
Fuses
Fuse Specification Chart
..........................193
Changing a Fuse ..........................................
201
Vehicle Inspection Guide
Vehicle Inspection Information .............
203
Maintenance
General Information ....................................
212
Opening and Closing the Hood ..............
213
Under Hood Overview - 6.7L Diesel ......
215
Under Hood Overview - 7.3L ....................
216
Engine Oil Dipstick - 7.3L ...........................
217
Engine Oil Dipstick - 6.7L Diesel .............
217
Engine Oil Check - 7.3L ...............................
217
Engine Oil Check - 6.7L Diesel ................
218
Changing the Engine Oil and Oil Filter ........................................................................\
.
219
Oil Change Indicator Reset .....................
220
Changing the Engine Air Filter - 6.7L Diesel ............................................................
221
Changing the Engine Air Filter - 7.3L .....
223
Draining the Fuel Filter Water Trap - 6.7L Diesel ...........................................................
225
Engine Coolant Check - 7.3L ...................
226
Engine Coolant Check - 6.7L Diesel ......
231
Automatic Transmission Fluid Check ........................................................................\
236
Brake Fluid Check ........................................
237
Power Steering Fluid Check ....................
238
Changing the 12V Battery ........................
239
Adjusting the Headlamps .......................
240
Washer Fluid Check ...................................
242
Fuel Filter - 7.3L ............................................
242
Checking the Wiper Blades .....................
242
Changing the Wiper Blades ....................
242
Removing a Headlamp .............................
243
Changing a Bulb ..........................................
243Changing the Engine-Mounted and
Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel .................................
244
Electrical System Inspection ..................
247
Air Induction System Inspection ...........
247
Exhaust System Inspection ....................
248
Brake System Inspection .........................
248
Axle Inspection .............................................
251
Steering System Inspection ....................
252
Suspension System Inspection .............
252
Frame and Tow Hook Inspection ..........
253
Rear Axle Fluid Check ................................
253
Spring U-Bolt Check ..................................
253
Vehicle Care
General Information ..................................
255
Cleaning Products ......................................
255
Cleaning the Exterior .................................
256
Waxing .............................................................
257
Cleaning the Engine ...................................
257
Cleaning the Windows and Wiper Blades ........................................................................\
257
Cleaning the Interior ..................................
258
Cleaning the Instrument Panel and Instrument Cluster Lens ......................
258
Repairing Minor Paint Damage .............
259
Cleaning the Wheels .................................
259
Vehicle Storage ...........................................
260
Wheels and Tires
Tire Care .........................................................
262
Using Snow Chains .....................................
277
Changing a Road Wheel ...........................
277
Technical Specifications ..........................
279
Capacities and Specifications
Engine Specifications - 6.7L Diesel .......
281
Engine Specifications - 7.3L ....................
282
Motorcraft Parts - 6.7L Diesel ................
283
4
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Table of Contents

VEHICLE INSPECTION
INFORMATION
To make sure your vehicle is ready to
operate, conduct a pre-trip inspection at
the beginning of each work period. Follow
the steps listed in this section to verify a
proper vehicle inspection procedure.
WARNING: Exercise great caution
when working on a vehicle equipped with
an automatic fan clutch. The fan starts
in motion only after the engine coolant
reaches a predetermined temperature
or the refrigerant pressure (if equipped
with air conditioning) reaches a
predetermined setting. The fan starts at
this point with no advance warning.
Never reach near, or permit objects to
protrude into, the fan blade radius while
the engine is running as this could result
in vehicle damage, personal injury or
death. WARNING:
Do not operate the
vehicle if any suspension conditions
listed in the following charts are evident.
Loss of steering or suspension could
result in property damage, personal injury
or death. WARNING:
If a wheel must be
changed, obtain expert tire service help.
Mounting and un-mounting of tires
should only be performed by a qualified
technician using necessary safety
procedures and equipment, otherwise
the result could be property damage,
personal injury or death.
Note: Always make sure you apply the
parking brake before starting the engine. Engine compartment (with engine off)
Use the dipstick to verify the oil level is in the proper operating
range. See
Engine Oil Dipstick (page 217).
Engine oil
Look through the plastic reservoir and verify the coolant level
is within the proper operating range. Do not remove the
pressure cap until the coolant has cooled. See
Engine
Coolant Check (page 226).
Engine coolant
Verify that the fluid level is in the proper operating range. See
Power Steering Fluid Check
(page 238).
Power steering fluid
Remove the master cylinder caps and inspect the fluid level.
See
Brake Fluid Check (page 237).
Brake fluid
203
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Vehicle Inspection Guide

