
IN CASE OF EMERGENCY389
REFUELING IN EMERGENCY – IF EQUIPPED
The fuel filling procedure in case of an
emergency is described on Ú page 208.
The vehicle is equipped with a refueling funnel.
If refueling is necessary, while using an
approved gas can, please insert the refueling
funnel into the filler neck opening.
Refueling FunnelInserting Funnel
IF YOUR ENGINE OVERHEATS
If the vehicle is overheating, it will need to be
serviced by an authorized dealer.
In any of the following situations, you can
reduce the potential for overheating by taking
the appropriate action.
On the highways — slow down.
In city traffic — while stopped, place the trans -
mission in NEUTRAL (N), but do not increase
the engine idle speed while preventing
vehicle motion with the brakes.
NOTE:
There are steps that you can take to slow down
an impending overheat condition:
If your Air Conditioner (A/C) is on, turn it off.
The A/C system adds heat to the engine
cooling system and turning the A/C off can
help remove this heat.
You can also turn the temperature control to
maximum heat, the mode control to floor and
the blower control to high. This allows the
heater core to act as a supplement to the
radiator and aids in removing heat from the
engine cooling system.
WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam from
your radiator. If you see or hear steam coming
from under the hood, do not open the hood
until the radiator has had time to cool. Never
try to open a cooling system pressure cap
when the radiator or coolant bottle is hot.
CAUTION!
Driving with a hot cooling system could
damage your vehicle. If the temperature
gauge reads HOT (H), pull over and stop the
vehicle. Idle the vehicle with the air
conditioner turned off until the pointer drops
back into the normal range. If the pointer
remains on HOT (H), and you hear continuous
chimes, turn the engine off immediately and
call for service.
7
21_DT_OM_EN_USC_t.book Page 389

400SERVICING AND MAINTENANCE
MAINTENANCE PLAN — DIESEL FUEL UP TO B5 BIODIESEL
Refer to the Maintenance Schedules for required maintenance.
NOTE:
Using white lithium grease, lubricate the door hinge roller pivot joints twice a year to prevent premature wear.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
Change oil and filter.
Completely fill the Diesel Exhaust Fluid tank.
Drain water from fuel filter assembly.
Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil indicator system turns on.
Inspect battery and clean and tighten terminals as required.
Inspect the CV/Universal joints.
Inspect brake pads, shoes, rotors, drums, hoses and park brake.
Inspect engine cooling system protection and hoses.
Inspect exhaust system.
Inspect engine air cleaner if using in dusty or off-road conditions. Replace engine air cleaner, as necessary.
At Every Second Oil Change Interval As Indicated By Oil Change Indicator System:
Change fuel filter.
21_DT_OM_EN_USC_t.book Page 400

SERVICING AND MAINTENANCE401
Mileage or time passed (whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Completely fill the Diesel Exhaust Fluid tank. X X X X X X X X X X X X X X X
Inspect the CV/Universal joints. X X X X X X X X X X X X X X X
Inspect front suspension, tie rod ends, and replace if
necessary. X X X X X X X
Inspect the front and rear axle fluid. If gear oil leakage is
suspected, check the fluid level. If using your vehicle for
police, taxi, fleet, off-road or frequent trailer towing change
the axle fluid. X
XXXX
Inspect the brake linings, parking brake function. X X X X X X X
Additional Maintenance
Replace cabin air filter X X X X X X X
Drain water from fuel filter assembly. X X X X X X X X X X X X X X X
Replace fuel filter and drain water from the fuel filter
assembly.
1Fuel filter replacement intervals should be every second oil change and must not exceed 20,000 miles (32,000 km) if using diesel fuel up to B5.
8
21_DT_OM_EN_USC_t.book Page 401

