2023 CHRYSLER VOYAGER maintenance

196SERVICING AND MAINTENANCE
CHECKING OIL LEVEL
To ensure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop. The best time to
check the engine oil level is about five minutes after a fully
warmed up engine is shut off.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings.
There are four possible dipstick types:
Crosshatched zone.
 Crosshatched zone marked SAFE.
 Crosshatched zone marked with MIN at the low end of
the range and MAX at the high end of the range.
 Crosshatched zone marked with dimples at the MIN
and the MAX ends of the range.
NOTE:Always maintain the oil level within the crosshatch
markings on the dipstick.
Adding 1 qt (1 L) of oil when the reading is at the low end
of the dipstick range will raise the oil level to the high end
of the range marking.
ADDING WASHER FLUID
The fluid reservoir is located in the front of the engine
compartment. Be sure to check the fluid level in the
reservoir at regular intervals. Fill the reservoir with
windshield washer solvent (not radiator antifreeze) and
operate the system for a few seconds to flush out the
residual washer fluid.
When refilling the washer fluid reservoir, take some
washer fluid, apply it to a cloth or towel, and wipe clean the
wiper blades; this will help blade performance.
To prevent freeze-up of your windshield washer system in
cold weather, select a solution or mixture that meets or
exceeds the temperature range of your climate. This rating
information can be found on most washer fluid containers.
MAINTENANCE-FREE BATTERY
Your vehicle is equipped with a maintenance-free battery.
You will never have to add water, and periodic
maintenance is not required.CAUTION!
Overfilling or underfilling the crankcase will cause
aeration or loss of oil pressure. This could damage your
engine.
WARNING!
Commercially available windshield washer solvents are
flammable. They could ignite and burn you. Care must
be exercised when filling or working around the washer
solution.
WARNING!
Battery fluid is a corrosive acid solution and can burn
or even blind you. Do not allow battery fluid to
contact your eyes, skin, or clothing. Do not lean over
a battery when attaching clamps. If acid splashes in
eyes or on skin, flush the area immediately with large
amounts of water
Úpage 185.
 Battery gas is flammable and explosive. Keep flame
or sparks away from the battery. Do not use a
booster battery or any other booster source with an
output greater than 12 Volts. Do not allow cable
clamps to touch each other.
 Battery posts, terminals, and related accessories
contain lead and lead compounds. Wash hands after
handling.
CAUTION!
It is essential when replacing the cables on the
battery that the positive cable is attached to the posi -
tive post and the negative cable is attached to the
negative post. Battery posts are marked positive (+)
and negative (-) and are identified on the battery
case. Cable clamps should be tight on the terminal
posts and free of corrosion.
 If a “fast charger” is used while the battery is in the
vehicle, disconnect both vehicle battery cables
before connecting the charger to the battery. Do not
use a “fast charger” to provide starting voltage.

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SERVICING AND MAINTENANCE197
PRESSURE WASHING
Cleaning the engine compartment with a high pressure
washer is not recommended.
VEHICLE MAINTENANCE
An authorized dealer has the qualified service personnel,
special tools, and equipment to perform all service
operations in an expert manner. Service Manuals are
available which include detailed service information for
your vehicle. Refer to these Service Manuals before
attempting any procedure yourself.
NOTE:Intentional tampering with emissions control systems may
void your warranty and could result in civil penalties being
assessed against you.
ENGINE OIL
Engine Oil Selection
Use only the manufacturer's recommended fluid Úpage 238.
American Petroleum Institute (API)
Approved Engine Oil

These symbols mean that the oil has been certified by the API.
The manufacturer only recommends API trademark oils.

The API Starburst trademark certifies 0W-20,
0W-30 and 5W-30 engine oils.
The API Donut trademark certifies 0W-40 and
5W-40 engine oil.
Synthetic Engine Oils
Your engine was designed for synthetic engine oils, only
use synthetic API approved engine oils.
Synthetic engine oils which do not have both the correct
API trademark and the correct SAE viscosity grade
numbers should not be used.
Materials Added To Engine Oil
The manufacturer strongly recommends against the
addition of any additives (other than leak detection dyes)
to the engine oil. Engine oil is an engineered product
and its performance may be impaired by supplemental
additives.
Disposing Of Used Engine Oil And Oil
Filters

Care should be taken in disposing of used engine oil and oil
filters from your vehicle. Used oil and oil filters, indiscriminately
discarded, can present a problem to the environment. Contact
an authorized dealer, service station or governmental agency
for advice on how and where used oil and oil filters can be
safely discarded in your area.