UNDER HOOD OVERVIEW - 6.7L DIESEL
Engine compartment fuse box. See Fuses (page 193).
A
Windshield washer fluid reservoir. See
Washer Fluid Check (page 242).
B
Automatic transmission fluid dipstick. See
Automatic Transmission Fluid
Check (page 236).
C
Secondary Cooling System Reservoir. See Engine Coolant Check (page 231).
D
Engine coolant reservoir.
See Engine Coolant Check (page 231).
E
Secondary fuel filter. See
Draining the Fuel Filter Water Trap (page 225).
F
Engine oil separator. See Changing the Engine Oil and Oil Filter (page 219).
G
Engine oil filler cap.
See Engine Oil Check (page 218).
H
Brake fluid reservoir.
See Brake Fluid Check (page 237).
I
Power steering fluid reservoir. See
Power Steering Fluid Check (page 238).
J
Air brake compressor. See
Brake System Inspection (page 248).
K
Engine oil dipstick.
See Engine Oil Dipstick (page 217).
L
Air cleaner assembly. See Changing the Engine Oil and Oil Filter (page 219).
M
215
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing MaintenanceE313700

UNDER HOOD OVERVIEW - 7.3L
Engine compartment fuse box. See Fuses (page 193).
A
Windshield washer fluid reservoir. See
Washer Fluid Check (page 242).
B
Automatic transmission fluid dipstick. See
Automatic Transmission Fluid
Check (page 236).
C
Engine coolant reservoir. See
Engine Coolant Check (page 226).
D
Engine oil dipstick. See
Engine Oil Dipstick (page 217).
E
Engine oil filler cap. See
Engine Oil Check (page 217).
F
Brake fluid reservoir. See
Brake Fluid Check (page 237).
G
Power steering fluid reservoir. See
Power Steering Fluid Check (page 238).
H
Air cleaner assembly. See
Changing the Engine Air Filter (page 223).
I
216
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing MaintenanceE314523

ENGINE OIL DIPSTICK - 7.3L
Minimum.
A
Nominal.
B
Maximum.
C
ENGINE OIL DIPSTICK - 6.7L
DIESEL Minimum.
A
Maximum.
B
ENGINE OIL CHECK - 7.3L
To check the engine oil level consistently
and accurately, do the following:
1. Make sure the parking brake is on. Make
sure the transmission is in park (P) or
neutral (N). 2. Run the engine until it reaches normal
operating temperature.
3. Make sure that your vehicle is on level ground.
4. Switch the engine off and wait 15 minutes for the oil to drain into the oil
pan. Checking the engine oil level too
soon after you switch the engine off
may result in an inaccurate reading.
5. Open the hood. See Maintenance
(page 212).
6. Remove the dipstick and wipe it with a clean, lint-free cloth. See
Maintenance
(page 212).
7. Replace the dipstick and remove it again to check the oil level. See
Maintenance
(page 212).
8. Make sure that the oil level is between
the maximum and minimum marks. If
the oil level is at the minimum mark,
add oil immediately. See
Capacities
and Specifications (page 281).
9. If the oil level is correct, replace the dipstick and make sure it is fully seated.
Note: Do not remove the dipstick when the
engine is running.
Note: If the oil level is between the
maximum and minimum marks, the oil level
is acceptable. Do not add oil.
Note: The oil consumption of new engines
reaches its normal level after approximately
3,000 mi (5,000 km)
.
Adding Engine Oil WARNING: Do not remove the filler
cap when the engine is running.
Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by the vehicle Warranty.
217
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing MaintenanceE250320 E206879
AB

