2022 YAMAHA GP1800R SVHO check engine

Care and storage
84
(7) Run the engine at idling speed for about3 minutes watching the engine condition.
If the engine stops while flushing, turn
the water supply off immediately and
perform the procedure again from step 6.
NOTICE: Do not supply water to the
cooling water passages when the en-
gine is not running. The water could
flow back through the muffler into the
engine, causing severe engine dam-
age.
[ECJ00123]
(8) Turn the water supply off.
(9) Discharge the remaining water out of the cooling water passages by alternately
squeezing and releasing the throttle lever
quickly for 10 to 15 seconds.
(10) Stop the engine.
(11) Remove the garden hose adapter, and then securely install the flushing hose
connector cap by tightening it until it
stops.
(12) Securely install the seat storage com- partment and seats in their original posi-
tions.
EJU33736Cleaning the watercraft
(1) Remove the seats. (See page 48 for seatremoval and installation procedures.)
(2) Rinse the engine and engine compart- ment with a small amount of water.
NOTICE: Do not use high-pressure water when rinsing the engine or en-
gine compartment as severe engine
damage could result.
[ECJ00572]
(3) Drain the water from the engine com-
partment. (See page 59 for information
on draining the bilge water.)
(4) Wipe the engine and engine compart- ment with a dry cloth.
(5) Wash down the hull, deck, and jet pump with fresh water.
(6) Wipe the hull, deck, and jet pump with a dry cloth.
(7) Wipe all vinyl and rubber components, such as the seats and engine compart-
ment seals, with a vinyl protectant.
(8) To minimize corrosion, spray metallic parts of the hull, deck, and engine with a
rust inhibitor.
(9) Allow the engine compartment to air dry completely before installing the seats.
(10) Securely install the seats in their original positions.
EJU3368DBattery care
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft, check it, and then store it in a cool, dry
place.
EWJ00794
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Batteries produce explosive gases. Keep
sparks, flames, cigarettes, etc., well away.
If using or charging the battery in an en-
closed space, make sure that it is well
ventilated. Always shield your eyes when
working near batteries.
Keep out of the reach of children.
UF4P72E0.book Page 84 Tuesday, August 24, 2021 3:18 PM

Care and storage
86
(4) Store the battery in a cool, dry place.NOTICE: Storing the battery in an un-
charged condition can cause perma-
nent battery damage. Check the
battery periodically.
[ECJ00103]
To install the battery:
(1) Place the battery in the battery compart- ment and hook the battery bands onto
the holders.
(2) Connect the positive (+) battery lead (red) to the positive (+) battery terminal.
NOTICE: Reversal of the battery leads
will damage the electrical parts.
[ECJ00262]
(3) Connect the negative (–) battery lead (black) to the negative (–) battery termi-
nal.
(4) Make sure that the battery is securely held in place.
EJU33495
Long-term storageEWJ00332
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create
a fire hazard.
Storage for long periods of time, such as win-
ter storage, requires preventive maintenance
to ensure against deterioration. It is advisable
to have the watercraft serviced by a Yamaha
dealer prior to storage.
However, the following procedures can be
performed easily by the owner.
EJU40763Cleaning
(1) Flush the cooling water passages. (Seepage 83 for information on flushing the
cooling water passages.)
TIP
If you will be storing the watercraft for a pro-
longed period, such as winter storage, top off
the fuel tank with fresh gasoline and add fuel
stabilizer and conditioner to the fuel tank ac-
cording to the manufacturer’s instruction be-
fore starting the engine.
(2) Clean the watercraft. (See page 84 for in-formation on cleaning the watercraft.)
Wax the hull with a non-abrasive wax.
EJU44741Lubrication
To keep moving parts sliding or rotating
smoothly, lubricate them with water-resistant
grease.
Recommended water-resistant grease:YAMALUBE MARINE GREASE /
Ya m a h a G r e a s e A
UF4P72E0.book Page 86 Tuesday, August 24, 2021 3:18 PM

