Page 10 of 150

Checking and lubricating the brake and clutch levers ............................................ 9-41
Checking the shift pedal ........................... 9-41
Checking and lubricating the brake pedal ....................................................... 9-41
Checking the wheel hub bearings............. 9-42
Lubricating the swingarm pivots ............... 9-42
Lubricating the rear suspension relay arm and connecting arm pivoting points ....... 9-43
Lubricating the upper and lower arm pivots ...................................................... 9-44
Lubricating the steering shaft ................... 9-45
Battery....................................................... 9-45
Replacing a fuse ....................................... 9-49
Replacing a headlight bulb ....................... 9-50
Adjusting a headlight beam ...................... 9-52
Brake/tail light ........................................... 9-52
Removing a wheel ..................................... 9-52
Installing a wheel....................................... 9-53
Troubleshooting ........................................ 9-54
Troubleshooting charts ............................. 9-55
CLEANING AND STORAGE ......................... 10-1 Cleaning .................................................... 10-1
Storage...................................................... 10-2 SPECIFICATIONS ........................................ 11-1
INDEX .......................................................... 12-1
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3-6
3
gerous loss of lights or engine power. Also, the
battery tends to discharge more quickly if elec-
trical accessories are added.
WARNING
EWB00073Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide,
a deadly gas. Breathing carbon monoxide can
cause headaches, dizziness, drowsiness, nau-
sea, confusion, and eventually death.
Carbon Monoxide is a colorless, odorless,
tasteless gas which may be present even if you
do not see or smell any engine exhaust. Deadly
levels of carbon monoxide can collect rapidly
and you can quickly be overcome and unable
to save yourself. Also, deadly levels of carbon
monoxide can linger for hours or days in en-
closed or poorly ventilated areas. If you experi-
ence any symptoms of carbon monoxide
poisoning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREATMENT.
Do not run engine indoors. Even if you try to
ventilate engine exhaust with fans or open
windows and doors, carbon monoxide can
rapidly reach dangerous levels.
Do not run engine in poorly ventilated or par-
tially enclosed areas such as barns, garages,
or carports.
Do not run engine outdoors where engine
exhaust can be drawn into a building through
openings such as windows and doors.
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4-1
4
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Engine oil tank
2. Coolant reservoir
3. Fuel tank cap
4. Idle adjusting screw
5. Battery
6. Fuses
7. Rear shock absorber
8. Drive chain
9. Footrest
10.Shift pedal
12
4
3
659
10
7
8
1. Muffler
2. Spark arrester
3. Air filter
4. Rear brake fluid reservoir
5. Crankcase engine oil filler bolt
6. Oil filter element
7. Spark plug
8. Front shock absorber
9. Crankcase engine oil drain bolt
10.Brake pedal
11.Footrest
12.Rear brake light switch
21
34
5678
109
11
12
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5-4
5
EBU18081Engine stop switch “ / ”
Set this switch to “ ” before starting the engine.
The engine stop switch controls the ignition and
stops the engine when it is running. Use this
switch to stop the engine in an emergency situa-
tion. The engine will not start or run when this
switch is set to “ ”.EBU18102Start switch “ ”
Push this switch to crank the engine with the start-
er. See the starting instructions on page 7-1 prior
to starting the engine.EBU18157Light switch “ / /OFF”
Set this switch to “ ” to turn on the low beams
and the taillight. Set the switch to “ ” to turn on
the high beams and the taillight. Set the switch to
“OFF” to turn off all the lights.NOTICEECB00046Do not use the headlights with the engine
turned off for an extended period of time. The
battery may discharge to the point that thestarter will not have enough power to crank the
engine. If this should happen, remove the bat-
tery and recharge it. (See page 9-45.)
EBU18286Throttle leverPush the throttle lever to increase engine speed.
