2022 RAM 1500 fuel pump

STARTING AND OPERATING211
3. Stop filling the DEF tank immediately when any of the following happen: DEF stops flowing
from the fill bottle into the DEF tank, DEF
splashes out the filler neck, or a DEF pump
nozzle automatically shuts off.
4. Reinstall cap onto DEF tank.
Filling The Def Tank In Cold Climates
Your vehicle is equipped with an automatic DEF
heating system. This allows the DEF injection
system to operate properly at temperatures below
12°F (-11°C). If your vehicle is not in operation for
an extended period of time with temperatures
below 12°F (-11°C), the DEF in the tank may
freeze. Do not overfill the DEF tank. If the tank is
overfilled and freezes, it could be damaged.
Extra care should be taken when filling with
portable containers to avoid overfilling. Keep an
eye on the DEF gauge in your instrument cluster.
You may safely add a maximum of 2 gallons
(7.6 Liters) when your DEF gauge is reading at
the half mark.
VEHICLE LOADING
GROSS VEHICLE WEIGHT RATING
(GVWR)
The GVWR is the total permissible weight of your
vehicle including driver, passengers, vehicle,
options and cargo. The label also specifies
maximum capacities of front and rear Gross Axle
Weight Rating (GAWR). Total load must be limited
so GVWR and front and rear GAWR are not
exceeded.
PAYLOAD
The payload of a vehicle is defined as the allowable
load weight a truck can carry, including the weight
of the driver, all passengers, options and cargo.
GROSS AXLE WEIGHT RATING (GAWR)
The GAWR is the maximum permissible load on the
front and rear axles. The load must be distributed
in the cargo area so that the GAWR of each axle is
not exceeded.
Each axle GAWR is determined by the components
in the system with the lowest load carrying capacity
(axle, springs, tires or wheels). Heavier axles or
suspension components sometimes specified by
purchasers for increased durability does not
necessarily increase the vehicle's GVWR.
When DEF is spilled, clean the area immedi -
ately with water and use an absorbent mate -
rial to soak up the spills on the ground.
Do not attempt to start your engine if DEF is
accidentally added to the diesel fuel tank as it
can result in severe damage to your engine,
including but not limited to failure of the fuel
pump and injectors.
Never add anything other than DEF to the tank
– especially any form of hydrocarbon such as
diesel fuel, fuel system additives, gasoline, or
any other petroleum-based product. Even a
very small amount of these, less than
100 parts per million or less than 1 oz. per
78 gallons (295 liters) will contaminate the
entire DEF system and will require replace -
ment. If owners use a container, funnel or
nozzle when refilling the tank, it should either
be new or one that has only been used for
adding DEF. Mopar® provides an attachable
nozzle with its DEF for this purpose.
CAUTION!
4

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352SAFETY
If you do have a collision which deploys the air
bags, any or all of the following may occur:
The air bag material may sometimes cause
abrasions and/or skin reddening to the occu -
pants as the air bags deploy and unfold. The
abrasions are similar to friction rope burns or
those you might get sliding along a carpet or
gymnasium floor. They are not caused by
contact with chemicals. They are not permanent
and normally heal quickly. However, if you
haven’t healed significantly within a few days, or
if you have any blistering, see your doctor imme -
diately.
As the air bags deflate, you may see some
smoke-like particles. The particles are a normal
by-product of the process that generates the
non-toxic gas used for air bag inflation. These
airborne particles may irritate the skin, eyes,
nose, or throat. If you have skin or eye irritation,
rinse the area with cool water. For nose or throat
irritation, move to fresh air. If the irritation
continues, see your doctor. If these particles
settle on your clothing, follow the garment
manufacturer’s instructions for cleaning.
Do not drive your vehicle after the air bags have
deployed. If you are involved in another collision,
the air bags will not be in place to protect you.
NOTE:
Air bag covers may not be obvious in the interior
trim, but they will open during air bag deploy -
ment.
After any collision, the vehicle should be taken
to an authorized dealer immediately.
Enhanced Accident Response System
In the event of an impact, if the communication
network remains intact, and the power remains
intact, depending on the nature of the event, the
Occupant Restraint Controller (ORC) will determine
whether to have the Enhanced Accident Response
System perform the following functions:
Cut off fuel to the engine (if equipped)
Cut off battery power to the electric motor (if
equipped)
Flash hazard lights as long as the battery has
power
Turn on the interior lights, which remain on as
long as the battery has power or for 15 minutes
from the intervention of the Enhanced Accident
Response System
Unlock the power door locks
Your vehicle may also be designed to perform any
of these other functions in response to the
Enhanced Accident Response System:
Turn off the Fuel Filter Heater, Turn off the HVAC
Blower Motor, Close the HVAC Circulation Door
Cut off battery power to the:
Engine
Electric Motor (if equipped)
Electric power steering
Brake booster
Electric park brake
Automatic transmission gear selector
Horn
Front wiper
Headlamp washer pump (if equipped)
WARNING!
Deployed air bags and seat belt pretensioners
cannot protect you in another collision. Have the
air bags, seat belt pretensioners, and the seat
belt retractor assemblies replaced by an
authorized dealer immediately. Also, have the
Occupant Restraint Controller System serviced
as well.

