92GETTING TO KNOW YOUR INSTRUMENT PANEL
Diesel Exhaust Fluid (DEF) Warning
Messages
There are four different messages which are
displayed if the vehicle detects that the DEF
system has been filled with a fluid other than DEF,
has experienced component failures, or when
tampering has been detected. The vehicle may be
limited to a maximum speed of 5 mph (8 km/h) if
the DEF system is not serviced within less than
200 miles (322 km) of the fault being detected.
When the DEF system needs to be serviced the
following warnings will display:
DEF Low Refill Soon — This message will display
when the low level is reached, during vehicle
start up, and with increased frequency during
vehicle operation. It will be accompanied by a
single chime. Approximately 5 gallons (19
Liters) of DEF is required to refill the tank when
this message is initially displayed on pickup
applications, and approximately 7 gallons (26
Liters) are required on chassis-cab applications.
Speed Limited to 5 MPH in XXX mi Refill DEF —
This message will continuously display if the
“DEF Low Refill Soon” message is ignored, and
the frequency of occurrence of the chime will
increase unless up to 2 gallons (7.5 Liters) of
DEF is added to the tank.
5 MPH Max Speed on Restart, Long Idle or
Refuel Refill DEF — This message will continu -
ously display when the counter reaches zero,
and will be accompanied by a periodic chime.
The vehicle will only be capable of a maximum
speed of 5 mph upon the first of the following
conditions to occur:
If the vehicle is shutoff and restarted.
If the vehicle is idled for an extended period
of time, approximately one hour or greater.
If the system detects that the level of fuel in
the tank has increased.
Add a minimum of 2 gallons (7.5 Liters) of DEF
to the tank in order to avoid vehicle operation at
a maximum speed of 5 mph (8 km/h).
NOTE:A minimum of 2 gallons (7.5 Liters) may be
required to restore normal vehicle operation.
Although the vehicle will start normally and can be
placed in gear after this message has been initially
displayed, extreme caution should be utilized since
the vehicle will only be capable of maneuvering at
a maximum speed of 5 mph (8 km/h).
Diesel Exhaust Fluid (DEF) Fault Warning
Messages
There are five different messages which are
displayed if the vehicle detects that the DEF
system has been filled with a fluid other than DEF, has experienced component failures, or when
tampering has been detected. The vehicle may be
limited to a maximum speed of 5 mph (8 km/h) if
the DEF system is not serviced within less than
200 miles (322 km) of the fault being detected.
When the DEF system needs to be serviced the
following warnings will display:
Service DEF System See Dealer — This message
will display when the fault is initially detected,
each time the vehicle is started, and periodically
during driving. The message will be accompa -
nied by a single chime. We recommend you
drive to the nearest authorized dealer and have
your vehicle serviced as soon as possible.
5 MPH Max Speed in 150 mi Service DEF
System See Dealer — This message will display
if the DEF system has not been serviced after
the “Service DEF System – See Dealer”
message is displayed. This message will contin -
uously display until the mileage counter reaches
zero, and will be accompanied by a periodic
chime. The message will continue to countdown
until it reaches zero unless the vehicle is
serviced. We recommend you drive to your
nearest authorized dealer and have your vehicle
serviced immediately.
NOTE:Under some circumstances this mileage counter
may start with a value of less than 150 miles
(241 km). For example, if recurring faults are
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GETTING TO KNOW YOUR INSTRUMENT PANEL93
detected in a time interval of less than 40 hours,
the counter may restart at the value where it
stopped when a previous fault was temporarily
remedied, or at a minimum of 50 miles (80 km).
5 MPH Max Speed on Restart, Long Idle or
Refuel Service DEF See Dealer — This message
will continuously display when the mileage
counter reaches zero, and will be accompanied
by a periodic chime.
The vehicle will only be capable of a maximum
speed of 5 mph upon the first of the following
conditions to occur:
If the vehicle is shutoff and restarted.
If the vehicle is idled for an extended period
of time, approximately one hour or greater.
If the system detects that the level of fuel in
the tank has increased.
5 MPH Max Speed Service DEF System See
Dealer — This message will continuously display,
and will be accompanied by a periodic chime.
Although the vehicle can be started and placed
in gear, the vehicle will only operate at a
maximum speed of 5 mph. Your vehicle will
require towing, see an authorized dealer for
service.
NOTE:When this message is displayed, the engine can
still be started. However, the vehicle will only
operate at a maximum speed of 5 mph.
Incorrect DEF Detected See Dealer — This
message will display when the fault is initially
detected, each time the vehicle is started, and
periodically during driving. The message will be
accompanied by a single chime. We recom -
mend you drive to the nearest authorized dealer
and have your vehicle serviced as soon as
possible.
BATTERY SAVER ON/BATTERY SAVER
M
ODE MESSAGE — ELECTRICAL LOAD
R
EDUCTION ACTIONS — IF EQUIPPED
This vehicle is equipped with an Intelligent Battery
Sensor (IBS) to perform additional monitoring of
the electrical system and status of the vehicle
battery.
In cases when the IBS detects charging system
failure, or the vehicle battery conditions are
deteriorating, electrical load reduction actions will
take place to extend the driving time and distance
of the vehicle. This is done by reducing power to or
turning off non-essential electrical loads.
Load reduction is only active when the engine is
running. It will display a message if there is a risk
of battery depletion to the point where the vehicle
may stall due to lack of electrical supply, or will not
restart after the current drive cycle. When load reduction is activated, the message
“Battery Saver On Some Systems May Have
Reduced Power” will appear in the instrument
cluster.
