2022 KIA NIRO PHEV engine

713
Maintenance
Maintenance Under Severe Usage Conditions - Non Turbo Models
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
MAINTENANCE ITEMMAINTENANCEOPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Engine oil and engine oil filterREvery 5,000 miles (8,000 km) or 6 monthsA, B, C, D, E,
F, G, H, I, J, K
HSG (Hybrid Starter & Generator) beltREvery 32,000 miles (52,000 km) or 24 monthsC, D, E, K
Dual clutch transmission fluidREvery 64,000 miles (104,000 km)A, C, D, E, F, G, H,I, J
Climate control air filterRMore frequentlyC, E, G
Air cleaner filterRMore frequentlyC, E
Spark plugsRMore frequentlyA, B, F, G, H, I, K
HSG (Hybrid Starter & Generator) beltIEvery 8,000 miles (13,000 km) or 12 monthsC, D, E, K
Parking brakeIMore frequentlyC, D, G, H, I
Brake discs, pads and calipersIMore frequentlyC, D, E, G, H, J, K, I
Suspension ball jointsIMore frequentlyC, D, E, F, G

Maintenance
14
7
Severe driving conditions
A - Repeatedly driving short distance of less than 5 miles (8 km)
in normal temperature or less than 10 miles (16 km) in freez-
ing temperature
B - Extensive engine idling or low speed driving for long dis- tances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in heavy dust condition
F - Driving in heavy traffic area
G- Driving on uphill, downhill, or mountain road repeatedly
H - Using for towing or camping and driving with loading on the
roof.
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Frequently driving under high speed or rapid acceleration/deceleration.
K - Frequently driving in stop-and-go conditions
MAINTENANCE ITEMMAINTENANCE OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Steering gear rack, linkage and bootsIMore frequentlyC, D, E, F, G, H, I
Drive shafts and bootsIMore frequentlyC, D, E, F, G, H, I, J

715
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the
vehicle is being driven in severe con-
ditions, more frequent oil and filter
changes are required.
HSG (Hybrid starter & genera-
tor) belt
The HSG belt should be changed at
the intervals specified in the mainte-
nance schedule.
Fuel filter (for gasoline)
Kia gasoline vehicles are equipped a
lifetime fuel filter that integrated with
the fuel tank. Regular maintenance
or replacement is not needed but
depends on fuel quality. If there are
some important safety matters like
fuel flow restriction, surging, loss of
power, hard starting problem etc, fuel
filter inspection or replace is needed.
The fuel filter be Inspected or
replaced by an authorized Kia dealer.
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. Have an authorized Kia dealer
replace any damaged or leaking
parts immediately.
Fuel tank and fuel cap
The vapor hose and fuel filler cap
should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure that a new fuel
tank and fuel cap is correctly
replaced.

Maintenance
16
7
Vacuum crankcase ventilation
hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold.
Inspect the hose routing to assure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
Air cleaner filter
A Genuine Kia air cleaner filter is
recommended when the filter is
replaced.
Spark plugs
Make sure to install new spark plugs
of the correct heat range.
When assembling parts, be sure to
wipe the inside and outside of the
boot bottom of the ignition coil and
the insulator of the spark plug with a
soft cloth to prevent contamination of
the spark plug insulator.
Cooling system
Check the cooling system compo-
nents, such as the radiator, coolant
reservoir, hoses and connections for
leakage and damage. Replace any
damaged parts.
Coolant (Engine / Inverter)
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Dual clutch transmission Fluid
Inspect the dual clutch transmission
fluid according to the maintenance
schedule.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.

Maintenance
18
7
Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the
engine and listen carefully for any
exhaust gas leakage. Tighten con-
nections or replace parts as neces-
sary.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age. When checking engine oil, engine
coolant, brake fluid, and washer fluid,
always be sure to clean the area
around any filler plug, drain plug, or
dipstick before checking or draining
any lubricant or fluid. This is espe-
cially important in dusty or sandy
areas and when the vehicle is used
on unpaved roads. Cleaning the plug
and dipstick areas will prevent dirt
and grit from entering the engine and
other mechanisms that could be
damaged.
CHECKING FLUID LEVELS

719
Maintenance
ENGINE OIL
Checking the engine oil level
Engine oil is used for lubricating,
cooling, and operating various
hydraulic components in the engine.
Engine oil consumption while driving
is normal, and it is necessary to
check and refill the engine oil regu-
larly. Also, check and refill the oil
level within the recommended main-
tenance schedule to prevent deterio-
ration of oil performance.
Check the engine oil following the
below procedure.1. Be sure the vehicle is on level
ground.
2. Start the engine and allow it to reach normal operating tempera-
ture. 3. Turn the engine off, remove the oil
filler cap and pull the dipstick out.
Wait for 15 minutes for the oil to
return to the oil pan.
4. Wipe the dipstick clean and rein- sert it fully.
5. Pull the dipstick out again and check the level. Check if the oil
level is between the F-L line, and if
it is below the L line, add enough
oil to bring the level to F line.
CAUTION
When you wipe the oil levelgauge, you should wipe it with aclean cloth.
When mixed with debris, it cancause engine damage.
WARNING- Radiator hose
Be very careful not to touch the
radiator hose when checking or
adding engine oil as it may be
hot enough to burn you.
ODE076002
■(Gasoline) 1.6 GDi

Maintenance
20
7
Use a funnel to help prevent oil
from being spilled on engine com-
ponents.
Use only the specified engine oil.
(Refer to “Recommended lubricantsand capacities” in chapter 8.)
Do not spill engine oil when adding or changing engine oil. Wipe off
spilled oil immediately.
The engine oil consumption may increase while you break in a new
vehicle and it will be stabilized after
driving 4,000 miles (6,000 km).
The engine oil consumption can be affected by driving habits, climate
conditions, traffic conditions, oil
quality, etc. Therefore, it is recom-
mended that you inspect the
engine oil level regularly and refill it
if necessary.Changing the engine oil and
filter
Have engine oil and filter changed by
an authorized Kia dealer according
to the Maintenance Schedule at the
beginning of this chapter.
If the maintenance schedule toreplace engine oil is exceeded, the
engine oil performance may deterio-
rate, and the engine condition may
be affected. Therefore, replace the
engine oil according to the mainte-
nance schedule.
To keep the engine in optimal condi- tion, use the recommended engine
oil and filter. If the recommended
engine oil and filter are not used
replace it according to the mainte-
nance schedule under severe usage
conditions.
The purpose of the maintenance schedule for engine oil replace-
ment is to prevent oil deterioration
and it is irrelevant to oil consump-
tion. Check and refill engine oil reg-
ularly.
ODEP071003
■(Gasoline) 1.6 GDi

721
Maintenance
WARNING - Used engine
oil
Used engine oil may cause irrita-
tion or cancer of the skin if left in
contact with the skin for pro-
longed periods of time. Always
protect your skin by washing
your hands thoroughly with
soap and warm water as soon as
possible after handling used oil.
Do not leave used engine oil
within the reach of children.
CAUTION
The engine oil is very hot imme- diately after the vehicle hasbeen driven and can causeburns during replacement.Replace the engine oil after theengine oil has cooled down.