STARTING AND OPERATING107
TIP START FEATURE
Do not press the accelerator. Place the ignition
switch briefly to the START position and release it.
The starter motor will continue to run and will
automatically disengage when the engine is
running.
KEYLESS ENTER ‘N GO™ — IGNITION
This feature allows the driver to operate the
ignition switch with the push of a button, as long as
the Remote Start/Keyless Enter ‘n Go™ key fob is
in the passenger compartment.
NORMAL STARTING USING ENGINE
START/S TOP B
UTTON
To Turn On The Engine Using The ENGINE START/
STOP Button
1. The transmission must be in PARK.
2. Press and hold the brake pedal while pushing
the ENGINE START/STOP button once.
3. The system takes over and attempts to start the vehicle. If the vehicle fails to start, the
starter will disengage automatically after
10 seconds.
4. If you wish to stop the cranking of the engine prior to the engine starting, push the ENGINE
START/STOP button again.
NOTE:Normal starting of either a cold or a warm engine is
obtained without pumping or pressing the accel -
erator pedal.
To Turn Off The Engine Using ENGINE START/STOP
Button
1. Place the gear selector in PARK, then push and release the ENGINE START/STOP button.
2. The ignition will return to the OFF position.
3. If the gear selector is not in PARK, the ENGINE START/STOP button must be held for two
seconds or three short pushes in a row with
the vehicle speed above 5 mph (8 km/h) before the engine will shut off. The ignition will
remain in the ACC position until the gear
selector is in PARK and the button is pushed
twice to the OFF position.
4. If the gear selector is not in PARK and the ENGINE START/STOP button is pushed once
with the vehicle speed above 5 mph (8 km/h), the instrument cluster will display a “ Vehicle
Not In Park ” message and the engine will
remain running. Never leave a vehicle out of
the PARK position, or it could roll.
NOTE:If the gear selector is not in PARK, and the ENGINE
START/STOP button is pushed once with the
vehicle speed below 5 mph (8 km/h), the engine
will shut off and the ignition will remain in the ACC position. If vehicle speed drops below 1.2 mph
(1.9 km/h), the vehicle may AutoPark
Ú
page 105.
ENGINE START/STOP Button Functions — With
Driver’s Foot OFF The Brake Pedal (In PARK Or
NEUTRAL Position)
The ENGINE START/STOP button operates similar
to an ignition switch. It has three positions: OFF,
ACC, and RUN. To change the ignition positions
without starting the vehicle and use the
accessories, follow these directions:
1. Start with the ignition in the OFF position.
2. Push the ENGINE START/STOP button once to place the ignition to the ACC position.
3. Push the ENGINE START/STOP button a second time to place the ignition to the ON/
RUN position.
4. Push the ENGINE START/STOP button a third time to return the ignition to the OFF position.
If Engine Fails To Start
If the engine fails to start after you have followed
the “Normal Starting” procedure, it may be
flooded. Push the accelerator pedal all the way to
the floor and hold it there while the engine is
cranking. This should clear any excess fuel in case
the engine is flooded.
The starter motor will engage automatically, run for
10 seconds, and then disengage. Once this occurs,
4
22_DPF_OM_EN_USC_t.book Page 107
108STARTING AND OPERATING
release the accelerator pedal and the brake pedal,
wait 10 to 15 seconds, then repeat the “Normal
Starting” procedure. If the engine has been flooded, it may start to run,
but not have enough power to continue running
when the ignition button/key is released. If this
occurs, continue cranking with the accelerator
pedal pushed all the way to the floor. Release the
accelerator pedal and the ignition button/key once
the engine is running smoothly.
If the engine shows no sign of starting after a
10 second period of engine cranking with the
accelerator pedal held to the floor, wait 10 to
15 seconds, then repeat the “Normal Starting”
procedure.
COLD WEATHER OPERATION
(BELOW –22°F OR −30°C)
To ensure reliable starting at these temperatures,
use of an externally powered electric engine block
heater (available from an authorized dealer) is
recommended.
AFTER STARTING
The idle speed is controlled automatically, and it
will decrease as the engine warms up.
STARTING THE ENGINE — DIESEL ENGINE
Before starting your vehicle, adjust your seat,
adjust both inside and outside mirrors, and fasten
your seat belts.The starter should not be operated for more than
25-second intervals. Waiting a few minutes
between such intervals will protect the starter from
overheating.
WARNING!
Never pour fuel or other flammable liquid into
the throttle body air inlet opening in an
attempt to start the vehicle. This could result
in flash fire causing serious personal injury.