22_DT_OM_EN_USC_t.book Page 352

IN CASE OF EMERGENCY387
(Continued)

Refueling Funnel

Emergency Gas Can Refueling:
Most gas cans will not open the flapper doors. A
funnel is provided to allow emergency refueling
with a gas can.
See below steps for refueling:

1. Retrieve funnel from the spare tire storage area.

2. Insert funnel into same filler pipe opening as the fuel nozzle.
Inserting Funnel

3. Ensure funnel is inserted fully to hold flapper doors open.
4. Pour fuel into funnel opening.
5. Remove funnel from filler pipe, clean off prior to putting back in the spare tire storage area.
IF YOUR ENGINE OVERHEATS
If the vehicle is overheating, it will need to be
serviced by an authorized dealer.
In any of the following situations, you can reduce
the potential for overheating by taking the
appropriate action.
On the highways — slow down.
In city traffic — while stopped, place the trans -
mission in NEUTRAL (N), but do not increase the
engine idle speed while preventing vehicle
motion with the brakes.
CAUTION!
To avoid fuel spillage and overfilling, do not “top
off” the fuel tank after filling.
WARNING!
Never have any smoking materials lit in or
near the vehicle when the fuel door is open or
the tank is being filled.
Never add fuel when the engine is running.
This is in violation of most state and federal
fire regulations and may cause the Malfunc -
tion Indicator Light to turn on.
A fire may result if fuel is pumped into a
portable container that is inside of a vehicle.
You could be burned. Always place fuel
containers on the ground while filling.
WARNING!
7

22_DT_OM_EN_USC_t.book Page 387

SERVICING AND MAINTENANCE413
Upon proper draining of the water from the fuel
filter, the Water In Fuel Indicator Light will remain
illuminated for approximately 10 seconds. If the
water was drained while the engine was running,
the Water In Fuel Indicator Light may remain on for
approximately three minutes.
NOTE:Care should be taken in disposing of used fluids
from your vehicle. Used fluids, indiscriminately
discarded, can present a problem to the envi -
ronment. Contact an authorized dealer, service
station, or government agency for advice on recy -
cling programs and for where used fluids and
filters can be properly disposed of in your area.
Drain the fuel/water separator filter when the
Water In Fuel Indicator Light is ON. Within
10 minutes of vehicle shutdown, turn the filter
drain valve (located on the bottom of the filter
housing) counterclockwise to drain fuel/water,
then turn the ignition switch to the ON position,
and allow any accumulated water to drain. Leave
the drain valve open until all water and
contaminants have been removed. When clean
fuel is visible, close the drain valve by turning it
clockwise, and turn the ignition switch to OFF.
If more than two ounces or 60 milliliters of fuel
have been drained Ú page 414.
UNDERBODY MOUNTED FUEL FILTER
R
EPLACEMENT — DIESEL ENGINE
NOTE:Using a fuel filter that does not meet the manufac -
turer’s filtration and water separating require -
ments can severely impact fuel system life and reli -
ability. Under normal conditions the diesel fuel
filter should be replaced every 20,000 miles (every
other oil change). If the vehicle is being used in
severe operating conditions, or In certain
geographical areas of the country (Pennsylvania,
New York, Ohio, Maryland, West Virginia, Arkansas,
Oklahoma, Kansas, Iowa, Missouri and Nebraska)
due to fuel cleanliness issues, it’s recommended
to replace the fuel filter every 10,000 miles.
Fuel Filter Assembly

