2023 FORD BRONCO clutch

MANUAL TRANSMISSION
PRECAUTIONS
WARNING: Always set the parkingbrake fully and make sure you shift thegearshift lever to first gear. Switch theignition off and remove the key wheneveryou leave your vehicle.
Failure to fully press the clutch pedal tothe floor may cause increased shift efforts,premature wear to transmissioncomponents or damage the transmission.
Do not drive with your foot resting on theclutch pedal or use the clutch pedal to holdyour vehicle at a standstill when waitingon a hill. These actions reduce the life ofthe clutch and could nullify a clutchwarranty claim.
SHIFTING INTO REVERSE
Reverse (R)
1.Press the clutch pedal to the floor todisengage clutch.
2.Shift into reverse (R) by raising thecollar below the gearshift knob up, thenmoving the lever fully to the left, thenforward.
Note:You can only move the gearshift leverto reverse (R) by raising the collar below thegearshift knob up before shifting to reverse.This is a lockout feature which protects thetransmission from accidentally engagingreverse (R) when intending to select first(1).
If reverse (R) is not fully engaged press theclutch pedal, return the gearshift to theneutral position, then release the clutchpedal. Re-apply the clutch pedal, then liftthe gearshift collar and shift into reverse(R) again.
Note:Do not move the transmissionselector lever to reverse (R) gear when yourvehicle is moving. This can cause damageto the transmission.
Note:Make sure that your vehicle is at acomplete stop before you shift into reverse(R). Failure to do so could damage thetransmission.
CRAWLER GEAR
WHAT IS CRAWLER GEAR
Allows you to cruise at ultra low speedswith the clutch fully engaged, when drivingthrough obstacles and jagged terrain.
USING CRAWLER GEAR
Crawler (C)
Shifting into crawler gear:
1.Press the clutch pedal to the floor todisengage clutch.
2.Shift into crawler (C) by raising thecollar below the gearshift knob up, thenmoving the lever fully to the left, thenbackward.
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Note:You can only move the gearshift leverto crawler (C) by raising the collar belowthe gearshift knob up before shifting tocrawler. This is a lockout feature whichprotects the transmission from accidentallyengaging crawler (C) when intending toselect second (2).
If crawler (C) is not fully engaged press theclutch pedal down, return the gearshift tothe neutral position, then release the clutchpedal. Re-apply the clutch pedal, then liftthe gearshift collar and shift into crawler(C) again.
The crawler gear enables an easier start inunusual conditions or terrain. You shouldchange up to first (1) when possible andrefrain from using crawler (C) at highengine speeds as transmission damagecould result. See Manual TransmissionPrecautions (page 186).
In normal use, make sure your vehicle isstationary before selecting crawler (C) asit is primarily a starting gear. If you changedown to crawler (C) from first (1) while thevehicle is moving, make sure the enginespeed is below 1500 rpm, and that theclutch pedal is fully pressed for a smoothtransition to crawler gear.
RECOMMENDED SHIFT
SPEEDS
Recommended Shift Speeds
For best fuel efficiency when driving yourvehicle, shift to the next gear by 3000RPM.
Shifting at a higher RPM such as3000-6000 RPM can increase theperformance capabilities of the vehicle.However, higher engine and transmissionspeeds can increase wear and reduce fueleconomy.
When downshifting your vehicle, alwaysshift at the lowest engine RPM possible tomatch your driving conditions. This isusually under 2000 RPM for all forwardgears, except for downshifting into thecrawler (C) gear which you should dobelow 1500 RPM. See ManualTransmission Precautions (page 186).
Note:Always fully depress the clutch pedalbetween gear shifts.
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CHECKING THE MANUAL
TRANSMISSION FLUID LEVEL
Transmission fill level is 0.16 in (4 mm)from oil fill plug.
CHECKING THE CLUTCH FLUID
LEVEL
1.Check the system for any visual leaksbefore continuing.
2.Make sure the clutch pedal is in themost upward position.
3.Remove the cap and diaphragm andinspect the fluid level. To avoidcontamination, make sure the reservoircap remains in place and fullytightened unless you are checking thefluid level.
4.Reinstall the reservoir cap anddiaphragm.
Only use fluid that meets ourspecifications. See Capacities andSpecifications (page 461).
Note:A fluid level on the step line in thereservoir is within the normal operatingrange and there is no need to add fluid. Afluid level not in the normal operating rangecould compromise the performance of thesystem. Have your vehicle checkedimmediately.