Spring tension returns the lever to the rest position
when released. Always check that the throttle le-
ver returns normally before starting the engine. 1. Throttle lever
1
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7-2
7
TIPIf the engine fails to start, release the start switch,
then push it again. Pause a few seconds before
the next attempt. Each cranking should be as
short as possible to preserve battery energy. Do
not crank the engine more than 10 seconds on
each attempt. NOTICEECB00164For maximum engine life, never accelerate
hard when the engine is cold! EBU20535ShiftingThis ATV has a 5-speed forward and 1-speed re-
verse transmission. The transmission allows you
to control the amount of power you have available
at a given speed or for starting, accelerating,
climbing hills, etc.
To shift into neutral, release the throttle lever, ap-
ply the clutch, and then repeatedly depress the
shift pedal until it stops.
When it stops, it will be in first gear. Raise the ped-
al slightly to reach the neutral position, and then
release the clutch.
EBU20595To start out and accelerate1. Release the throttle lever, apply the front or rear brake, and then release the parking
brake.
2. Pull the clutch lever to disengage the clutch.
3. Shift into first gear, and then release the brake. NOTICE: Always close the throttle
before shifting gears, otherwise damage
to the engine and drive train may result.
[ECB01220]
1. Shift pedal
2. Neutral position
3. Reverse position
2 3
4 5N1R
1
23
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9-45
9Right side
TIPFor parts equipped with a grease nipple, use a
grease gun. EBU25096Lubricating the steering shaftThe steering shaft must be lubricated by a
Yamaha dealer at the intervals specified in the pe- riodic maintenance chart.
TIPFor parts equipped with a grease nipple, use a
grease gun. EBU30037BatteryThis model is equipped with a 12-volt VRLA
(valve-regulated lead-acid) battery. There is no
need to check the electrolyte or to add distilled
water. However, the battery lead connections
need to be checked and tightened, and the bat-
tery terminals cleaned if corroded. If the battery
seems to have discharged, recharge it as soon as
possible.TIP Wear gloves and eye protection in a ventilated
area away from sparks and open flames. Wash
hands after handling.
It is recommended to have the battery serviced
by a Yamaha dealer.
1. Upper grease nipple
2. Lower grease nippleRecommended lubricant:
Lithium-soap-based grease
1
2
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9-46
9
WARNING
EWB02161Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes when
working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or using
in an enclosed space.
KEEP OUT OF REACH OF CHILDREN. To remove the battery1. Remove the seat. (See page 5-11.)
2. Remove the battery holding plate (together with the battery cover) by removing the quick
fastener screws and the bolts. 3. Disconnect the negative battery lead first,
then the positive battery lead by removing
their bolt. NOTICE: When removing the bat-
tery, the main switch must be off, and the
negative lead must be disconnected be-
fore the positive lead.
[ECB01002]
1. Bolt
2. Battery holding plate
3. Battery cover
4. Quick fastener screw
1 2
4
3
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9-47
94. Pull the battery out of its compartment.
NOTICEECB00622Never attempt to open the battery or remove
the battery cell seals, as this would permanent-
ly damage the battery. To charge the battery
Confirm the recommended charging rate as
specified on the battery itself.
Select a suitable charger and follow the manu-
facturer’s instructions.
NOTICEECB00933To charge a VRLA (valve-regulated lead-acid)
battery, a special battery charger is required.
Using a conventional battery charger will dam-
age the battery. To store the battery
If the ATV will not be used for more than one
month, remove the battery, fully charge it, and
then place it in a cool, dry place.
If the battery will be stored for more than two
months, check it at least once a month and fully
charge it if necessary.NOTICEECB00942Always keep the battery charged. Storing the
battery in a discharged state for an extended
period of time will cause permanent battery
damage.
Do not store the battery in an excessively
cold or warm place [below freezing or above
30 °C (90 °F)]. To install the battery
1. Place the battery in its compartment.
1. Negative battery lead (black)
2. Battery
3. Positive battery lead (red)
1 3
2
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