeze Coolant ELC Contamination
Kit. The Revitalizer may be added two
times over the life of the coolant. If
additional dosages are required, the
cooling system must be flushed and
refilled per the instructions in the
Workshop Manual.Make sure to follow the proper coolant and
additive specifications. See Capacities
and Specifications (page 288).
Coolant Change
At specific mileage intervals, as listed in
the scheduled maintenance information,
the coolant should be changed. The
information display may display a message
to change coolant at this time. Add
prediluted coolant approved to the correct
specification. See Capacities and
Specifications (page 288).
Engine-driven Cooling Fan (Fan
Clutch)
Your vehicle may have an engine driven
cooling fan drive (also called a fan clutch).
This fan drive changes the fan speed to
match the vehicle’s changing cooling air
flow requirements. Fan speed, fan noise
level and fuel consumption all will increase
based on the driving conditions that
include trailer towing, hill climbing, heavy
loads, high speed and high ambient
temperature, individually or in combination.
The fan drive is designed to provide the
minimum fan speed (and resulting
minimum fan noise and fuel consumption)
required to meet the ever changing vehicle
cooling air flow requirements. You will hear
the amount of fan noise increasing and
decreasing as the engine power
requirements and vehicle driving conditions
change as you drive. This is to be expected
as being normal to the operation of your
vehicle. High levels of fan noise might also
be heard when your engine is first started,
and should normally decrease after driving
for a short time.
237
Maintenance
Do not use the following as a coolant
substitute:
• Alcohol.
• Methanol.
• Brine.
• Any coolant mixed with alcohol or
methanol antifreeze.
Alcohol and other liquids can cause engine
damage from overheating or freezing.
Do not add extra inhibitors or additives to
the coolant. These can be harmful and
compromise the corrosion protection of
the coolant.
Recycled Coolant
We do not recommend the use of recycled
coolant as an approved recycling process
is not yet available.
Dispose of used engine coolant in an
appropriate manner. Follow your
community’s regulations and standards
for recycling and disposing of automotive
fluids.
Severe Climates
If you drive in extremely cold climates:
• It may be necessary to increase the
coolant concentration above 50%.
• A coolant concentration of 60%
provides improved freeze point
protection. Coolant concentrations
above 60% decrease the overheat
protection characteristics of the
coolant and may cause engine
damage.If you drive in extremely hot climates:
• You can decrease the coolant
concentration to 40%.
• Coolant concentrations below 40%
decrease the freeze and corrosion
protection characteristics of the
coolant and may cause engine
damage.
Vehicles driven year-round in non-extreme
climates should use prediluted engine
coolant for optimum cooling system and
engine protection.
Coolant Change
Change the coolant at specific mileage
intervals as listed in the scheduled
maintenance information. The information
display may display a message to change
coolant at this time. Add prediluted
coolant approved to the correct
specification. See Capacities and
Specifications (page 288).
Engine-driven Cooling Fan (Fan
Clutch)
Your vehicle comes with an engine driven
cooling fan drive, also called a fan clutch.
This fan drive changes the fan speed to
match the vehicle’s changing cooling air
flow requirements. Fan speed, fan noise
level and fuel consumption all will increase
based on the driving conditions that
include trailer towing, hill climbing, heavy
loads, high speed and high ambient
temperature, individually or in combination.
The fan drive is designed to provide the
minimum fan speed, and resulting
minimum fan noise and fuel consumption
required to meet the ever changing vehicle
cooling air flow requirements. You will hear
the amount of fan noise increasing and
decreasing as the engine power
requirements and vehicle driving conditions
240
Maintenance
Engine Oil Capacity and Specification -
7.3L.................................................................295
Engine Oil Check - 6.7L Diesel.................224
Engine Oil Check - 7.3L..............................225
Engine Oil Dipstick - 6.7L Diesel.............224
Engine Oil Dipstick - 7.3L...........................224
Engine Specifications - 6.7L
Diesel............................................................288
Engine Specifications - 7.3L....................289
Entering, Exiting or Climbing on This
Vehicle.............................................................20
Environment......................................................21
Essential Towing Checks..........................180
Event Data Recording
See: Data Recording.............................................13Exhaust Brake................................................143
Exhaust System Inspection.....................255
Export Unique Options................................20
Exterior Mirrors...............................................60
F
Fastening the Seatbelts..............................38
Federal Highway Administration
Regulation......................................................20
Fifth Wheel Operation.................................181
Flat Tire
See: Changing a Road Wheel.......................284Ford Credit..........................................................17
Ford Protect....................................................317
Frame and Tow Hook Inspection..........260
Front Seat Armrest........................................94
Fuel and Refueling.......................................105
Fuel Consumption.........................................113
Fuel Filter - 7.3L............................................249
Fuel Quality - Diesel....................................106
Fuel Quality - Gasoline..............................109
Fuel Shutoff...................................................189
Fuel Tank Capacity - Diesel.....................298
Fuel Tank Capacity - Gasoline...............299
Fuel Tank Selector Switch..........................114
Fuses................................................................200
Fuse Specification Chart..........................200
G
Gauges...............................................................63Gearbox
See: Transmission..............................................128General Driving Points................................183
General Information on Radio
Frequencies...................................................45
General Maintenance Information........319
Getting Assistance Outside the U.S. and
Canada..........................................................197
Getting the Services You Need...............194
H
HandbrakeSee: Parking Brake.............................................138Hazard Flashers............................................189
Headlamp Adjusting
See: Adjusting the Headlamps.....................247Headlamp Exit Delay....................................55
Headlamp Removal
See: Removing a Headlamp..........................250HeadrestSee: Head Restraints..........................................88Head Restraints..............................................88
Heated Exterior Mirrors................................87
Heating
See: Climate Control...........................................85Hill Start Assist...............................................141
Hints on Controlling the Interior
Climate...........................................................86
Hints on Driving With Anti-Lock
Brakes............................................................138
Hood Lock
See: Opening and Closing the Hood..........220Horn.....................................................................52
How Does the Pneumatic Locking
Differential Work........................................135
Hydraulic Power Steering Fluid Capacity
and Specification.....................................306
I
Ignition Switch..............................................100
In California (U.S. Only).............................195
Information Display Control.......................52
Information Displays.....................................70
General Information............................................70Information Messages..................................74
Installing Child Restraints...........................26
371
Index