MANUAL TRANSMISSION
FLUID CAPACITY AND
SPECIFICATION
See Manual Transmission FluidCapacity and Specification (page 477).
CLUTCH FLUID CAPACITY AND
SPECIFICATION
See Capacities and Specifications(page 461).
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For vehicles with an electronicshift-on-the-fly transfer case, whenshifting into two-wheel drive high on dry,hard surfaced roads, we recommend thatyou follow the following procedure toreduce the likelihood of a mechanical shiftblock:
1.When driving straight, come to acomplete stop on a flat, horizontalsurface.
2.For vehicles with an automatictransmission, shift into park (P). Forvehicles with a manual transmission,press the clutch.
3.Select 2H and wait for the 2H LED tobecome solid.
4.For vehicles with an automatictransmission, shift into reverse (R). Forvehicles with a manual transmission,select reverse (R) and release theclutch. Let the vehicle roll backward upto 3 ft (1 m) and press the brake.
5.For vehicles with an automatictransmission, shift into drive (D). Forvehicles with a manual transmission,press the clutch in again, select aforward gear and release the clutch.Let the vehicle roll forward up to 3 ft(1 m).
If the system is mechanically blocked, oneor more of the following actions can relievethe mechanical shift block:
•Momentary acceleration.
•Momentary braking.
•Bringing the vehicle to a stop.
•Shifting the transmission to neutral andback to drive.
•Shifting the transmission to reverseand back to drive.
•Driving the vehicle around a tight turnat a slow speed.
SWITCHING FOUR-WHEEL
DRIVE ON AND OFF
A vehicle that comes with four-wheel drive,when selected, has the ability to use allfour wheels to power itself. This increasestraction, which may enable you to safelydrive over terrain and road conditions thata conventional two-wheel drive vehiclecannot.
On some four-wheel drive models, theinitial shift from two-wheel drive tofour-wheel drive while the vehicle ismoving can cause a momentary clunk andratcheting sound. These sounds are normalas the front drivetrain comes up to speedand are not cause for concern.
SELECTING A FOUR-WHEEL
DRIVE MODE - 4X4 WITH PART
TIME ENGAGEMENT
To select a four-wheel drive mode, pushthe button.
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•2H - Two-wheel drive high.
•4H - Four-wheel drive high. SeeFour-Wheel Drive High (page 199).
•4L - Four-wheel drive low. SeeFour-Wheel Drive Low (page 200).
Note:Do not perform this operation whenyou have cruise control or trail controlselected and active. The system may notshift as expected.
Note:Do not perform this operation if therear wheels are slipping or when applyingthe accelerator pedal or when driving in atight turn.
Note:Momentarily releasing the acceleratorpedal when a shift in progress messagedisplays can improve engagement ordisengagement performance.
Note:When the light is solid, the systemhas achieved the desired four-wheel drivemode. When a selected four-wheel drivemode light is blinking, the system isattempting to shift to that specificfour-wheel drive mode.
Note:When you achieve recreationaltowing, all lights are off and Neutral TowEnabled Leave Transmission in Neutralappears in the instrument cluster display.
Shifting to or from Four-WheelDrive Low
1.Bring your vehicle to a stop.
2.For vehicles with an automatictransmission, place in neutral (N). Forvehicles with a manual transmission,fully press the clutch pedal.
3.Push 4L on the four-wheel drive modeselector.
Note: A 4x4 Shift in Progress messageappears in the instrument cluster displayindicating the shift is in progress. If any ofthe previous shift conditions are not met,the shift should not occur and theinstrument cluster display can guide youthrough the proper shifting procedures.
Note: If Shift Delayed Drive Forwarddisplays in the instrument cluster display,place the transmission in a forward gear,move your vehicle forward approximately5 ft (1.5 m), and shift the transmission backto neutral (N) to allow the transfer case tocomplete the range shift.
SELECTING A FOUR-WHEEL
DRIVE MODE - ADVANCED 4X4
WITH 4A MODE
To select a four-wheel drive mode, pushthe button.
•2H - Two-wheel drive high.
•4A - Four-wheel drive Auto. SeeFour-Wheel Drive Auto (page 199).
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•4H - Four-wheel drive high. SeeFour-Wheel Drive High (page 199).
•4L - Four-wheel drive low. SeeFour-Wheel Drive Low (page 200).
Note:Do not perform this operation whenyou have cruise control or trail controlselected and active. The system may notshift as expected.
Note: Do not perform this operation if therear wheels are slipping or when applyingthe accelerator pedal.