These messages indicate the vehicle battery has a
low state of charge and continues to lose electrical
charge at a rate that the charging system cannot
sustain.
NOTE:
The charging system is independent from load
reduction. The charging system performs a diag
-
nostic on the charging system continuously.
If the Battery Charge Warning Light is on it may
indicate a problem with the charging system
Ú page 96.
The electrical loads that may be switched off (if
equipped), and vehicle functions which can be
affected by load reduction:
Heated Seats/Vented Seats/Heated Wheel
Rear Defroster And Heated Mirrors
HVAC System
115 Volt AC Power Inverter System
Audio and Telematics System
3
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330SERVICING AND MAINTENANCE
Mileage or time passed (whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Inspect the CV/Universal joints. X X X X X X X X X X X X X X
Inspect front suspension, tie rod ends, and replace if necessary. X X X X X X X
Inspect the front and rear axle surfaces. If gear oil leakage is
suspected, check the fluid level. If using your vehicle for police,
taxi, fleet, off-road or frequent trailer towing, change axle fluid. X X X X X X X
Inspect the brake linings, parking brake function. X X X X X X X
Additional Maintenance
Replace the cabin air filter. To be replaced every 12,000 mi (19,000 km).
Replace the engine air cleaner filter. XXXXX
Replace spark plugs.
1X
Flush and replace the engine coolant at 10 years or
150,000 miles (240,000 km) whichever comes first. X
X
Change the automatic transmission fluid (AS66RC Transmission
Only). X
XX
Change the automatic transmission fluid and sump filter
(AS66RC Transmission Only). X
X
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SERVICING AND MAINTENANCE331
Inspect the transfer case fluid, change for any of the following:
police, taxi, fleet, or frequent trailer towing. X
XXXX
Change the transfer case fluid. X
Inspect and replace PCV valve if necessary. X
1. The spark plug change interval is mileage-based only, yearly intervals do not apply.
Mileage or time passed (whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
WARNING!
You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you have
any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.
Failure to properly inspect and maintain your vehicle could result in a component malfunction and effect vehicle handling and performance. This could cause
an accident.8
22_DPF_OM_EN_USC_t.book Page 331
334SERVICING AND MAINTENANCE
MAINTENANCE PLAN — DIESEL ENGINE
Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all receipts.
Mileage or time passed (whichever
comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change engine oil every 15,000 miles
(24,000 km) or 12 months or 500
hours or sooner if prompted by the oil
change indicator system, whichever
comes first.
1
X X X X X X X X X X
Additional Inspections
Check the Diesel Exhaust Fluid (DEF)
tank, refill if necessary. X X X X X X X X X X X X X X X X X X X X
Rotate the tires. X X X X X X X X X X X X X X X X X X X X
Inspect the CV/Universal joints. X X X X X X X X X X X X X X X X X X X X
Inspect front end, and lubricate — If
equipped with serviceable fittings. X X X X X X X X X X X X X X X X X X X X
In s
pect engine air cleaner filter,
replace if necessary.
2X X X X X X X X X X
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SERVICING AND MAINTENANCE335
Inspect the front suspension, tie rod
ends and boot seals for cracks or leaks
and all parts for damage, wear,
improper looseness or end play;
replace if necessary. X X X X X X X X X
X
Inspect the brake linings. XXXXX X
Inspect and adjust parking brake. XXXXX X
Inspect drive belt; replace as
necessary. X
XXXX X
Inspect wheel bearings. XXXX X
Additional Maintenance
Replace the cabin air filter. To be replaced every 12,000 mi (19,000 km).
Replace the engine fuel filter. X X X X X X X X X X
Replace the chassis mounted fuel
filter. X X X X X X X X X
X
Mileage or time passed (whichever
comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
8
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336SERVICING AND MAINTENANCE
Inspect the front and rear axle
surfaces. If gear oil leakage is
suspected, check the fluid level. If
using your vehicle for police, taxi, fleet,
off-road or frequent trailer towing
change the axle fluid. X
XXXX X
Inspect the transfer case fluid (4x4),
change for any of the following: police,
taxi, fleet, or frequent trailer towing. X
XXX X
Change the transfer case fluid (4x4). XX
Change automatic transmission fluid
(AS69RC transmission only). X
XXX X
Change the automatic transmission
fluid and sump filter (AS69RC
transmission only). X
X
Change automatic transmission fluid
and filter(s) (AS69RC transmission
only). X
Mileage or time passed (whichever
comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
22_DPF_OM_EN_USC_t.book Page 336
SERVICING AND MAINTENANCE337
Replace Crankcase Ventilation Filter
(CCV). X
X
Flush and replace power steering fluid. X
Flush and replace engine coolant. *** X
1. Under no circumstances should oil change intervals exceed 15,000 miles (24,000 km) or 12 months or 500 Hours, whichever comes first.
2. Under no circumstances should the engine air cleaner filter exceed 30,000 miles (48,000 km) or 24 months, whichever comes first.
Mileage or time passed (whichever
comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
WARNING!
You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you have
any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.
Failure to properly inspect and maintain your vehicle could result in a component malfunction and effect vehicle handling and performance. This could cause
an accident.
CAUTION!
***The manufacturer highly recommends that all cooling system service, maintenance, and repairs be performed by an authorized dealer.
8
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