2022 YAMAHA XSR 900 brake pads

Table of contents
Safety information........................... 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Special features .............................. 3-1
Cruise control system .. ................... 3-1
“D-MODE” ...................................... 3-3
“TCS-MODE” .................................. 3-4
Quick shifter ................................... 3-6
BC .................................................. 3-6
Instrument and control functions ... 4-1
Immobilizer system ......................... 4-1
Main switch/steering lock................ 4-2
Handlebar switches .................... .... 4-3
Indicator lights and warning lights............................................ 4-5
Display............................................ 4-9
Settings MENU ............................. 4-15
Clutch lever .................................. 4-19
Shift pedal .................................... 4-20
Brake lever ................................... 4-20
Brake pedal ............... ................... 4-21
Brake control system (BC)............ 4-21
Fuel tank cap ................................ 4-22
Fuel .............................................. 4-23
Fuel tank overflow hose ............... 4-25
Catalytic converter........................ 4-25 Seat.............................................. 4-26
Rider footrest position .................. 4-26
Handlebar position ....
.................. 4-27
Adjusting the front fork ................. 4-27
Adjusting the shock absorber
assembly .................................. 4-29
Auxiliary DC connectors............... 4-31
Sidestand ..................................... 4-31
Ignition circuit cut-off system........ 4-32
For your safety – pre-operation
checks .............................................. 5-1
Operation and important riding
points ................................................ 6-1
Engine break-in .............................. 6-1
Starting the engine ......................... 6-2
Shifting ........................................... 6-3
Tips for reducing fuel consumption ............................... 6-4
Parking ........................................... 6-5
Periodic maintenance and
adjustment ....................................... 7-1
Tool kit ........................................... 7-2
Periodic maintenance charts.......... 7-3
Periodic maintenance chart for the emission control syst em ............. 7-3
General maintenance and lubrication chart .......................... 7-4
Side cover ...................................... 7-8 Checking the spark plugs ............. 7-11
Canister ........................................ 7-12
Engine oil ...................................... 7-12
Why Yamalube ............................. 7-13
Coolant ......................................... 7-13
Air filter element............................ 7-15
Checking the engine idling
speed ........................................ 7-15
Valve clearance ............................ 7-15
Tires.............................................. 7-16
Cast wheels .................................. 7-18
Adjusting the clutch lever free play............................................ 7-19
Checking the brake lever free
play............................................ 7-19
Brake light switches ...................... 7-20
Checking the front and rear
brake pads ................................ 7-20
Checking the brake fluid level....... 7-21
Changing the brake fluid............... 7-22
Drive chain slack .......................... 7-23
Cleaning and lubricating the drive chain ................................. 7-25
Checking and lubricating the cables ........................................ 7-25
Checking and lubricating the throttle grip ................................ 7-26
Checking and lubricating the
brake and shift pedals ............... 7-26
Checking and lubricating the brake and clutch levers ............. 7-27
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5-1
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For your safety – pre-operation checks
EAU1559B
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check fuel tank overflow hose for obstr
uctions, cracks or damage, and check
hose connection. 4-23, 4-25
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 7-12
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage. 7-13
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 7-20, 7-21
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For your safety – pre-operation checks
5-2
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Rear brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 7-20, 7-21
Clutch Check operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary. 7-19
Throttle grip Check for smooth rotation and automatic return. 7-26
Control cables Make sure that operation is smooth.
Lubricate if necessary. 7-25
Drive chain Check chain slack.
Adjust if necessary.
Check chain condition.
Lubricate if necessary. 7-23, 7-25
Wheels and tires Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary. 7-16, 7-18
Brake and shift pedals Make sure that operation is smooth.
Lubricate pedal pivoting points if necessary. 7-26
Brake and clutch levers Make sure that operation is smooth.
Lubricate lever pivoting points if necessary. 7-27
Sidestand Make sure that operation is smooth.
Lubricate pivot if necessary. 7-27
Chassis fasteners Make sure that all nuts, bolts
and screws are properly tightened.
Tighten if necessary. —
Instruments, lights, signals
and switches Check operation.
Correct if necessary.
—
Sidestand switch Check operation of ignition circuit cut-off system.
If system is not working correctly, have Yamaha dealer check vehicle. 4-31
ITEM CHECKS PAGE
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Periodic maintenance and adjustment
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EAU71353
General maintenance an d lubrication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Diagnostic system
check Perform dynamic inspection using
Yamaha diagnostic tool.
Check the error codes. 
2 *Air filter element Replace. Every 40000 km (24000 mi)
3Clutch Check operation.
Adjust. 
4 *Front brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary. 
5 *Rear brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary. 
6 *Brake hoses Check for cracks or damage.