1. Turn engine off.

2. Place a drain pan under the fuel filter assembly.
3. Open the water drain valve, and let any accumulated water drain.
4. Close the water drain valve.
5. Remove bottom cover using a strap wrench. Rotate counterclockwise for removal. Remove
the used o-ring and discard it.
CAUTION!
Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appropriate
container.
Do not prefill the fuel filter when installing a
new fuel filter. There is a possibility debris
could be introduced into the fuel filter during
this action. It is best to install the filter dry and
allow the in-tank lift pump to prime the fuel
system.
1 — Water In Fuel Drain Valve
2 — Fuel Filter Access
8

22_DT_OM_EN_USC_t.book Page 413

414SERVICING AND MAINTENANCE
6. Remove the used filter cartridge from the housing and dispose of it according to your
local regulations.
7. Wipe the sealing surfaces of the lid and housing clean.
8. Install a new o-ring into the ring groove on the filter housing and lubricate with clean engine
oil.
PRIMING IF THE ENGINE HAS RUN OUT
O
F FUEL — DIESEL ENGINE

1. Add a substantial amount of fuel to the tank,
approximately 2 to 5 gal (8 L to 19 L).

2. Press ignition switch twice without your foot on brake to put vehicle in ON/RUN position. This
will activate the in tank fuel pump for approxi -
mately 30 seconds. Repeat this process twice. 3. Start the engine using the “Normal Starting”
procedure Ú page 144.
NOTE:The engine may run rough until the air is forced
from all the fuel lines.
NOTE:
Use of biodiesel mixture in excess of 20% can
negatively impact the fuel filter's ability to sepa -
rate water from the fuel, resulting in high pres -
sure fuel system corrosion or damage.
In addition, commercially available fuel addi -
tives are not necessary for the proper operation
of your diesel engine.
For extreme cold conditions, "Mopar® Premium
Diesel Fuel Treatment" is recommended to
assist with cold starting.
INTERVENTION REGENERATION
S
TRATEGY — MESSAGE PROCESS FLOW
(D
IESEL ENGINE)
This engine meets all required diesel engine
emissions standards. To achieve these emissions
standards, your vehicle is equipped with a
state-of-the-art engine and exhaust system. These
systems are seamlessly integrated into your
vehicle and managed by the Powertrain Control
Module (PCM). The PCM manages engine
combustion to allow the exhaust system’s catalyst
to trap and burn Particulate Matter (PM)
pollutants, with no input or interaction on your part.
Additionally, your vehicle has the ability to alert you
to additional maintenance required on your vehicle
or engine Ú page 114.
WARNING!
Do not open the high pressure fuel system with
the engine running. Engine operation causes
high fuel pressure. High pressure fuel spray can
cause serious injury or death.
CAUTION!
The starter motor will engage for approximately
30 seconds at a time. Allow two minutes
between cranking intervals.
WARNING!
Do not use alcohol or gasoline as a fuel blending
agent. They can be unstable under certain
conditions and be hazardous or explosive when
mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or gasoline,
the use of these fuels can cause damage to the
fuel system.

