2023 FORD BRONCO torque

1.Loosen the upper and lower hingemounting bolts.
2.Add or remove shims as necessary toattain proper latch alignment, startwith no shims.
3.Tighten the upper and lower hingemounting bolts, but do not apply finaltorque.
4.Disengage the latch from the strikerand confirm proper alignment.
5.Tighten the upper and lower hingemounting bolts to 41 lb.ft (55 Nm).
Removing the Doors
WARNING: Removal of doors foroff-road use only. Removing the doorsfrom the vehicle will affect protectionprovided by the doors and may affectsafety system performance, includingsafety canopy and front seat mountedside airbags, during a crash or rollover.
1.Switch your vehicle off.
2.Fold the mirrors completely toward thefront of your vehicle before removingthe front doors.
3.Fully open the door you are removing.
4.Use the provided hex tool to loosenand remove the lower hinge bolt.
5.Loosen and remove the upper hingebolt.
Note:You can store the hinge bolts in thetool pouch zipped pocket, if needed.
6.Lift the door vertically to separate itfrom the vehicle.
Note:Use caution when removing the doorsas they are heavy.
Note:Store the doors in a secure area.
Note:Store the doors out of the elementsto prevent damage.
7.To remove additional doors, repeatSteps 3-6.
8.Return the hex tool to the tool kit andsecure the tool kit in the vehicle’scenter console.
9.Return the mirrors to the drivingposition.
Note:When you remove the doors, the rearseat occupant alert no longer functions.
Note:When you remove the doors or whenyou have tube doors installed on the vehicle,a warning message related to the electricalsystem appears on the instrument clusterdisplay with each ignition cycle. Themessage no longer displays when all factorydoors are re-installed. If the messagepersists after you install all factory doors,check the wiring connectors on all the doorsto confirm that you properly connectedthem.
Cleaning the Tube Doors
We recommend that you wash the tubedoors with mild soap and rinse with astandard pressure water hose. Whilerinsing, avoid spraying water directly ontothe latch mechanism. Dry with a microfibercloth or leave to air dry.
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7.Secure the wiring harness to the bodyside by plugging it into the receptacleand pushing up on the locking tab.
8.Secure the washer hose by snapping itinto the top of the body sidereceptacle.
9.Remove the two fasteners that securethe rear roof panel at the C-pillar usingthe provided head driver and ratchet.
10.Remove the four fasteners on eachside of your vehicle that secure therear roof panel to the vehicle usingthe provided head driver and ratchet.
11.With the tailgate window open, grabthe opening with one hand andslightly lift with the other hand. Liftthe rear roof panel straight up andoff. Place the rear roof panel on a softsurface to prevent damage.
Note:Store the rear roof panel with thetailgate window open to prevent damageto the glass seal.
12.To install, reverse the removalprocedure. Torque the fasteners thatsecure the rear roof panel to yourvehicle to 15 ± 2 lb.ft (20 ± 3 Nm).
Note:Make sure the locating pins on therear roof panel sit flush in your vehicle wheninstalled.
Note:Do not overtighten the fasteners. Youcan strip the fasteners if they areovertightened.
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9.Remove the two fasteners that securethe rear roof panel at the C-pillar usingthe provided head driver and ratchet.
10.Remove the four fasteners on eachside of your vehicle that secure therear roof panel to the vehicle usingthe provided head driver and ratchet.
11.With the tailgate window open, grabthe opening with one hand andslightly lift with the other hand. Liftthe rear roof panel straight up andoff. Place the rear roof panel on a softsurface to prevent damage.
Note:Store the rear roof panel with thetailgate window open to prevent damageto the glass seal.
12.To install, reverse the removalprocedure. Torque the fasteners thatsecure the rear roof panel to yourvehicle to 15 ± 2 lb.ft (20 ± 3 Nm).
Note:Make sure the locating pins on therear roof panel sit flush in your vehicle wheninstalled.
Note:Do not overtighten the fasteners. Youcan strip the fasteners if they areovertightened.
REMOVING AND INSTALLING THEREAR ROOF PANEL - 2-DOOR
Remove the front panels before removingthe rear roof panel.
1.Open the rear doors.
2.Open the tailgate window. SeeOpening and Closing the Windows(page 113).
3.Locate the wire harness and washerhose on the driver side rear insidecorner of the vehicle.
4.Release the locking tab by pushing itdown.
5.Push the tab inward when pulling downto disconnect and remove the wiringharness.
6.Push the release button on the hoseconnector and pull down to removethe washer hose.
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7.Secure the wiring harness to the bodyside by plugging it into the receptacleand pushing up on the locking tab.
8.Secure the washer hose by snapping itinto the top of the body sidereceptacle.
9.Remove the fasteners on each sidethat secure the rear roof panel at theC-pillar using the provided head driverand ratchet.
10.Install the fasteners back to theC-pillar.
11.Remove the four fasteners on eachside of your vehicle that secure therear roof panel to the vehicle usingthe provided head driver and ratchet.
12.With the tailgate window open, grabthe opening with one hand andslightly lift with the other hand. Liftthe rear roof panel straight up andoff. Place the rear roof panel on a softsurface to prevent damage.