ENGINE OIL FILTER
The engine oil filter should be replaced with a new filter at
every engine oil change.
Engine Oil Filter Selection
A full-flow type disposable oil filter should be used for
replacement. The quality of replacement filters varies
considerably. Only high quality Mopar® certified filters
should be used. If a Mopar® Engine Oil Filters are
unavailable only use filters that meet or exceed
SAE/USCAR-36 Filter Performance Requirements.
CAUTION!
Precautions have been taken to safeguard all parts and
connections however, the pressures generated by these
machines is such that complete protection against
water ingress cannot be guaranteed.
WARNING!
You can be badly injured working on or around a motor
vehicle. Only do service work for which you have the
knowledge and the proper equipment. If you have any
doubt about your ability to perform a service job, take
your vehicle to a competent mechanic.
CAUTION!
Do not use chemical flushes in your engine oil as the
chemicals can damage your engine. Such damage is
not covered by the New Vehicle Limited Warranty.
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198SERVICING AND MAINTENANCE
(Continued)
ENGINE AIR CLEANER FILTER
For the proper maintenance intervals Úpage 193.
Engine Air Cleaner Filter Selection
The quality of replacement filters varies considerably.
Only high quality Mopar® certified filters should be used.
ACCESSORY DRIVE BELT INSPECTION
When inspecting accessory drive belts, small cracks that
run across the ribbed surface of a belt from rib to rib, are
considered normal. These are not a reason to replace belt.
However, cracks running along a rib (not across) are not
normal. Any belt with cracks running along a rib must be
replaced. Also, have the belt replaced if it has excessive
wear, frayed cords, or severe glazing.

Accessory Belt (Serpentine Belt)

Conditions that would require replacement:
 Rib chunking (one or more ribs has separated from belt
body)
 Rib or belt wear
 Longitudinal belt cracking (cracks between two ribs)
 Belt slips
 Groove jumping (belt does not maintain correct posi -
tion on pulley)
 Belt broken
NOTE:Identify and correct problem before new belt is installed
Noise (objectionable squeal, squeak, or rumble is
heard or felt while drive belt is in operation).
Some conditions can be caused by a faulty component
such as a belt pulley. Belt pulleys should be carefully
inspected for damage and proper alignment.
Belt replacement on some models requires the use of
special tools; we recommend having your vehicle serviced
at an authorized dealer.
WARNING!

The air induction system (air cleaner, hoses, etc.) can
provide a measure of protection in the case of engine
backfire. Do not remove the air induction system (air
cleaner, hoses, etc.) unless such removal is necessary for
repair or maintenance. Make sure that no one is near the
engine compartment before starting the vehicle with the air
induction system (air cleaner, hoses, etc.) removed. Failure
to do so can result in serious personal injury.

WARNING!
 Do not attempt to inspect an accessory drive belt
with the vehicle running.
 When working near the radiator cooling fan, discon -
nect the fan motor lead. The fan is temperature
controlled and can start at any time regardless of
ignition mode. You could be injured by the moving
fan blades.
 You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment.
If you have any doubt about your ability to perform
a service job, take your vehicle to a competent
mechanic.
WARNING!

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SERVICING AND MAINTENANCE199
AIR CONDITIONER MAINTENANCE
For best possible performance, your air conditioner should
be checked and serviced by an authorized dealer at the
start of each warm season. This service should include
cleaning of the condenser fins and a performance test.
Drive belt tension should also be checked at this time.
Refrigerant Recovery And Recycling —
R–1234yf
R–1234yf Air Conditioning Refrigerant is a Hydrofluo -
roolefin (HFO) that is endorsed by the Environmental
Protection Agency and is an ozone-friendly substance with
a low global-warming potential. It is recommended that air
conditioning service be performed by an authorized dealer
using recovery and recycling equipment.
NOTE:Use only manufacturer approved A/C system PAG
compressor oil, and refrigerants.
Cabin Air Filter
The cabin air filter is located in the fresh air inlet behind
the glove compartment. Perform the following procedure
to replace the filter:

1. Remove all contents from the glove compartment.

Glove Compartment

2. Open the glove compartment door partially, leaving extra slack on the glove compartment tension tether.
Detach the glove compartment tension tether by
sliding the black tension tether clip down, and
popping it out of the slot on the side of the glove
compartment door.
3. There are glove compartment travel stops on either side of the glove compartment door. To release them,
push inward on each travel stop, and pull the glove
compartment door down until the travel stops pass
clear of their hooking points.
WARNING!
Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi -
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other
unapproved refrigerants or lubricants can cause
the system to fail, requiring costly repairs. Refer to
Warranty Information located online, for further
warranty information.
 The air conditioning system contains refrigerant
under high pressure. To avoid risk of personal injury
or damage to the system, adding refrigerant or any
repair requiring lines to be disconnected should be
done by an experienced technician.
CAUTION!