22_DT_OM_EN_USC_t.book Page 414

SERVICING AND MAINTENANCE429
Underhood Power Distribution Center
Cavity Cartridge Fuse Micro Fuse Description
* If Equipped
F01 –25 Amp Clear Fuel Pump Motor
F02 ––Spare
F03 –5 Amp Tan MGU *
F04 ––Spare
8

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432SERVICING AND MAINTENANCE
F44 –10 Amp Red Trailer Camera *
F45 –10 Amp Red ADCM *
F46 30 Amp Pink –Fuel Heater *
F47 30 Amp Pink –Rear Defroster
F48 ––Spare
F49 30 Amp Pink –Htr Ctrl *
F50 20 Amp Blue –AUX SWITCH #6 *
F51 25 Amp White –FUEL PUMP MOTOR #1 *
F52 ––Spare
F53 –10 Amp Red Supply / Purging Pump *
F54 –15 Amp Blue PCM *
10 Amp Red Vapor Blocking Valve *
F55 –15 Amp Blue RT HID Headlamp
F56 ––Spare
F57 –20 Amp Yellow Horn
F58 25 Amp White –FUEL PUMP MOTOR #2 *
F59 –25 Amp Clear Injectors / IGN Coil / Glow Plug Module *
F60 –20 Amp Yellow ECM / PCM / ACT Short Running Valve / LTR Coolant Pump *
F61 –15 Amp Blue LT HID Headlamp
CavityCartridge Fuse Micro Fuse Description
* If Equipped

22_DT_OM_EN_USC_t.book Page 432

468TECHNICAL SPECIFICATIONS
REFORMULATED GASOLINE
Many areas of the country require the use of
cleaner-burning gasoline referred to as
“reformulated gasoline”. Reformulated gasoline
contains oxygenates and are specifically blended
to reduce vehicle emissions and improve air
quality.
The use of reformulated gasoline is recommended.
Properly blended reformulated gasoline will
provide improved performance and durability of
engine and fuel system components.
MATERIALS ADDED TO FUEL
Besides using unleaded gasoline with the proper
octane rating, gasolines that contain detergents,
corrosion and stability additives are
recommended. Using gasolines that have these
additives will help improve fuel economy, reduce
emissions, and maintain vehicle performance.
Designated TOP TIER Detergent
Gasoline contains a higher level of
detergents to further aide in minimizing
engine and fuel system deposits. When
available, the usage of TOP TIER Detergent
Gasoline is recommended. Visit
www.toptiergas.com for a list of TOP TIER
Detergent Gasoline retailers. Indiscriminate use of fuel system cleaning agents
should be avoided. Many of these materials
intended for gum and varnish removal may contain
active solvents or similar ingredients. These can
harm fuel system gasket and diaphragm materials.
GASOLINE/OXYGENATE BLENDS
Some fuel suppliers blend unleaded gasoline with
oxygenates such as ethanol.
Problems that result from using gasoline
containing more than 15% ethanol (E-15) or
gasoline containing methanol are not the
responsibility of the manufacturer and may void
the New Vehicle Limited Warranty.
DO NOT USE E-85 IN NON-FLEX FUEL
V
EHICLES
Non-Flex Fuel Vehicles (FFV) are compatible with
gasoline containing up to 15% ethanol (E-15). Use
of gasoline with higher ethanol content may void
the New Vehicle Limited Warranty.
If a Non-FFV vehicle is inadvertently fueled with
E-85 fuel, the engine will have some or all of these
symptoms:
Operate in a lean mode.
OBD II Malfunction Indicator Light on.
Poor engine performance.
Poor cold start and cold drivability.
Increased risk for fuel system component corro -
sion.
CNG AND LP FUEL SYSTEM
M
ODIFICATIONS
Modifications that allow the engine to run on
Compressed Natural Gas (CNG) or Liquid Propane
(LP) may result in damage to the engine,
emissions, and fuel system components. Problems
that result from running CNG or LP are not the
responsibility of the manufacturer and may void
the New Vehicle Limited Warranty.
CAUTION!
DO NOT use E-85, gasoline containing methanol,
or gasoline containing more than 15% ethanol
(E-15). Use of these blends may result in starting
and drivability problems, damage critical fuel
system components, cause emissions to exceed
the applicable standard, and/or cause the
Malfunction Indicator Light to illuminate. Please
observe pump labels as they should clearly
communicate if a fuel contains greater than
15% ethanol (E-15).

22_DT_OM_EN_USC_t.book Page 468