Maintenance
88
EJU3376A
Maintenance
Periodic checks and lubrication will keep
your watercraft in the safest and most effi-
cient condition possible. Therefore, make
sure to carry out the periodic maintenance.
Safety is an obligation of the watercraft own-
er. Proper maintenance must be carried out
to keep the exhaust emission and sound lev-
els within the regulated limits. The most im-
portant points of watercraft inspection and
lubrication are explained on the following
pages.
See a Yamaha dealer for genuine Yamaha re-
placement parts and optional accessories
designed for your watercraft.
Remember, failures that are the result of the
installation of parts or accessories which are
not qualitatively equivalent to genuine
Yamaha parts are not covered by the limited warranty.
Maintenance, replacement, or repair of
the emission control devices and system
may be performed by any marine SI engine
repair establishment or individual. War-
ranty repair, however, must be performed
at an authorized Yamaha marine dealer-
ship.
EWJ00312
Be sure to turn off the engine when you
perform maintenance unless otherwise
specified. If you are not familiar with ma-
chine servicing, this work should be done
by a Yamaha dealer or other qualified me-
chanic.
EJU40434Removing and installing the engine
cover
The engine cover is removable.
To remove the engine cover:
(1) Remove the seats. (See page 48 for seat removal and installation procedures.)
(2) Remove the engine cover screws.
(3) Slide the engine cover toward the stern, and then lower the rear side of the cover.
(4) Lift up the cover to remove it.
1 Engine cover screw
1 Engine cover
1
1
UF4P72E0.book Page 88 Tuesday, August 24, 2021 3:18 PM

Maintenance
90
EJU43103Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need to be performed more frequently depending on your operating conditions. If you have any
questions, consult a Yamaha dealer.
This “ √” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial Thereafter every
Page
10 hours 50 hours
or 12
months *1 100
hours or 12
months *1 200
hours or 24
months *1
Fuel line Check fuel hoses and
clamps
√
—
Fuel filler cap/Wa-
ter separator Check O-rings for cracks
and deformation
√
—
Fuel tank Check installation and
straps
√
—
Water inlet strainer Check for clogs and dam-
age
√
—
Cooling water hos-
es Check for damage and
leakage, and check
clamps
√
—
Engine oil Replace √√ 92
Oil filter Replace √92
Intermediate hous-
ing Lubricate
√—
Spark plugs Check √√ —
Battery Check state of charge,
terminals and bands
√
—
Battery leads Check terminals √—
Steering master Check operation and for
looseness
√√
—
Steering cable Check exterior and con-
nections, and lubricate
√
—
Electric trim rod Check exterior and con-
nections, and lubricate
√
—
Shift rod and re-
verse gate Check exterior and con-
nections, and lubricate
√
—
Air filter element Check for damage and
dirt
√
—
Air intake hoses Check for damage, and
check clamps
√
—
Thr

ottle body Lubricate throttle valve √—
UF4P72E0.book Page 90 Tuesday, August 24, 2021 3:18 PM

Maintenance
91
*1: Whichever comes first.
*2: Check every 200 hours.
Perform the pre-operation checks and post-operation checks before performing periodic
maintenance.
Exhaust systemCheck for exhaust leak-
age, and check hoses and
clamps √
—
Breather hose Check breather hose and
clamps
√
—
Impeller Check for bends, dam-
age, and foreign material
√
—
Drive shaft spline Check for damage and lu-
bricate splines
√
—
Jet pump bearings Check bearings and
grease condition
√
—
Jet thrust nozzle Check movement, and lu-
bricate
√
—
Jet vacuum bilge Check hoses for clogs
and damage, check
clamps, and clean bilge
strainer
√
—
Stern drain plugs Check O-rings √—
Anode Check for corrosion, and
clean
√
*2 —
Valve clearance Check and adjust √ *2 —
Rubber coupling Check for cracks, inden-
tations, looseness, and
noise √
—
Engine mount Check for damage and
peeling
√
—
Item Operation
Initial Thereafter every
Page
10 hours 50 hours
or 12
months *1 100
hours or 12
months *1 200
hours or 24
months *1
UF4P72E0.book Page 91 Tuesday, August 24, 2021 3:18 PM