Only use oils certified for gasoline engines
by the American Petroleum Institute (API).
An oil with this trademark symbol
conforms to the current engine and
emission system protection standards and
fuel economy requirements of the
International Lubricants Specification
Advisory Committee (ILSAC).
To top up the engine oil level do the
following:
1. Clean the area surrounding the engine
oil filler cap before you remove it.
2. Remove the engine oil filler cap.
3. Add engine oil that meets the correct specification.
4. Recheck the oil level.
5. If the oil level is correct, replace the dipstick and make sure it is fully seated.
6. Replace the engine oil filler cap. Turn it clockwise until you feel a strong
resistance.
Note: Do not add oil further than the
maximum mark. Oil levels above the
maximum mark may cause engine damage.
Note: Make sure you install the oil filler cap
correctly.
Note: Soak up any spillage with an
absorbent cloth immediately. ENGINE OIL CHECK - 6.7L
DIESEL
To check the engine oil level consistently
and accurately, do the following:
1.
Make sure the parking brake is on. Make
sure the transmission is in park (P) or
neutral (N).
2. Run engine until it reaches normal operating temperature.
3. Make sure that your vehicle is on level ground.
4. Switch the engine off and wait 15 minutes for the oil to drain into the oil
pan. Checking the engine oil level too
soon after you switch the engine off
may result in an inaccurate reading.
5. Open the hood. See Opening and
Closing the Hood (page 213).
6. Remove the dipstick and wipe it with a clean, lint-free cloth. See
Under
Hood Overview (page 215).
7. Replace the dipstick and remove it again to check the oil level. See
Engine Oil Dipstick
(page 217).
8. Make sure that the oil level is between
the maximum and minimum marks. If
the oil level is at the minimum mark,
add oil immediately. See
Capacities
and Specifications (page 288).
9. If the oil level is correct, replace the dipstick and make sure it is fully seated.
Note: Do not remove the dipstick when the
engine is running.
Note: If the oil level is between the
maximum and minimum marks, the oil level
is acceptable. Do not add oil.
Note: The oil consumption of new engines
reaches its normal level after approximately
3,000 mi (5,000 km)
.
218
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing MaintenanceE142732

Adding Engine Oil
WARNING: Do not remove the filler
cap when the engine is running.
Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by the vehicle Warranty.
To top up the engine oil level do the
following:
1. Clean the area surrounding the engine oil filler cap before you remove it.
2. Remove the engine oil filler cap. See Under Hood Overview (page 215).
Turn it counterclockwise and remove
it.
3. Add engine oil of the proper viscosity and grade that meets Ford
specifications. See
Capacities and
Specifications (page 288). You may
have to use a funnel to pour the engine
oil into the opening.
4. Recheck the oil level.
5. If the oil level is correct, replace the dipstick and make sure it is fully seated.
6. Replace the engine oil filler cap. Turn it clockwise until you feel a strong
resistance.
Note: Do not add oil further than the
maximum mark. Oil levels above the
maximum mark may cause engine damage.
Note: Make sure you install the oil filler cap
correctly.
Note: Soak up any spillage with an
absorbent cloth immediately. Engine lubrication for severe
service operation
The following conditions define severe
operation for which engine operation with
SAE 5W-40 oil which meets Ford
specification, WSS-M2C171-F1, is
recommended. Oil and oil filter change
intervals will be determined by the
Intelligent Oil Life Monitor™ as noted
previously.
CHANGING THE ENGINE OIL
AND OIL FILTER
WARNING: Do not handle a hot oil
filter with bare hands. WARNING:
Continuous contact
with used motor oil has caused cancer
in laboratory mice. Protect your skin by
washing with soap and water.
If your vehicle is equipped with a diesel
engine, an Intelligent Oil Life Monitor™
calculates the proper oil change service
interval. When the information display
indicates: OIL CHANGE REQUIRED, change
the engine oil and oil filter. See
Information Displays
(page 70).
The engine oil filter protects your engine
by filtering harmful, abrasive or sludge
particles and particles significantly smaller
than most available will-fit filters. See
Motorcraft Parts
(page 283).
1. Unscrew the oil filter and oil pan drain plug and wait for the oil to drain.
2. Replace the filter.
3. Reinstall the oil pan drain plug.
4. Refill the engine with new oil. See Capacities and Specifications (page
288
).
219
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Maintenance