Do not attempt to push or tow your vehicle to
get it started. Vehicles equipped with an auto
-
matic transmission cannot be started this
way. Unburned fuel could enter the catalytic
converter and once the engine has started,
ignite and damage the converter and vehicle.
If the vehicle has a discharged battery,
booster cables may be used to obtain a start
from a booster battery or the battery in
another vehicle. This type of start can be
dangerous if done improperly Ú page 320.
CAUTION!
To prevent damage to the starter, do not crank
the engine for more than 10 seconds at a time.
Wait 10 to 15 seconds before trying again.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build-up
may cause serious injury or death.
When leaving the vehicle, always remove the
key fob and lock your vehicle.
Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing chil -
dren to be in a vehicle unattended is
dangerous for a number of reasons. A child or
others could be seriously or fatally injured.
Children should be warned not to touch the
parking brake, brake pedal or the gear
selector. Do not leave the key fob in or near
the vehicle (or in a location accessible to chil -
dren), and do not leave the ignition of a
vehicle equipped with Keyless Enter ‘n Go™ in
the ACC or ON/RUN position. A child could
operate power windows, other controls, or
move the vehicle.
22_DPF_OM_EN_USC_t.book Page 108
STARTING AND OPERATING109
AUTOMATIC TRANSMISSION
Start the engine with the transmission in the
NEUTRAL or PARK position. Apply the brake before
shifting to any driving range.
Tip Start Feature
Do not press the accelerator. Place the ignition
switch briefly to the START position and release it.
The starter motor will continue to run and will
automatically disengage when the engine is
running.
KEYLESS ENTER ‘N GO™ — IGNITION
This feature allows the driver to operate the
ignition switch with the push of a button, as long as
the Remote Start/Keyless Enter ‘n Go™ key fob is
in the passenger compartment.
Normal Starting
USING THE ENGINE START/STOP BUTTON
1. The transmission must be in PARK or NEUTRAL.
2. Press and hold the brake pedal while pushing the ENGINE START/STOP button once.
3. The system takes over and attempts to start the vehicle. If the vehicle fails to start, the
starter will disengage automatically after 25
seconds. 4. If you wish to stop the cranking of the engine
prior to the engine starting, remove your foot
from the brake pedal and push the ENGINE
START/STOP button again.
NOTE:
Normal starting of either a cold or a warm
engine is obtained without pumping or pressing
the accelerator pedal.
Under cold weather conditions, the engine may
not immediately crank if the "Wait to Start" tell -
tale is illuminated. This is normal operation. For
vehicles equipped with Keyless Enter ‘n Go™,
the vehicle will automatically crank when the
"Wait to Start" time has elapsed Ú page 111.
TO TURN OFF THE ENGINE USING ENGINE
START/STOP BUTTON
1. Place the gear selector in PARK, then push
and release the ENGINE START/STOP button.
2. The ignition will return to the OFF position.
3. If the gear selector is not in PARK and the ENGINE START/STOP button is pushed once,
the instrument cluster will display a “Vehicle
Not In Park” message and the engine will
remain running. Never leave a vehicle out of
the PARK position, or it could roll.
4. If the gear selector is in NEUTRAL, and the vehicle speed below 5 mph (8 km/h), pushing the ENGINE START/STOP button once will turn
the engine off. The ignition will remain in the
ACC position.
5. If the vehicle speed is above 5 mph (8 km/h), the ENGINE START/STOP button must be held
for two seconds (or three short pushes in a
row) to turn the engine off. The ignition will
remain in the ACC position (NOT the OFF
position) if the engine is turned off when the
transmission is not in PARK.
NOTE:If the ignition is left in the ACC or ON/RUN (engine
not running) position and the transmission is in
PARK, the system will automatically time out after
30 minutes of inactivity and the ignition return to
the OFF position.
ENGINE START/STOP BUTTON FUNCTIONS —
WITH DRIVER’S FOOT OFF THE BRAKE PEDAL
(IN PARK OR NEUTRAL POSITION)
The ENGINE START/STOP button operates similar
to an ignition switch. It has three positions: OFF,
ACC, and RUN. To change the ignition switch
positions without starting the vehicle and use the
accessories follow these steps:
1. Start with the ignition in the OFF position.
2. Push the ENGINE START/STOP button once to change the ignition to the ACC position.
4
22_DPF_OM_EN_USC_t.book Page 109
STARTING AND OPERATING111
NOTE:The engine block heater cord is a factory installed
option. If your vehicle is not equipped, heater cords
are available from an authorized Mopar® dealer.