Trouble recovery
95
EJU34562
Troubleshooting
If you have any trouble with your watercraft, use the troubleshooting chart to check for the
possible cause.
If you cannot find the cause, consult a Yamaha dealer.
EJU46470Troubleshooting chart
Confirm the possible cause and remedy, and then refer to the applicable page.
TROUBLEPOSSIBLE CAUSE REMEDYPAGE
Engine does not
start (Starter motor
does not turn over) Ya m a h a S e -
curity System
Lock mode selected Select unlock mode
24
Engine shut-
off switch Clip not in place Install clip
25
Fuse Burned out Have serviced by
Yamaha dealer —
Battery Run down Recharge84
Poor terminal con-
nections Tighten as required
84
Terminal corroded Clean or replace 84
Starter motor Faulty Have serviced by
Yamaha dealer —
Engine does not
start (Starter motor
turns over) Throttle lever Squeezed
Release25
Faulty Have serviced by
Yamaha dealer —
RiDE lever Squeezed Release25
Faulty Have serviced by
Yamaha dealer —
Fuel Fuel tank empty Refill as soon as pos-
sible 55
Stale or contaminat-
ed Have serviced by
Yamaha dealer
—
Fuel tank Water or dirt present Have serviced by Yamaha dealer—
Spark plug Fouled or defective Have serviced by Yamaha dealer—
Fuel injec-
tion system Fuel pump faulty Have serviced by
Yamaha dealer —
UF4P72E0.book Page 95 Tuesday, August 24, 2021 3:18 PM

Trouble recovery
96
Engine runs irregu-
larly or stallsFuel Fuel tank empty Refill as soon as pos-
sible55
Stale or contaminat-
ed Have serviced by
Yamaha dealer
—
Incorrect octane
number Use correct fuel
55
Fuel tank Water or dirt present Have serviced by Yamaha dealer—
Spark plug Fouled or defective Have serviced by Yamaha dealer—
Incorrect heat range Have serviced by Yamaha dealer —
Gap incorrect Have serviced by Yamaha dealer —
Electrical wir-
ing Loose connection Have serviced by
Yamaha dealer —
Fuel injec-
tion system Faulty or clogged in-
jectors Have serviced by
Yamaha dealer
—
Warning is dis-
played Fuel level
warningFuel tank empty Refill as soon as pos-
sible 55
Oil pressure
warning Oil pressure dropped Have serviced by
Yamaha dealer 45
Engine over-
heat warning Jet intake clogged Clean
98
Check en-
gine warning Faulty sensors Have serviced by
Yamaha dealer 44
TROUBLE POSSIBLE CAUSE REMEDY PAGE
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Trouble recovery
98
EJU34625
Emergency proceduresEJU44592Cleaning the jet intake and impellerEWJ00783
Before attempting to remove weeds or de-
bris from the jet intake or impeller area,
shut the engine off and remove the clip
from the engine shut-off switch. Severe in-
jury or death could result from coming in
contact with the rotating parts of the jet
pump.
If weeds or debris gets caught in the jet intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine speed
rises. If this condition is allowed to continue,
the engine will overheat and may seize.
NOTICE: If weeds or debris gets caught in
the jet intake, do not operate the water-
craft above trolling speed until they have
been removed.
[ECJ00654]
If there is any sign that the jet intake or impel-
ler is clogged with weeds or debris, return to
shore and check the intake and impeller. Al-
ways stop the engine before beaching the
watercraft. (1) Place a suitable clean cloth or carpeting
underneath the watercraft to protect it
from abrasions and scratches. Turn the
watercraft on its side as shown.
NOTICE: When turning the watercraft
on its side, support the bow so that
the handlebars are not bent or dam-
aged.
[ECJ02691]
(2) Remove any weeds or debris from around the jet intake, drive shaft, impel-
UF4P72E0.book Page 98 Tuesday, August 24, 2021 3:18 PM