Note:Store the rear roof panel with thetailgate window open to prevent damageto the glass seal.
13.To install, reverse the removalprocedure.
14.Remove the fasteners on the C-pillarbefore attaching the rear roof panel.Place the rear roof panel on theC-pillar and hand start the fasteners.
15.Torque the fasteners that secure therear roof panel to your vehicle to15 ± 2 lb.ft (20 ± 3 Nm).
Note:Make sure the locating pins on therear roof panel sit flush in your vehicle wheninstalled.
Note:Do not overtighten the fasteners. Youcan strip the fasteners if they areovertightened.
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WARNING: When opening, closing,removing or installing the removablevehicle components, take care not to getyour fingers or hands caught in themechanism. Failure to follow thisinstruction could result in personal injury.
1.Fully open the soft top. See Openingand Closing the Soft Top (page 393).
2.Remove the three fasteners on eachside in the rear cargo area using theprovided head driver and ratchet.
3.Remove the soft top.
Note:Safely store the soft top when it isoff your vehicle.
4.To install, reverse the removalprocedure. Torque the fasteners thatsecure soft top to the vehicle to15 ± 2 lb.ft (20 ± 3 Nm).
Note:Make sure the soft top is set flush onthe locating pins.
Note:Do not overtighten the fasteners. Youcan strip the fasteners if they areovertightened.
Installing the Soft Top Trim Piece
(If Equipped)
Make sure to install the soft top trim piecesbefore installing the soft top.
Secure the three fasteners to the soft toptrim piece on each side of your vehicleusing the provided head driver and ratchet.
REMOVABLE FENDERS
REMOVABLE FENDERPRECAUTIONS
WARNING: Do not drive yourvehicle on public roads with fendersremoved as you will lose the protectionthey provide in a crash. Failure to followthis instruction could result in personalinjury or death.
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12.To make sure the temporarymounting pins are properly engagedwith the rock rail, the three runningboard tabs must be flush against therock rail.
13.Install a bolt on the remaining hole inthe rear running board mounting taband two bolts each on the middle andfront running board mounting tabs.
14.Use the hex tool to tighten the bolts.
Note:We recommend that you use a torquewrench to make sure you tighten all thebolts to the required 20 lb.ft (27 Nm)specification.
15.To install the additional runningboard, repeat Steps 1-14 for theopposite side
16.Return the hex tool to the tool pouchand secure it in the vehicle.
REMOVABLE FRONT BUMPER
END CAPS - RAPTOR
REMOVING AND INSTALLING THEFRONT BUMPER END CAPS
WARNING: Do not store thebumper end-caps in the vehicle.Unsecured end-caps could become aprojectile in a sudden stop or crash.
Note:Front bumper end caps are not ratedfor rock crawl use or off-road conditionswhere ground contact is likely to occur. Werecommend removing the end caps beforeuse on roads under these conditions to avoiddamage.
Removing the Front Bumper EndCap
1.Park your vehicle on level ground andmake sure the transmission is in park(P) and the engine is off.
2.Locate the 17 reusable pushpins on thecenter front bumper cover.
3.Use a suitable tool, such as a flat bladescrewdriver in the 0.10 in (2.5 mm)space between the head of the pushpinand the body of the pushpin to pry outthe head away from the body torelease the locking mechanism.
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Note:You do not need to remove the bolt.Removal could cause damage to body panelabove the bolt. The end cap at this locationhas a slot to allow removal in the next step.
12.Remove the three bolts from thebumper end cap lower attachmentand one bolt from the front topattachment.
13.Slide the end cap with the lampassembly straight out to the side ofthe vehicle.
Note:Avoid setting the end cap down onhard or sharp surfaces to prevent damageto the end cap and lamp housing.
Note:Store the end cap out of the elementsto prevent damage to the bumper end capand lamp electrical connector.
14.Using the hex tool, install and tightenthe four bolts removed in Step 12.
15.Tighten the bolt loosened in Step 11.
Note:We recommend that you use a torquewrench to make sure that you tighten all thebolts to 16 lb.ft (22 Nm).
16.Locate the docking plug and cover onthe back of the front bumper.
17.Disengage the docking plugprotective cover by pressing downand holding the release tab whilepulling the docking plug protectivecover apart from the docking plug.
Note:You do not need to remove thedocking plug that is attached to the bumperto perform this step.
18.Store the protective docking cover inthe pocket of the tool pouch.
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11.Use the hex tool to remove the threebolts from the bumper end cap lowerattachment and one bolt from thefront top attachment.
12.Loosen the top rear bolt of thebumper end cap.
Note:Make sure the bolt does not touchthe end cap
Note:You do not need to remove the bolt.Removal could cause damage to the bodypanel above the bolt. The end cap at thislocation has a slot to allow removal in thenext step.
13.Slide the end cap with the lampassembly straight in from the side ofthe vehicle.
Note:Make sure the front bumper end capslot is under the top rear bolt head on thebumper.
14.Align the holes in the end cap andbumper at the front lowerattachment.
15.Hand start the three bolts at the frontbumper end cap lower attachmentand the one bolt from the front topattachment.
Note:Do not tighten or torque the bolts.
16.Locate the lamp bolt stored in thetool pouch during the front bumperend cap removal.
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