2. Reconnect the fuel lines.
3. Switch the ignition on for 30 seconds
and then switch the ignition off.
Repeat this operation six times in a row
to purge any trapped air from the fuel
system.
ELECTRICAL SYSTEM
INSPECTION
Periodically inspect electrical connectors
on the outside of the cab and on the engine
and frame for corrosion and tightness.
Exposed terminals, such as the fuel sender,
cranking motor, alternator and
feed-through studs, should be cleaned and
re-coated with a lubricant sealing grease
such as Motorcraft Silicone Brake Caliper
Grease and Dielectric Compound XG-3, or
equivalent. This should include the ground
cable connector for batteries, engine and
cab as well as the jump-starting stud.
Accessory Feed Connections
Vehicle electrical systems are complex and
often include powertrain components,
such as engine and transmission controls,
instrument panels and ABS. While most
systems operate on battery voltage (12
volts), some systems can be as high as 90
volts or as low as five volts. See the
Electrical Circuit Diagram Manuals,
available from your vehicle ’s manufacturer,
to make sure that any extra body lights and
accessory connections to circuits are both
appropriate and not overloaded. Do not
make modifications to any vehicle control
system without first contacting an
authorized dealer. AIR INDUCTION SYSTEM
INSPECTION WARNING: When performing
maintenance to any turbocharged engine
with engine air inlet piping disconnected,
keep loose clothing, jewelry and long hair
away from the engine air inlet piping. A
turbocharger compressor air inlet
protective shield should be installed over
the turbocharger air inlet to reduce the
risk of personal injury or death.
Perform a complete inspection of the air
induction system annually.
In areas where road salt is used,
disassemble the joints of each aluminum
component and inspect for salt build-up
and presence of chlorine that can cause
aluminum particles to flake off and enter
the engine combustion chambers. If
evidence of corrosion is found (usually at
the pipe connections), use a wire brush to
clean the inside of the pipes and inside the
rubber hoses.
If pitting is evident at the joint ends of the
intake pipes, use Motorcraft Silicone
Gasket and Sealant TA-30 to seal the
joints. Make sure no excess material, which
can pull into the engine, is on the inside of
the pipes. If the service condition of the
pipes, hoses or clamps is questionable,
replace the defective part(s).
Make sure to clean all dust and debris out
of the pipes and couplings with a clean,
damp rag before reassembly.
Chassis-mounted Charge Air
Cooler
Visually inspect the core assembly for
debris and clogging of external fins with
the engine off.
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2022 F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Maintenance
•
Never wash or rinse the engine while it
is hot or running; water in the running
engine may cause internal damage.
• Never wash or rinse any ignition coil,
spark plug wire or spark plug well, or
the area in and around these locations.
• Cover the battery, power distribution
box, and air filter assembly to prevent
water damage when cleaning the
engine.
CLEANING THE WINDOWS AND
WIPER BLADES
Car wash chemicals and environmental
fallout can result in windshield and wiper
blade contamination. Dirty windshield and
wipers will result in poor windshield wiper
operation. Keep the windshield and wiper
blades clean to maintain windshield wiper
performance.
To clean the windshield and wiper blades:
• Clean the windshield with a
non-abrasive glass cleaner. When
cleaning the interior of the windshield,
avoid getting any glass cleaner on the
instrument panel or door panels. Wipe
any glass cleaner off these surfaces
immediately.
• For windshields contaminated with
tree sap, chemicals, wax or bugs, clean
the entire windshield using steel wool
(no greater than 0000 grade) in a
circular motion and rinse with water.
• Clean the wiper blades with isopropyl
rubbing alcohol or windshield washer
concentrate.
Note: Do not use razor blades or other
sharp objects to clean or remove decals
from the inside of the heated rear window.
The vehicle warranty does not cover
damage caused to the heated rear window
grid lines. CLEANING THE INTERIOR WARNING: Do not use cleaning
solvents, bleach or dye on the vehicle's
seatbelts, as these actions may weaken
the belt webbing. WARNING:
On vehicles equipped
with seat-mounted airbags, do not use
chemical solvents or strong detergents.
Such products could contaminate the
side airbag system and affect
performance of the side airbag in a crash.
For fabric, carpets, cloth seats and seats
equipped with side airbags:
• Remove dust and loose dirt with a
vacuum cleaner.
• Remove light stains and soil with
Motorcraft Professional Strength
Carpet & Upholstery Cleaner.
• If grease or tar is present on the
material, spot-clean the area first with
Motorcraft Spot and Stain Remover. In
Canada, use Motorcraft Multi-Purpose
Cleaner.