402SERVICING AND MAINTENANCE
Replace engine air cleaner. XXXXX
Flush and replace the engine coolant at 10 years or
150,000 miles (240,000 km) whichever comes first. X
X
Replace accessory drive belt(s). X
Inspect the transfer case fluid, change for any of the
following: police, taxi, fleet, or frequent trailer towing. X
X
Change transfer case fluid. X
1. Under normal conditions the diesel fuel filter should be replaced every 20,000 miles (32,000 km) (every other oil change). If the vehicle is being used in severe operating conditions,
or In certain geographical areas of the country (Pennsylvania, New York, Ohio, Maryland, West Virginia, Arkansas, Oklahoma, Kansas, Iowa, Missouri and Nebraska) due to fuel
cleanliness issues, it’s recommended to replace the fuel filter every 10,000 miles (16,000 km).
Mileage or time passed (whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
21_DT_OM_EN_USC_t.book Page 402

SERVICING AND MAINTENANCE403
ADDITIONAL MAINTENANCE — B6 TO
B20 B
IODIESEL
NOTE:
Under no circumstances should oil change
intervals exceed 8,000 miles (12,875 km) or
six months, whichever comes first when
using biodiesel blends greater than 5% (B5).
The owner is required to monitor mileage for
B6-B20 biodiesel, the automatic oil change
indicator system does not reflect the use of
biofuels.
Fuel filter change interval is maintained at
every second oil change. This is especially
important with biodiesel usage.
For more information on using biodiesel
Ú page 472.
WARNING!
You can be badly injured working on or
around a motor vehicle. Do only service
work for which you have the knowledge and
the right equipment. If you have any doubt
about your ability to perform a service job,
take your vehicle to a competent mechanic.
Failure to properly inspect and maintain
your vehicle could result in a component
malfunction and effect vehicle handling
and performance. This could cause an acci -
dent.
8
21_DT_OM_EN_USC_t.book Page 403

408SERVICING AND MAINTENANCE
CHECKING OIL LEVEL
To ensure proper engine lubrication, the engine
oil must be maintained at the correct level.
Check the oil level at regular intervals, such as
every fuel stop. The best time to check the
engine oil level is about five minutes after a fully
warmed up engine is shut off.
Checking the oil while the vehicle is on level
ground will improve the accuracy of the oil level
readings.
There are four possible dipstick types:
Crosshatched zone.
Crosshatched zone marked SAFE.
Crosshatched zone marked with MIN at the
low end of the range and MAX at the high end
of the range.
Crosshatched zone marked with dimples at
the MIN and the MAX ends of the range.
NOTE:
Always maintain the oil level within the cross -
hatch markings on the dipstick. Adding 1 quart (1.0 liter) of oil when the reading
is at the low end of the dipstick range will raise
the oil level to the high end of the range
marking.
NOTE:
It is possible for your oil level to be slightly
higher than a previous check. This would be due
to diesel fuel that may temporarily be in the
crankcase due to operation of the diesel partic
-
ulate filter regeneration strategy (if equipped).
This fuel will evaporate out under normal oper -
ation.ADDING WASHER FLUID
The fluid reservoir is located under the hood
and should be checked for fluid level at regular
intervals. Fill the reservoir with windshield
washer solvent only (not radiator antifreeze).
When refilling the washer fluid reservoir, take
some washer fluid and apply it to a cloth or
towel and wipe the wiper blades clean. This will
help blade performance. To prevent freeze-up of your windshield washer
system in cold weather, select a solution or
mixture that meets or exceeds the temperature
range of your climate. This rating information
can be found on most washer fluid containers.
After the engine has warmed up, operate the
defroster for a few minutes to reduce the
possibility of smearing or freezing the fluid on
the cold windshield. Windshield washer solution
used with water as directed on the container,
aids cleaning action, reduces the freezing point
to avoid line clogging, and is not harmful to
paint or trim.
CAUTION!
Overfilling or underfilling the crankcase will
cause oil aeration or loss of oil pressure. This
could damage your engine.WARNING!
Commercially available windshield washer
solvents are flammable. They could ignite and
burn you. Care must be exercised when filling
or working around the washer solution.
21_DT_OM_EN_USC_t.book Page 408

