2022 YAMAHA KODIAK 450 Owners Manual

6-4
6
Brake fluid leakage (front brake)
Check to see if any brake fluid is leaking out of the
hose, joint or brake fluid reservoir of the front
brake. Apply the brake firmly for one minute. If the
lever moves slowly inward, there may be a leak in
the brake system. If there is any leakage, the brake
system should be checked by a Yamaha dealer.
Brake operation
Test the brakes at slow speed after starting out to
make sure they are working properly. If the brakes
do not provide proper braking performance,
check the brake pads and friction plates for wear.
(See page 9-40.)
EBU19762Throttle leverCheck the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.EBU38663TiresCheck and adjust the tire pressure before each
ride. Check tires for wear and damage. Tire pressure
A low-pressure tire gauge is included as standard
equipment. Make two measurements of the tire
pressure and use the second reading. Dust or dirt
in the gauge could cause the first reading to be in-
correct.
Tire pressure must be checked and set when the
tires are cold. The tire pressure should be the
same on both sides, and must be adjusted ac-
cording to vehicle loading conditions. Set the tire
pressure as specified below.
WARNING! Opera-
tion of this vehicle with improper tire pressure
may cause severe injury or death from loss of
1. Low-pressure tire gauge
2. Tire air valve
1
2
UBHT60E0.book Page 4 Wednesday, August 4, 2021 8:09 AM

6-5
6control or rollover. Tire pressure below the
minimum specified could also cause the tire to
dislodge from the rim under severe driving
conditions.
[EWB04120]
OPERATING TIRE PRESSURE (cold):
No cargo or trailer:
Front: (Recommended)35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear: (Recommended) 30.0 kPa (0.300 kgf/cm², 4.4 psi)
Front: (Minimum) 32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear: (Minimum) 27.0 kPa (0.270 kgf/cm², 4.0 psi)
With cargo or trailer: Front: (Recommended)50.0 kPa (0.500 kgf/cm², 7.3 psi)
Rear: (Recommended) 50.0 kPa (0.500 kgf/cm², 7.3 psi)
Front: (Minimum) 45.0 kPa (0.450 kgf/cm², 6.5 psi)
Rear: (Minimum) 45.0 kPa (0.450 kgf/cm², 6.5 psi)
Maximum load: Veh i cl e:240.0 kg (530 lb)
The vehicle’s maximum load is the com-
bined weight of the rider, accessories, car-
go, and trailer tongue weight.
UBHT60E0.book Page 5 Wednesday, August 4, 2021 8:09 AM

6-6
6
Tire inspection
When the tire tread depth has worn to 3 mm (0.12
in) replace the tire. If the tire has a nail or glass
fragments in it, or if the sidewall is cracked, re-
place the tire.
Tire information
This ATV is equipped with tubeless tires and tire
air valves. After extensive tests, only the tires list-
ed below are approved for this model by Yamaha.
WARNING
EWB02552Use of improper tires on this ATV may cause
loss of control, increasing your risk of an acci-
dent.
1. Tire tread depth
Front:
Manufacturer/model:CHENG SHIN/CU905
Size: AT 2 5 x 8 - 1 2
Rear: Manufacturer/model:CHENG SHIN/CU906
Size: AT25x10-12
Maximum tire seating pressure: Front250 kPa (2.5 kgf/cm², 36 psi)
Rear 250 kPa (2.5 kgf/cm², 36 psi)
UBHT60E0.book Page 6 Wednesday, August 4, 2021 8:09 AM

6-7
6Aftermarket tires and rims
The tires and rims that came with your ATV were
designed to match the performance capabilities
and to provide the best combination of handling,
braking, and comfort. Other tires, rims, sizes, and
combinations may not be appropriate.
EBU19841Chassis fastenersMake sure that all nuts, bolts and screws are
properly tightened.EBU19851Instruments, lights and switchesCheck that all instruments, lights and switches are
working properly. Correct if necessary.UBHT60E0.book Page 7 Wednesday, August 4, 2021 8:09 AM