Do not use chemical flushes in your air conditioning system
as the chemicals can damage your air conditioning
components. Such damage is not covered by the New
Vehicle Limited Warranty.

WARNING!
Do not remove the cabin air filter while the vehicle is
running, or while the ignition is in the ACC or ON/RUN
mode. With the cabin air filter removed and the blower
operating, the blower can contact hands and may
propel dirt and debris into your eyes, resulting in
personal injury.
1 — Glove Compartment Travel Stops
2 — Glove Compartment Tension Tether Clip
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200SERVICING AND MAINTENANCE
4. Open the glove compartment door as far as possible
to gain access to the cabin air filter compartment
cover.

Cabin Air Filter Compartment Cover

5. Pry up the lid of each individual compartment snap, and detach it from the rest of the snap. There is a
small space on the side of each snap to use for
separating the lid from the snap. Once detached,
remove the rest of the snap completely from the
compartment cover.
6. After removing the snaps, lift up the compartment cover to gain access to the fresh air inlet.

Cabin Air Filter Cover

7. Remove the filter cover by prying back each of the retaining tabs from their hooking points, and then
pulling the filter cover out to expose the cabin air
filter. Remove the air filter by pulling it straight out
of the housing.
8. Install the new air filter with the arrow on the filter pointing toward the floor. 9. Once the filter is replaced, reinstall the filter cover,
making sure the retaining tabs are fully secured into
their housings.
10. Close the cabin air filter compartment cover, and reinsert the snaps into their slots. Push the snap lids
until fully attached.
11. Push the glove compartment door to the near closed position to reengage the glove compartment travel
stops. Finally, pull the glove compartment tension
tether clip down and slide it back into the slot on the
side of the glove compartment door.
BODY LUBRICATION

Locks and all body pivot points, including such items as seat
tracks, door hinge pivot points and rollers, liftgate, tailgate,
decklid, sliding doors and hood hinges, should be lubricated
periodically. Use a lithium-based grease, such as Mopar®
Spray White Lube to ensure quiet, easy operation and to protect
against rust and wear. Prior to the application of any lubricant,
the parts concerned should be wiped clean to remove dust and
grit; after lubricating, excess oil and grease should be removed.
Particular attention should also be given to hood latching
components to ensure proper function. When performing other
underhood services, the hood latch release mechanism, and
safety catch should be cleaned and lubricated.

The external lock cylinders should be lubricated twice a
year, preferably in the Autumn and Spring. Apply a small
amount of a high quality lubricant, such as Mopar® Lock
Cylinder Lubricant directly into the lock cylinder.
1 — Compartment Cover
2 — Compartment Snap1 — Filter Cover
2 — Retaining Tabs
CAUTION!

The cabin air filter is identified with an arrow to indicate
airflow direction through the filter. Failure to properly install
the filter will result in the need to replace it more often.

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SERVICING AND MAINTENANCE201
WINDSHIELD WIPER BLADES
Clean the rubber edges of the wiper blades and the
windshield periodically with a sponge or soft cloth and a
mild nonabrasive cleaner. This will remove accumulations
of salt or road film.
Operation of the wipers on dry glass for long periods may
cause deterioration of the wiper blades. Always use
washer fluid when using the wipers to remove salt or dirt
from a dry windshield.
Avoid using the wiper blades to remove frost or ice from
the windshield. Keep the blade rubber out of contact with
petroleum products such as engine oil, gasoline, etc.
NOTE:Life expectancy of wiper blades varies depending on
geographical area and frequency of use. If chattering,
marks, water lines or wet spots are present, clean the
wiper blades or replace as necessary.
The wiper blades and wiper arms should be inspected
periodically, not just when wiper performance problems
are experienced. This inspection should include the
following points:
Wear or uneven edges
 Foreign material
 Hardening or cracking
 Deformation or fatigue
If a wiper blade or wiper arm is damaged, replace the
affected wiper arm or blade with a new unit. Do not
attempt to repair a wiper arm or blade that is damaged.
Front Wiper Blade Removal/Installation

1. Lift the wiper arm to raise the wiper blade off of the glass, until the wiper arm is in the full up position.

Wiper Blade With Release Tab In Locked Position

2. To disengage the wiper blade from the wiper arm, flip up the release tab on the wiper blade and while
holding the wiper arm with one hand, slide the wiper
blade down towards the base of the wiper arm.

Wiper Blade With Release Tab In Unlocked Position

CAUTION!
Do not allow the wiper arm to spring back against the
glass without the wiper blade in place or the glass may
be damaged.
1 — Wiper Blade
2 — Release Tab
3 — Wiper Arm
1 — Wiper Blade
2 — Release Tab
3 — Wiper Arm
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202SERVICING AND MAINTENANCE
3. With the wiper blade disengaged, remove the wiper
blade from the wiper arm by holding the wiper arm
with one hand and separating the wiper blade from
the wiper arm with the other hand (move the wiper
blade toward the right side of the vehicle to separate
the wiper blade from the wiper arm).