A 12 Volt heater built into the fuel filter housings
aid in preventing fuel gelling. It is controlled by a
built-in thermostat.
An intake air heater system both improves
engine starting and reduces the amount of
white smoke generated by a warming engine.
NORMAL STARTING PROCEDURE —
E
NGINE MANIFOLD AIR TEMPERATURE
A
BOVE 66°F (19°C)
Observe the instrument panel cluster lights when
starting the engine.
1. Always apply the parking brake.
2. Shift into PARK for an automatic transmission.
3. Place the ignition switch in the ON/RUN
position and watch the instrument panel
cluster lights. 4. Place the ignition switch in the START position
and crank the engine. Do not press the
accelerator during starting.
5. Check that the Oil Pressure Warning Light has turned off.
6. Release the parking brake.STARTING PROCEDURE — ENGINE
M
ANIFOLD AIR TEMPERATURE 0°F TO
66°F (–18°C
TO 19°C)
NOTE:The temperature displayed in the instrument
cluster does not necessarily reflect the engine
manifold air temperature Ú page 81. When
engine temperatures fall below 66°F (19°C) the
“Wait To Start” telltale will remain on indicating the
intake air heater system is active.
Follow the steps in the “Normal Starting”
procedure except:
1. The “Wait to Start” telltale will remain on for a
period of time that varies depending on the
engine temperature.
2. While the “Wait to Start” telltale is on, the instrument cluster will additionally display a
gauge or bar whose initial length represents
the full “Wait to Start” time period. Its length
will decrease until it disappears when the
“Wait to Start” time has elapsed.
3. After the “Wait to Start” telltale goes off, place the ignition switch in the START position. Do
not press the accelerator during starting.
CAUTION!
If the Water in Fuel Indicator Light remains on,
DO NOT START the engine before you drain the
water from the fuel filters to avoid engine
damage Ú page 347.
CAUTION!
Do not crank engine for more than 25 seconds
at a time or starter motor damage may result.
Turn the ignition switch to the OFF position and
wait at least two minutes for the starter to cool
before repeating start procedure.
CAUTION!
If the Water in Fuel Indicator Light remains on,
DO NOT START the engine before you drain the
water from the fuel filters to avoid engine
damage Úpage 347.
CAUTION!
Do not crank engine for more than 25 seconds
at a time or starter motor damage may result.
Turn the ignition switch to the OFF position and
wait at least two minutes for the starter to cool
before repeating start procedure.
4
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114STARTING AND OPERATING
COLD WEATHER PRECAUTIONS
Operation in ambient temperature below 32°F
(0°C) may require special considerations. The
following charts suggest these options:
Fuel Operating Range
NOTE:Use Ultra Low Sulfur Diesel (ULSD) Fuels ONLY.
Fuel Operating Range Chart
*Number 1 ULSD Fuel should only be used where
extended arctic conditions (0°F/-18°C) exist.
NOTE:
Use of Climatized ULSD or Number 1 ULSD Fuel
results in a noticeable decrease in fuel
economy.
Climatized ULSD Fuel is a blend of Number 2
ULSD and Number 1 ULSD Fuels which reduces
the temperature at which wax crystals form in
fuel.
The fuel grade should be clearly marked on the
pump at the fuel station.
The engine requires the use of ULSD Fuel. Use
of incorrect fuel could result in engine and
exhaust system damage Ú page 399.
If climatized or diesel Number 1 ULSD Fuel is
not available, and you are operating below
(20°F/-6°C), in sustained arctic conditions,
Mopar® Premium Diesel Fuel Treatment (or
equivalent) is recommended to avoid gelling
(see Fuel Operating Range Chart).
Under some circumstances increased engine
noise may be audible in the seconds following a
cold start. This is most likely to occur when using
fuel that isn't blended for the ambient tempera -
ture present. This may occur on an unseasonably
cold day or when a truck is fueled in a warmer
climate and driven to a colder climate. The noise
can typically be prevented by using Mopar®
Premium Diesel Fuel Treatment as recom -
mended (see Fuel Operating Range Chart).
Engine Oil Usage
For the correct engine oil viscosity Ú page 341.
Winter Front Cover Usage
A Winter front or cold weather cover is to be used
in ambient temperatures below 32°F (0°C),
especially during extended idle conditions. This
cover is equipped with four flaps for managing
total grille opening in varying ambient
temperatures. If a Winter front or cold weather
cover is to be used the flaps should be left in the
full open position to allow air flow to the charge air
cooler and automatic transmission oil cooler.