7-1
7
EBU19882
OPERATION
EBU19902Read the Owner’s Manual carefully before riding
the ATV. If there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWB00632Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury. EBU30564Starting the engineThis model is equipped with an ignition circuit cut-
off system. To enable starting one of the following
conditions must be met:
The drive select lever is in the neutral or park po-
sition.
 The rear brake lever or brake pedal is applied.TIPIt is recommended to shift into neutral or park and
apply the rear brake when starting the engine.
NOTICEECB00151See the “Engine break-in” section on page 7-4
prior to operating the engine for the first time. To start the engine
1. Turn the key to “ ” (on) and the engine stop switch to “ ” (run).
The coolant temperature warning light and
the engine trouble warning light should
come on for a few seconds, then go off.
 For EPS-equipped models, the electric
power steering warning light should come
on and stay on until the engine is started.NOTICEECB00826To avoid possible damage, do not operate the
ATV if a warning light does not work as de-
scribed above. 2. Apply the brake pedal, then shift the drive se-
lect lever into the neutral or park position. The
corresponding indicator light should come
UBHT60E0.book Page 1 Wednesday, August 4, 2021 8:09 AM

7-2
7on. If the indicator light does not come on,
have a Yamaha dealer check the electrical
circuit.
3. Apply the rear brake lever or brake pedal.
4. Release the throttle lever, then push the start switch to crank the engine with the starter.
Release the start switch when the engine has
started.
TIPIf the engine fails to start, release the start switch.
Wait a few seconds before the next cranking at-
tempt to allow battery voltage to restore. Do not
crank the engine more than 10 seconds on any
single attempt. NOTICEECB00164For maximum engine life, never accelerate
hard when the engine is cold!
EBU36230Operating the drive select lever and
driving in reverseNOTICEECB03330Do not shift without coming to a complete stop
and waiting for the engine to return to normal
idle speed. Damage to the engine or drivetrain
may occur. Shifting: Neutral to High-range and High-range
to Low-range1. Bring the ATV to a complete stop.
2. Apply the brake pedal, and then shift by mov- ing the drive select lever along the shift guide.TIPMake sure that the drive select lever is completely
shifted into position.
UBHT60E0.book Page 2 Wednesday, August 4, 2021 8:09 AM

7-3
7
3. Release the brake pedal, and then open the throttle lever gradually.
Shifting: Neutral to Reverse and Reverse to
Park
WARNING
EWB00721Improper operation in reverse could make you
hit an obstacle or even a person behind you,
resulting in serious injury. When you shift into reverse, make sure there are no people or ob-
stacles behind you. When it is safe to proceed,
go slowly.
1. Bring the ATV to a complete stop.
2. Apply the brake pedal.
3. Shift from neutral to reverse or from reverse
to park and vice versa by moving the drive se-
lect lever along the shift guide.
1. Drive select lever
2. L (Low-range)
3. H (High-range)
4. N (Neutral)
5. R (Reverse)
6. P (Park)
1 2L
3H4N5R6P
1. Drive select lever
2. L (Low-rangeF
3. H (High-range)
4. N (NeutralF
5. R (ReverseF
6. P (Park)
2L3H4N5R6P
1
UBHT60E0.book Page 3 Wednesday, August 4, 2021 8:09 AM

7-4
7
TIPWhen in reverse, the reverse indicator light
should come on. If the indicator light does not
come on, have a Yamaha dealer check the elec-
trical circuit.
 Due to the synchronizing mechanism in the en-
gine, the indicator light may not come on until
the ATV starts moving. 4. Check behind for people or obstacles, and
then release the brake pedal.
5. Open the throttle lever gradually and continue to watch to the rear while backing.EBU36862Engine break-inThere is never a more important period in the life
of your engine than the first 240 km (150 mi) or 15
hours of operation. For this reason, you should fol-
low the engine break-in instructions carefully.
Since the engine is brand new, do not put an ex-
cessive load on it for the first 240 km (150 mi) or
15 hours. During this period the various parts in
the engine wear and polish themselves to the cor-
rect operating clearances. Avoid prolonged full-
throttle operation or any condition that might re-
sult in engine overheating. 0–120 km (0–75 mi) or 0–8 hours
Avoid prolonged operation above 1/2 throttle.
Vary the speed of the ATV regularly. Do not oper-
ate it at one set throttle position.
120–240 km (75–150 mi) or 8–15 hours
Avoid prolonged operation above 3/4 throttle. Rev
the engine freely, but do not use full throttle at any
time.
240 km (150 mi) or 15 hours and beyond
The ATV can now be operated normally.
NOTICEECB00221If any engine trouble should occur during the
engine break-in period, immediately have a
Yamaha dealer check the ATV. EBU27322ParkingWhen parking the ATV, stop the engine, and shift
the drive select lever into the park position.
UBHT60E0.book Page 4 Wednesday, August 4, 2021 8:09 AM