• If a ring forms on the fabric after spot
cleaning, clean the entire area
immediately (but do not oversaturate)
or the ring will set.
• Do not use household cleaning
products or glass cleaners, which can
stain and discolor the fabric and affect
the flame retardant abilities of the seat
materials.
Mirrors
Do not clean the housing or glass of any
mirror with harsh abrasives, fuel or other
petroleum or ammonia-based cleaning
products.
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2022 F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Vehicle Care
Dual Alternator Dual Alternator With Air Brake
Compressor
Drivebelt closest to the engine.
A
Drivebelt furthest from the
engine.
B
Note: The belt routings show vehicles with
air conditioning. When vehicles do not have
air conditioning, an idler pulley is in place of
the A/C compressor.
ENGINE SPECIFICATIONS - 7.3L 7.3L V8 Engine
Engine
445 in³ (7,293 cm³)
Displacement.
Minimum 87 octane
Required fuel.
1-5-4-8-6-3-7-2
Firing order.
Coil near spark plug with spark plug wire
Ignition system.
0.049 in (1.25 mm) - 0.053 in (1.35 mm)
Spark plug gap.
10.5:1
Compression ratio.
287
2022 F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Capacities and SpecificationsE224820 E224826
AUXILIARY SWITCHES (IF
EQUIPPED)
For maximum vehicle performance, keep
the following information in mind when
adding accessories or equipment to your
vehicle:
• When adding accessories, equipment,
passengers and luggage to your
vehicle, do not exceed the total weight
capacity of the vehicle or of the front
or rear axle (GVWR or GAWR as
indicated on the Safety Compliance
Certification label). Ask an authorized
dealer for specific weight information.
• The Federal Communications
Commission (FCC) and Canadian
Radio Telecommunications
Commission (CRTC) regulate the use
of mobile communications systems
equipped with radio transmitters, for
example, two-way radios, telephones
and theft alarms. Any such equipment
installed in your vehicle should comply
with Federal Communications
Commission (FCC) and Canadian
Radio Telecommunications
Commission (CRTC) regulations, and
should be installed by an authorized
dealer.
• An authorized dealer needs to install
mobile communications systems.
Improper installation may harm the
operation of your vehicle, particularly
if the manufacturer did not design the
mobile communication system
specifically for automotive use.
• If you or an authorized Ford dealer add
any non-Ford electrical or electronic
accessories or components to your
vehicle, you may adversely affect
battery performance and durability. In
addition, you may also adversely affect
the performance of other electrical
systems in the vehicle. The auxiliary switch option package
provides four switches, mounted in the
center of the instrument panel. These
switches operate when the ignition is on
or from battery power, depending on the
switchable power distribution box fuse
locations #82 and #83. We recommend,
however, that the engine remain running
to maintain battery charge when using the
auxiliary switches for extended periods of
time or higher current draws.
Note:
When your vehicle has a diesel
engine, use the auxiliary switches only while
the engine is running. The glow plugs also
drain battery power when the ignition key is
in the on position. Using the auxiliary
switches, even for limited amounts of time,
can cause your battery to drain quickly and
prevent your vehicle from restarting.
When switched on, the auxiliary switches
provide 20 amps or 40 amps of electrical
battery power for a variety of personal or
commercial uses.
The relays for the auxiliary switches are in
the power distribution box under the hood
by the right-hand fender. See your
authorized dealer for service.
Each switch includes a power lead, a
blunt-cut and sealed wire below the
instrument panel and to the left of the
steering column in the driver footwell area.