When ambient temperatures drop below 0°F
(-17°C) the four flaps need to be closed. A suitable
cold weather cover is available from a Mopar®
dealer.
Battery Blanket Usage
A battery loses 60% of its cranking power as the
battery temperature decreases to 0°F (-18°C). For
the same decrease in temperature, the engine
requires twice as much power to crank at the same
RPM. The use of 120 Volt AC powered battery
blankets will greatly increase starting capability at
low temperatures. Suitable battery blankets are
available from an authorized Mopar® dealer.
22_DPF_OM_EN_USC_t.book Page 114
STARTING AND OPERATING115
Engine Warm-Up
Avoid full throttle operation when the engine is
cold. When starting a cold engine, bring the engine
up to operating speed slowly to allow the oil
pressure to stabilize as the engine warms up.
NOTE:High-speed, no-load running of a cold engine can
result in excessive white smoke and poor engine
performance. No-load engine speeds should be
kept under 1,000 RPM during the warm-up period,
especially in cold ambient temperature conditions.
Your vehicle is equipped with an engine warm-up
protection feature that may limit engine
performance after cold starting at low ambient
temperatures. The length of time engine speed is
limited is dependent upon engine coolant
temperature. Engine speed may be briefly limited
to 1,000 RPM after starting with coolant
temperature below freezing conditions, and may
be limited to 1,000 RPM for up to approximately
two minutes under more severe cold conditions.
NOTE:If ambient temperatures are low and the coolant
temperature is below 180°F (82°C), the engine
idle speed will slowly increase to 1,000 RPM after
two minutes of idle, if the following conditions are
met:
Foot is off brake pedal and throttle pedal.
Automatic transmission is in PARK.
Vehicle speed is 0 mph (0 km/h).
Applying the throttle will cancel fast idle.
Operating the exhaust brake at idle will greatly
improve warm-up rate and will help keep the
engine close to operating temperature during
extended idle.
ENGINE IDLING
Avoid prolonged idling. Long periods of idling may
be harmful to your engine because combustion
chamber temperatures can drop so low that the
fuel may not burn completely. Incomplete
combustion allows carbon and varnish to form on
piston rings, engine valves, and injector nozzles.
Also, the unburned fuel can enter the crankcase,
diluting the oil and causing rapid wear to the
engine.
If the engine is allowed to idle or the truck is driven
on low engine speed drive cycles for more than two
hours, the system will automatically enter an
emissions operating mode that will increase the
engine idle speed to 900 RPM (1,050 RPM for
Chassis Cab). While in this mode, which is
designed to help maintain the Diesel Particulate
Filter, the engine idle speed will return to normal
when the brake pedal is applied. A small change in
engine tone or a slight change in engine
performance while accelerating may also be
noticeable at speeds below 20 mph (32 km/h). This operating mode may last for up to an hour of
idle time, or around 20 minutes of driving time.
Your truck may have been ordered with an optional
voltage monitoring idle up feature. If a load is
placed on the electrical system while the truck is in
PARK, this feature will attempt to maintain normal
system voltage by automatically increasing engine
idle speed. You may notice several consecutive
increases in idle speed, up to a maximum of
1,450 RPM, as the system will attempt to utilize
the smallest increase in idle speed necessary to
maintain normal system voltage. The idle speed
will return to normal when either the electrical load
is removed, or when the brake pedal is applied.
NOTE:For instrument cluster display messages related to
the vehicle's exhaust system Ú
page 81.
Idle-Up Feature
The driver-controlled high idle speed feature will
help increase cylinder temperatures and provide
additional cab heat, however, excessive idling may
still cause the exhaust after-treatment system to
not properly regenerate. Extended periods of idle
time should be avoided.
The Idle-Up feature uses the Cruise Control buttons
to increase engine idle speed and quickly warm the
vehicle's interior.
4
22_DPF_OM_EN_USC_t.book Page 115
STARTING AND OPERATING117
IDLE SHUTDOWN
This feature can be enabled so that the truck will
automatically shutdown when the truck has been
idling for a set period of time when the engine is at
operating temperature. Idle time can be set in
5 minute increments between 5 and 60 minutes.
See an authorized dealer to enable this feature.
NOTE:The idle shut down timer is disabled while the PTO
(Power Take-off) is active.