412SERVICING AND MAINTENANCE
(Continued)
Engine Air Cleaner Filter Installation
NOTE:
Inspect and clean the housing if dirt or debris is
present before replacing the engine air cleaner
filter.
1. Install the engine air cleaner filter into the housing assembly with the engine air
cleaner filter inspection surface facing
downward.
2. Install the engine air cleaner filter cover onto the housing assembly.
3. Tighten the fasteners (six) on the engine air cleaner filter assembly.
DRAINING FUEL/WATER SEPARATOR
F
ILTER — DIESEL ENGINE
The fuel/water separator filter housing is
located inside the frame rail, behind the left
front wheel. The best access to this water drain
valve is from under the vehicle. If water is detected in the water separator while
the engine is running, or while the ignition
switch is in the ON/RUN position, the “Water In
Fuel Indicator Light” will illuminate and an
audible chime will be heard. At this point, you
should stop the engine and drain the water from
the filter housing.
Fuel Filter Assembly
If the “Water In Fuel Indicator Light” comes on
and a single chime is heard while you are
driving, or with the ignition in the ON position,
there may be a problem with your water
separator wiring or sensor. See an authorized
dealer for service.
Upon proper draining of the water from the fuel
filter, the “Water In Fuel Indicator Light” will
remain illuminated for approximately 10
seconds. If the water was drained while the
engine was running, the “Water In Fuel Indicator
Light” may remain on for approximately three
minutes.
NOTE:
Care should be taken in disposing of used fluids
from your vehicle. Used fluids, indiscriminately
discarded, can present a problem to the envi
-
ronment. Contact an authorized dealer, service
station, or government agency for advice on
recycling programs and for where used fluids
and filters can be properly disposed of in your
area.
CAUTION!
Do not drain the fuel/water separator filter
when the engine is running.
Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appro-
priate container.
1 — Water In Fuel Drain Valve
CAUTION! (Continued)CAUTION!
If the “Water In Fuel Indicator Light” remains
on, DO NOT START the engine before you
drain water from the fuel filter to avoid engine
damage.
21_DT_OM_EN_USC_t.book Page 412

SERVICING AND MAINTENANCE413
Drain the fuel/water separator filter when the
“Water In Fuel Indicator Light” is ON. Within
10 minutes of vehicle shutdown, turn the filter
drain valve (located on the bottom of the filter
housing) counterclockwise to drain fuel/water,
then turn the ignition switch to the ON position,
and allow any accumulated water to drain.
Leave the drain valve open until all water and
contaminants have been removed. When clean
fuel is visible, close the drain valve by turning it
clockwise, and turn the ignition switch to OFF.
If more than two ounces or 60 milliliters of fuel
have been drained Úpage 414.
UNDERBODY MOUNTED FUEL FILTER
R
EPLACEMENT — DIESEL ENGINE
NOTE:
Using a fuel filter that does not meet FCA’s filtra-
tion and water separating requirements can
severely impact fuel system life and reliability.
Under normal conditions the diesel fuel filter
should be replaced every 20,000 miles (every
other oil change). If the vehicle is being used in
severe operating conditions, or In certain
geographical areas of the country (Pennsyl -
vania, New York, Ohio, Maryland, West Virginia,
Arkansas, Oklahoma, Kansas, Iowa, Missouri and Nebraska) due to fuel cleanliness’ issues,
it’s recommended to replace the fuel filter every
10,000 miles.
Fuel Filter Assembly
1. Turn engine off.
2. Place a drain pan under the fuel filter
assembly.
3. Open the water drain valve, and let any accumulated water drain.
4. Close the water drain valve.
5. Remove bottom cover using a strap wrench. Rotate counterclockwise for removal.
Remove the used o-ring and discard it.
6. Remove the used filter cartridge from the housing and dispose of it according to your
local regulations.
7. Wipe the sealing surfaces of the lid and housing clean.
8. Install a new o-ring into the ring groove on the filter housing and lubricate with clean
engine oil.
CAUTION!
Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appro-
priate container.
Do not prefill the fuel filter when installing a
new fuel filter. There is a possibility debris
could be introduced into the fuel filter
during this action. It is best to install the
filter dry and allow the in-tank lift pump to
prime the fuel system.
1 — Water In Fuel Drain Valve
2 — Fuel Filter Access
8
21_DT_OM_EN_USC_t.book Page 413