Note:When the light is solid, the systemhas achieved the desired four-wheel drivemode. When a selected four-wheel drivemode LED is blinking, the system isattempting to shift to that specificfour-wheel drive mode.
Note:When all lights are blinking, have yourvehicle serviced as soon as possible.
Note:When you achieve recreationaltowing, all lights are off and Neutral TowEnabled Leave Transmission in Neutralappears in the instrument cluster display.
Shifting to or from Four-WheelDrive Low
1.Bring your vehicle to a stop.
2.For vehicles with an automatictransmission, place in neutral (N). Forvehicles with a manual transmission,fully press the clutch pedal.
3.Push 4L on the four-wheel drive modeselector.
Note: A 4x4 Shift in Progress messageappears in the instrument cluster displayindicating the shift is in progress. If any ofthe previous shift conditions are not met,the shift should not occur and theinstrument cluster display can guide youthrough the proper shifting procedures.
Note: If Shift Delayed Drive Forwarddisplays in the instrument cluster display,place the transmission in a forward gear,move your vehicle forward approximately5 ft (1.5 m), and shift the transmission backto neutral (N) to allow the transfer case tocomplete the range shift.
FOUR-WHEEL DRIVE MODES
TWO-WHEEL DRIVE HIGH
Two-wheel drive high is for generalon-road driving. Power is sent to the rearwheels only.
Note:Two-wheel drive high can turn on oroff based on Drive Mode selection SeeG.O.A.T. Mode Control (page 260).
FOUR-WHEEL DRIVE AUTO (If
Equipped)
Four-wheel drive auto provideselectronically controlled four-wheel drivepower to both the front and rear wheels,as required, for increased traction in varyingon-road conditions. The four-wheel driveauto tuning varies based on selected DriveMode. See Selecting a Four-Wheel DriveMode (page 197).
Note:Four-wheel drive auto can turn on oroff automatically based on Drive Modeselection. See Selecting a Four-WheelDrive Mode (page 197).
FOUR-WHEEL DRIVE HIGH
Four-wheel drive high provideselectronically or mechanically lockedfour-wheel drive power to both the frontand rear wheels for use in off-road orwinter conditions such as deep snow, sandor mud. This mode is not for use on drypavement.
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FOUR-WHEEL DRIVE – INFORMATION MESSAGES
DetailsMessage
Displays when the driver attempts to shift into four-wheel drive low when traveling at too high of a speed.For 4L slow to a stop
Displays when the driver attempts to shift into four-wheel drive low without the transmission in neutral(N).
For 4L Shift to N
Displays when the driver attempts to shift into four-wheel drive low without the clutch pedal pressed.For 4L press Clutch
Displays when the driver attempts to shift out of four-wheel drive low when traveling at too high of a speed.To exit 4L slow to a stop
Displays when the driver attempts to shift out of four-wheel drive low without the transmission in neutral(N).
To Exit 4L Shift to N
Displays when the driver attempts to shift out of four-wheel drive low without the clutch pedal pressed.To exit 4L Press Clutch
Displays when the four-wheel drive system is shiftinginto and out of two-wheel drive high or between highand low ranges.
4x4 Shift in Progress
Displays when the four-wheel drive system detects adriving condition which temporarily requires greaterfour-wheel drive performance. The system resumesnormal function after the system no longer detectsthese driving conditions.
4X4 Temporarily Locked
Displays when the four-wheel system detects elevatedsystem temperature and temporarily stops providingpower to the front wheels. The system resumes normalfunction when the system temperature returns tonormal.
4x4 Temporarily Disabled
Displays when the four-wheel drive system resumesnormal function.4x4 Restored
Displays when the transfer case is not able to completea shift and requires forward motion to complete theshift.
Shift Delayed Drive Forward
Displays when the system has become disabled dueto mismatched tires or an external fault.4x4 OFF
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WINCHING OVERVIEW
Winch motor.A
Winch drum.B
Winch control pack.C
Winch rope.D
Winch clutch.E
Fairlead.F
Remote control.G
Hook strap.H
Winch hook.I
WINCHING PRECAUTIONS
WARNING: Using winch ropes isdangerous and should only be done bya person familiar with proper vehiclerecovery safety practices. Improper useof winch ropes could cause hook failureor separation from the vehicle.
WARNING: Slowly remove theslack from the winch rope prior to pulling.Failure to do so can introducesignificantly higher loads which couldcause the winch rope to break off, or thewinch rope to fail.
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