The power leads are coded as shown:
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Engine Oil Capacity and Specification -
6.7L Diesel...................................................290
Engine Oil Capacity and Specification - 7.3L.................................................................293
Engine Oil Check - 6.7L Diesel.................223
Engine Oil Check - 7.3L..............................224
Engine Oil Dipstick - 6.7L Diesel.............223
Engine Oil Dipstick - 7.3L...........................223
Engine Specifications - 6.7L Diesel............................................................286
Engine Specifications - 7.3L.....................287
Entering, Exiting or Climbing on This Vehicle
.............................................................20
Environment......................................................21
Essential Towing Checks
...........................179
Event Data Recording See: Data Recording............................................. 13
Exhaust Brake................................................142
Exhaust System Inspection.....................254
Export Unique Options................................20
Exterior Mirrors...............................................60
F
Fastening the Seatbelts..............................38
Federal Highway Administration Regulation......................................................20
Fifth Wheel Operation...............................180
Flat Tire See: Changing a Road Wheel....................... 283
Ford Credit
..........................................................17
Ford Protect....................................................319
Frame and Tow Hook Inspection..........259
Front Seat Armrest........................................94
Fuel and Refueling.......................................105
Fuel Consumption.........................................112
Fuel Filter - 7.3L
............................................248
Fuel Quality - Diesel....................................106
Fuel Quality - Gasoline..............................109
Fuel Shutoff
...................................................188
Fuel Tank Capacity - Diesel.....................296
Fuel Tank Capacity - Gasoline................297
Fuel Tank Selector Switch..........................114
Fuses.................................................................199
Fuse Specification Chart...........................199 G
Gauges...............................................................63
Gearbox
See: Transmission.............................................. 128
General Driving Points
................................182
General Information on Radio Frequencies...................................................45
General Maintenance Information
.........321
Getting Assistance Outside the U.S. and Canada..........................................................196
Getting the Services You Need................193
H
Handbrake See: Parking Brake.............................................. 137
Hazard Flashers
............................................188
Headlamp Adjusting See: Adjusting the Headlamps..................... 246
Headlamp Exit Delay....................................55
Headlamp Removal See: Removing a Headlamp.......................... 249
Headrest See: Head Restraints.......................................... 88
Head Restraints
..............................................88
Heated Exterior Mirrors................................87
Heating See: Climate Control........................................... 85
Hill Start Assist.............................................140
Hints on Controlling the Interior Climate
...........................................................86
Hints on Driving With Anti-Lock Brakes.............................................................137
Hood Lock See: Opening and Closing the Hood...........219
Horn
.....................................................................52
Hydraulic Power Steering Fluid Capacity and Specification.....................................304
I
Ignition Switch
..............................................100
In California (U.S. Only).............................194
Information Display Control.......................52
Information Displays
.....................................70
General Information............................................ 70
Information Messages..................................74
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2022 F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Index
Recommended Towing Weights.............178
Refueling - Diesel..........................................110
Refueling - Gasoline......................................111
Remote Control..............................................46
Removing a Headlamp..............................249
Repairing Minor Paint Damage..............265
Replacement Parts Recommendation .........................................
17
Replacing a Lost Key or Remote Control.............................................................47
Reporting Safety Defects (Canada Only)..............................................................198
Reporting Safety Defects (U.S. Only)...............................................................197
Resuming the Set Speed............................161
Roadside Assistance...................................187
Roadside Emergencies
...............................187
Rollover Warning.........................................340
Running-In See: Breaking-In.................................................. 185
Running Out of Fuel - Diesel.....................110
Running Out of Fuel - Gasoline
................110
S
Safety Precautions
......................................105
Scheduled Maintenance............................321
Seatbelt Extensions......................................44
Seatbelt Height Adjustment.......................41
Seatbelt Reminder.........................................42
Seatbelts............................................................37 Principle of Operation......................................... 37
Seatbelt Warning Lamp and Indicator Chime...............................................................42
Seats
...................................................................88
Security..............................................................50
Selective Catalytic Reductant System - Diesel...............................................................118
Setting the Cruise Control Speed..........160
Sitting in the Correct Position...................88
Snow Chains See: Using Snow Chains................................. 283
Spare Wheel See: Changing a Road Wheel....................... 283
Special Notices
................................................18
Special Operating Conditions Scheduled Maintenance................................................331 Speed Control
See: Cruise Control - Vehicles With: Adaptive
Cruise Control................................................. 154
See: Cruise Control - Vehicles With: Cruise Control............................................................... 160
Spring U-Bolt Check...................................259
Stability Control
............................................150
Principle of Operation - Vehicles With: Air
Brakes.................................................................. 151
Principle of Operation - Vehicles With: Hydraulic Brakes............................................ 150
Starter Switch See: Ignition Switch.......................................... 100
Starting a Diesel Engine.............................102
Starting a Gasoline Engine........................101
Starting and Stopping the Engine.........100 General Information......................................... 100
Steering............................................................166
Steering System Inspection....................258
Steering Wheel
.................................................51
Storage Compartments..............................99
Streaming Bluetooth Audio......................314
Sun Visors
.........................................................62
Suspension System Inspection..............258
Switching Cruise Control On and Off...................................................................160
Switching Off the Engine..........................103
Symbols Glossary
...........................................10
T
Technical Specifications See: Capacities and Specifications............286
The Better Business Bureau (BBB) Auto Line Program (U.S. Only).......................195
Tire Care
..........................................................268
Tires See: Wheels and Tires..................................... 268
Towing a Trailer..............................................177
Towing Points
.................................................192
Towing...............................................................177
Traction Control
............................................148
Principle of Operation....................................... 148
Trailer Brakes
..................................................144
Transmission..................................................128
Transporting the Vehicle.............................191
375
2022 F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Index