Wiper Blade Removed From Wiper Arm

4. Gently lower the wiper arm onto the glass. Installing The Front Wipers

1. Lift the wiper arm off of the glass, until the wiper arm
is in the full up position.

2. Position the wiper blade near the hook on the tip of the wiper arm with the wiper release tab open and the
blade side of the wiper facing up and away from the
windshield.
3. Insert the hook on the tip of the arm through the opening in the wiper blade under the release tab.
4. Slide the wiper blade up into the hook on the wiper arm and rotate the wiper blade until it is flush against
the wiper arm. Fold down the latch release tab and
snap it into its locked position. Latch engagement will
be accompanied by an audible click.
5. Gently lower the wiper blade onto the glass.
Rear Wiper Blade Removal/Installation

1. Lift the rear wiper arm pivot cap away from the glass to allow the rear wiper blade to be raised off of the
glass.

NOTE:
The rear wiper arm cannot be fully raised off the glass unless
the wiper arm pivot cap is unsnapped first. Attempting to fully
raise the rear wiper arm without unsnapping the wiper arm
pivot cap may damage the vehicle.

Wiper Pivot Cap In Unlocked Position

2. Lift the rear wiper arm fully off the glass.

Wiper Blade In Folded Out Position

1 — Wiper Blade
2 — Release Tab
3 — Wiper Arm
1 — Wiper Arm Pivot Cap
2 — Wiper Arm
1 — Wiper Blade
2 — Wiper Arm
3 — Wiper Arm Pivot Cap

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SERVICING AND MAINTENANCE203
3. To remove the wiper blade from the wiper arm, grab
the bottom end of the wiper blade nearest to wiper
arm with your right hand. With your left hand hold the
wiper arm as you pull the wiper blade away from the
wiper arm past its stop far enough to unsnap the
wiper blade pivot pin from the receptacle on the end
of the wiper arm.
NOTE:Resistance will be accompanied by an audible snap.
4. Still holding the bottom end of the wiper blade, move the wiper blade upward and away from the wiper arm
to disengage.

Wiper Blade Removed From Wiper Arm

5. Gently lower the tip of the wiper arm onto the glass. Installing The Rear Wiper

1. Lift the rear wiper arm pivot cap away from the glass
to allow the rear wiper blade to be raised off of the
glass.

NOTE:
The rear wiper arm cannot be fully raised off the glass unless
the wiper arm pivot cap is unsnapped first. Attempting to fully
raise the rear wiper arm without unsnapping the wiper arm
pivot cap may damage the vehicle.

2. Lift the rear wiper arm fully off the glass.
3. Insert the wiper blade pivot pin into the opening on the end of the wiper arm. Grab the bottom end of the
wiper arm with one hand, and press the wiper blade
flush with the wiper arm until it snaps into place.
4. Lower the wiper blade onto the glass and snap the wiper arm pivot cap back into place.
EXHAUST SYSTEM
The best protection against carbon monoxide entry into
the vehicle body is a properly maintained engine exhaust
system.
If you notice a change in the sound of the exhaust system;
or if the exhaust fumes can be detected inside the vehicle;
or when the underside or rear of the vehicle is damaged;
have an authorized technician inspect the complete
exhaust system and adjacent body areas for broken,
damaged, deteriorated, or mispositioned parts. Open
seams or loose connections could permit exhaust fumes
to seep into the passenger compartment. In addition, have
the exhaust system inspected each time the vehicle is
raised for lubrication or oil change. Replace as required.
1 — Wiper Blade
2 — Wiper Blade Pivot Pin
3 — Wiper Arm Receptacle
4 — Wiper Arm
WARNING!

Exhaust gases can injure or kill. They contain carbon
monoxide (CO), which is colorless and odorless.
Breathing it can make you unconscious and can
eventually poison you. To avoid breathing CO,
Úpage 167 for further information.
 A hot exhaust system can start a fire if you park over
materials that can burn, such as grass or leaves, and
those items come into contact with your exhaust
system. Do not park or operate your vehicle in areas
where your exhaust system can contact anything that
can burn.
CAUTION!
The catalytic converter requires the use of unleaded
fuel only. Leaded gasoline will destroy the effective -
ness of the catalyst as an emissions control device
and may seriously reduce engine performance and
cause serious damage to the engine.
 Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition.
 In the event of engine malfunction, particularly
involving engine misfire or other apparent loss of
performance, have your vehicle serviced promptly.
Continued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and
vehicle.
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