Page 105 of 178

9-6
9
3*Rear brake • Check operation and correct if necessary.
• Check brake pedal free play and adjust if neces-
sary.
• Check fluid level and ATV for fluid leakage, and correct if necessary. √√√√√
• Replace brake pads. Whenever worn to the limit
4 *Brake hoses • Check for cracks or other damage, and replace if
necessary. √√√√
• Replace. Every 4 years
5 *Brake fluid • Change. Every 2 years
6 *Wheels • Check runout and for damage, and replace if nec-
essary. √ √√√
7 *Tires • Check tread depth and for damage, and replace if
necessary.
• Check air pressure and balance, and correct if necessary. √ √√√
8 *Wheel hub bearings • Check for looseness or damage, and replace if
necessary. √ √√√
9 *V- b e l t • Check for wear, cracks or other damage, and re-
place if necessary. √ √√√
10 *Chassis fasteners • Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
UBFE60E0.book Page 6 Tuesday, August 18, 2020 10:50 AM
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9-7
9
11*Shock absorber as-
semblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
12 *Stabilizer bushes • Check for cracks or other damage, and replace if
necessary. √√√
13 *Rear knuckle pivots • Lubricate with lithium-soap-based grease. √√√
14 *Steering shaft • Lubricate with lithium-soap-based grease. √√√
15 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
16 *Engine mounts • Check for cracks or other damage, and replace if
necessary. √√√
17 *Axle boots • Check for cracks or other damage, and replace if
necessary. √√√√√
18 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
19 Engine oil filter car-
tridge • Replace.
√√√
20 Differential gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev-
er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBFE60E0.book Page 7 Tuesday, August 18, 2020 10:50 AM
Page 107 of 178
9-8
9
EBU23072TIPSome maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.21 Final gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
22 Cooling system • Check coolant level and ATV for coolant leakage,
and correct if necessary. √√√√√
• Replace coolant. Every 2 years
23 *Moving parts and
cables •Lubricate.
√√√√
24 *Throttle lever • Check operation.
• Check throttle lever free play, and adjust if neces-
sary.
• Lubricate cable and lever housing. √√√√√
25 *Front and rear
brake switches • Check operation and correct if necessary.
√√√√√
26 *Lights and switches • Check operation and correct if necessary.
• Adjust headlight beams. √√√√√
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBFE60E0.book Page 8 Tuesday, August 18, 2020 10:50 AM
Page 108 of 178
9-9
9
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
UBFE60E0.book Page 9 Tuesday, August 18, 2020 10:50 AM
Page 109 of 178
9-10
9
EBU23091Removing and installing panelsThe panels shown need to be removed to perform
some of the maintenance jobs described in this
chapter. Refer to this section each time a panel
needs to be removed and installed.
EBU34720Panel A
To remove the panelPull upward on the areas shown.
1. Panel A
2. Panel B
3. Panel C
4. Panel D
5. Panel F2
1
3
4
5
1. Panel b
2. Panel d
2
1
UBFE60E0.book Page 10 Tuesday, August 18, 2020 10:50 AM
Page 110 of 178
9-11
9To install the panel
Place the panel in the original position. Panel B
To remove the panel
1. Remove panel A.
2. Remove the front carrier by removing the
bolts.
1. Panel A
1
1. Front carrier
2. Carrier bolt (upper)
1
2
2
UBFE60E0.book Page 11 Tuesday, August 18, 2020 10:50 AM
Page 111 of 178
9-12
9
3. Remove the quick fasteners, pull panel B for-
ward to release the projections, and then pull
the panel upward to remove it. To install the panel
1. Place the panel in the original position, and
then install the quick fasteners.
1. Carrier bolt (under the fenders)
2. Carrier bolt (lower)
1
2
2
1
1. Panel B
2. Quick fastener
3. Projection3
3
1
2
3
2
UBFE60E0.book Page 12 Tuesday, August 18, 2020 10:50 AM
Page 112 of 178
9-13
92. Install the front carrier by installing the bolts
and tightening them to the specified torques.
3. Install panel A. Panel C
To remove the panel
1. Remove the seat. (See page 5-21.)
2. Remove panel A.
3. Remove the hoses from panel C.
4. Remove the quick fasteners and bolts.
Tightening torques:
Carrier bolt (upper):34 N·m (3.4 kgf·m, 25 lb·ft)
Carrier bolt (lower): 34 N·m (3.4 kgf·m, 25 lb·ft)
Carrier bolt (under the fenders): 7 N·m (0.7 kgf·m, 5.2 lb·ft)1. Panel C
2. Hose
21
2
UBFE60E0.book Page 13 Tuesday, August 18, 2020 10:50 AM