Replace. Every 4 years
7 *Brake fluid Change. Every 2 years
8 *Wheels Check runout and for damage.
Replace if necessary. 
9 *Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary. 
10 *Wheel bearings Check bearing for looseness or
damage. 
11 *Swingarm pivot
bearings Check operation and for
excessive play. 
Lubricate with lithium-soap-based grease. Every 50000 km (30000 mi)
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Periodic maintenance and adjustment7-20
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sult in loss of control and an acci-
dent.
EAU36505
Brake light switchesThe brake light should come on just be-
fore braking takes effect. The brake
light is activated by switches connected
to the brake lever and brake pedal.
Since the brake light switches are com-
ponents of the anti-lock brake system,
they should only be serviced by a
Yamaha dealer.
EAU22393
Checking the front and rear
brake padsThe front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU36891
Front brake pads
Each front brake pad is provided with
wear indicators, which allows you to
check the brake pad wear without hav-
ing to disassemble the brake. To check
the brake pad wear, check the position
of the wear indicators while applying
the brake. If a brake pad has worn to
the point that a wear indicator almost1. Brake pad wear indicator
1
1
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Periodic maintenance and adjustment
7-21
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13 touches the brake disc, have a Yamaha
dealer replace the brake pads as a set.
EAU46292
Rear brake pads
Each rear brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that a wear
indicator groove almost appears, have
a Yamaha dealer replace the brake
pads as a set.
EAU40262
Checking the brake fluid levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake
Rear brake
WARNING
EWA16011
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.

Clean the filler cap before re-
moving. Use only DOT 4 brake
fluid from a sealed container.

Use only the specified brake flu-
id; otherwise, the rubber seals
1. Brake pad wear indicator groove
1
1
1. Minimum level mark
1111
1. Minimum level markSpecified brake fluid:
DOT 4
11 1 1
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Periodic maintenance and adjustment7-22
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may deteriorate, causing leak-
age.

Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.

Be careful that water or dust
does not enter the brake fluid
reservoir when refilling. Water
will significantly lower the boil-
ing point of the fluid and may re-
sult in vapor lock, and dirt may
clog the ABS hydraulic unitvalves.
NOTICE
ECA17641
Brake fluid may damage painted sur-
faces or plastic parts. Always cleanup spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before further riding.
EAU22734
Changing the brake fluidHave a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking.
Brake seals: every 2 years

Brake hoses: every 4 years
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Motorcycle care and storage
8-3
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operating the vehicle.
[EWA20650]
5. Treat rubber, vinyl, and unpainted
plastic parts with a suitable care
product.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces using a non-abrasive wax or use a detail
spray for motorcycles.
8. When finished cleaning, start the engine and let it idle for several
minutes to help dry any remaining
moisture.
9. If the headlight lens has fogged up, start the engine and turn on the
headlight to help remove the mois-
ture.
10. Let the vehicle dry completely be- fore storing or covering it.NOTICE
ECA26320

Do not apply wax to rubber or
unpainted plastic parts.

Do not use abrasive polishing
compounds as they will wear
away the paint.

Apply sprays and wax sparing-ly. Wipe off excess afterwards.
WARNING
EWA20660
Contaminants left on the brakes or
tires can cause loss of control.
Make sure there is no lubricant
or wax on the brakes or tires.

If necessary, wash the tires with
warm water and a mild deter-
gent.

If necessary, clean the brake
discs and pads with brake
cleaner or acetone.

Before riding at higher speeds,
test the vehicle’s braking perfor-mance and cornering behavior.
EAU83472
StorageAlways store the vehicle in a cool, dry
place. If necessary, protect it against
dust with a porous cover. Be sure the
engine and the exhaust system are
cool before covering the vehicle. If the
vehicle often sits for weeks at a time
between uses, the use of a quality fuel
stabilizer is recommended after each
fill-up.NOTICE
ECA21170

Storing the vehicle in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.

To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long term storage
Before storing the vehicle long term (60
days or more): 1. Make all necessary repairs and
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