PROGRAMMABLE MAXIMUM VEHICLE
S
PEED
This feature allows the owner to set a maximum
vehicle speed for the vehicle. The 2500 and
3500 Series maximum vehicle speed can be set
between 40 mph to 87 mph (64 km/h to
140 km/h). The 4500/5500 Series maximum
vehicle speed can be set between 40 mph to
85 mph (64 km/h to 136 km/h). See an
authorized dealer to enable this feature.
NOTE:DO NOT set the maximum vehicle speed to a value
greater than what the vehicle tires are rated for.
OPERATING PRECAUTIONS
Avoid Overheating The Engine
The temperature of the engine coolant (antifreeze:
a mixture of 50% ethylene-glycol and 50% water)
must not exceed the normal range of the
temperature gauge 240°F (116°C) with a 21 psi
(145 kPa) coolant pressure cap.
Usually the engine coolant (antifreeze)
temperature indicated during operation will be to
the left of center in the normal range of the gauge.
Avoid Low Coolant Temperature Operation
Continual operation at low engine coolant
(antifreeze) temperature below the normal range
on the gauge 140°F (60°C) can be harmful to the
engine. Low engine coolant (antifreeze)
temperature can cause incomplete combustion
which allows carbon and varnish to form on piston
rings and injector nozzles. Also, the unburned fuel
can enter the crankcase, diluting the lubricating oil
and causing rapid wear to the engine.
COOLING SYSTEM TIPS
To reduce potential for engine and transmission
overheating in high ambient temperature
conditions, take the following actions:
City Driving — When stopped, shift the transmis -
sion into NEUTRAL and increase engine idle
speed.
Highway Driving — Reduce your speed.
Up Steep Hills — Select a lower transmission
gear.
Air Conditioning — Turn it off temporarily.
Do Not Operate The Engine With Low Oil
Pressure
When the engine is at normal operating
temperature, the minimum oil pressures required
are:
Idle 700 to 800 RPM 10 psi (69 kPa)Full speed and load 30 psi (207 kPa)
CAUTION!
If oil pressure falls to less than normal readings,
shut the engine off immediately. Failure to do so
could result in immediate and severe engine
damage.
4
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120STARTING AND OPERATING
DIESEL EXHAUST BRAKE
(ENGINE BRAKING)
The purpose of the exhaust brake (engine braking)
feature is to supply negative (braking) torque from
the engine. Typically, the engine braking is used
for, but not limited to, vehicle towing applications
where vehicle braking can be achieved by the
internal engine power, thereby sparing the
mechanical brakes of the vehicle.
Benefits of the exhaust brake are:
Vehicle driving control.
Reduced brake fade.
Longer brake life.
Faster cab warm-up.
The exhaust brake feature will only function when
the driver toggles it on by pushing the exhaust
brake button until the Exhaust Brake Indicator is
illuminated. Normal (Full Strength) exhaust brake
mode is indicated by a yellow Exhaust Brake
Indicator.
Exhaust Brake Switch
Once the Exhaust Brake Indicator is illuminated
and the vehicle is moving faster than 5 mph
(8 km/h); the exhaust brake will automatically
operate when the driver removes pressure from
the accelerator pedal. Exhaust braking is most
effective when the engine RPM is higher. The
automatic transmission will downshift more
aggressively in TOW/HAUL mode when the exhaust
brake is enabled to increase brake performance.
Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Leaving unat -
tended children in a vehicle is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured.
Do not leave the key fob in or near the vehicle,
or in a location accessible to children, and do
not leave a vehicle equipped with Keyless
Enter ‘n Go™ in the ACC or ON/RUN position.
A child could operate power windows, other
controls, or move the vehicle.
Be sure the parking brake is fully disengaged
before driving; failure to do so can lead to
brake failure and a collision.
Always fully apply the parking brake when
leaving your vehicle or it may roll and cause
damage or injury. Also, be certain to leave the
transmission in PARK. Failure to do so may
cause the vehicle to roll and cause damage or
injury.
CAUTION!
If the Brake System Warning Light remains on
with the parking brake released, a brake system
malfunction is indicated. Have the brake system
serviced by an authorized dealer immediately.
WARNING!
WARNING!
Do not use the exhaust brake feature when
driving in icy or slippery conditions as the
increased engine braking can cause the rear
wheels to slide and the vehicle to swing around
with the possible loss of vehicle control, which
may cause an accident possibly resulting in
personal injury or death.
22_DPF_OM_EN_USC_t.book Page 120