Driving Aids.....................................................156
Driving Hints....................................................176
Driving Through Water...............................180
Operation in Standing Water......................... 180
DRL See: Daytime Running Lamps......................... 57
E
Economical Driving.......................................177
Electrical System Inspection...................247 Accessory Feed Connections........................ 247
Electromagnetic Compatibility
..............348
Electronic Locking Differential................128 Activating the Electronic Locking
Differential....................................................... 128
Driver-Controlled Electronic Locking Differential....................................................... 128
Servicing a Vehicle with an Electronic Locking Differential....................................... 129
Emission Law.................................................109 Noise Emissions Warranty, Prohibited
Tampering Acts and Maintenance...........110
Tampering With a Noise Control System.............................................................. 109
End User License Agreement...................351 VEHICLE SOFTWARE END USER LICENSE
AGREEMENT (EULA) .................................. 351
Engine Block Heater
......................................97
Using the Engine Block Heater........................ 97
Engine Coolant Check - 6.7L Diesel.......231 Adding Coolant.................................................... 231
Checking Coolant Corrosion Inhibitor Additive Strength ......................................... 234
Coolant Change.................................................. 235
Engine and Secondary Cooling System Refill Procedure............................................. 233
Engine-driven Cooling Fan (Fan Clutch).............................................................. 235
Recycled Coolant............................................... 233
Severe Climates................................................. 234
Engine Coolant Check - 7.3L....................226 Adding Coolant................................................... 227
Coolant Change................................................. 229
Engine Coolant Temperature Management.................................................. 230
Engine-driven Cooling Fan (Fan Clutch).............................................................. 229Fail-Safe Cooling...............................................
229
Recycled Coolant............................................... 228
Severe Climates................................................. 228
Engine Emission Control...........................109
Engine Idle Shutdown..................................96
Engine Immobilizer See: Passive Anti-Theft System...................... 51
Engine Oil Check - 6.7L Diesel
.................218
Adding Engine Oil............................................... 219
Engine lubrication for severe service operation .......................................................... 219
Engine Oil Check - 7.3L
................................217
Adding Engine Oil................................................ 217
Engine Oil Dipstick - 6.7L Diesel..............217
Engine Oil Dipstick - 7.3L............................217
Engine Specifications - 6.7L Diesel
........281
Drivebelt Routing................................................ 281
Engine Specifications - 7.3L.....................282 Drivebelt Routing............................................... 283
Entering, Exiting or Climbing on This Vehicle
.............................................................20
Environment......................................................21
Essential Towing Checks............................173 Before Towing a Trailer...................................... 173
Hitches.................................................................... 173
Safety Chains........................................................ 173
Trailer Brakes........................................................ 173
Trailer Lamps........................................................ 173
When Towing a Trailer....................................... 173
Event Data Recording See: Data Recording............................................. 13
Exhaust Brake
................................................136
Exhaust Brake Operating
Characteristics................................................ 137
Exhaust System Inspection.....................248
Export Unique Options.................................19
Exterior Mirrors...............................................60 Auxiliary Convex Mirrors.................................... 60
Clearance Lamps.................................................. 61
Foldaway Exterior Mirrors................................. 60
Heated Exterior Mirrors....................................... 61
Power Exterior Mirrors........................................ 60
Signal Indicator Mirrors....................................... 61
Telescoping Mirrors.............................................. 61
380
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Index