VEHICLE INSPECTION
INFORMATION
To make sure your vehicle is ready to
operate, conduct a pre-trip inspection at
the beginning of each work period. Follow
the steps listed in this section to verify a
proper vehicle inspection procedure.
WARNING: Exercise great caution
when working on a vehicle equipped with
an automatic fan clutch. The fan starts
in motion only after the engine coolant
reaches a predetermined temperature
or the refrigerant pressure (if equipped
with air conditioning) reaches a
predetermined setting. The fan starts at
this point with no advance warning.
Never reach near, or permit objects to
protrude into, the fan blade radius while
the engine is running as this could result
in vehicle damage, personal injury or
death. WARNING:
Do not operate the
vehicle if any suspension conditions
listed in the following charts are evident.
Loss of steering or suspension could
result in property damage, personal injury
or death. WARNING:
If a wheel must be
changed, obtain expert tire service help.
Mounting and un-mounting of tires
should only be performed by a qualified
technician using necessary safety
procedures and equipment, otherwise
the result could be property damage,
personal injury or death.
Note: Always make sure you apply the
parking brake before starting the engine. Engine compartment (with engine off)
Use the dipstick to verify the oil level is in the proper operating
range. See
Engine Oil Dipstick (page 217).
Engine oil
Look through the plastic reservoir and verify the coolant level
is within the proper operating range. Do not remove the
pressure cap until the coolant has cooled. See
Engine
Coolant Check (page 226).
Engine coolant
Verify that the fluid level is in the proper operating range. See
Power Steering Fluid Check
(page 238).
Power steering fluid
Remove the master cylinder caps and inspect the fluid level.
See
Brake Fluid Check (page 237).
Brake fluid
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Engine compartment (with engine off)
Inspect for glazing, fraying or cracking. There should be no
more than 5-7 cracks per rib, per 1 in (2.5 cm)
Belts (fan, alternator,
water pump and air
conditioning
compressor)
Inspect for signs of fluid puddles or dripping fluid on the
ground under the engine, or the underside of the engine.
Fluid leaks
Inspect for debris that may have collected on the HVAC air
inlet grille or inside the exterior module as this may reduce
system performance.
HVAC air inlet Engine starting (with parking brake applied)
Before entering the cab, verify that the vehicle is equipped
with spare electrical fuses (if used), three red reflective
triangles, a properly charged and rated fire extinguisher and
wheel chocks.
Safety and emergency
equipment
Walk around the vehicle and verify all steps and grab handles,
inside and out (as well as behind), are tight and clean. Use
extreme caution and a three-point stance at all times.
Inspect door latches for proper closing, latching and locking.
Set the parking brake. Make sure the gearshift lever is in
neutral (N) or park (P) (if equipped with a park position).
Starting the engine
Diesel engine:
Turn the key to the on position. Turn the key
to start when the wait to start indicator light in the instrument
cluster turns off.
Gasoline engine:
Turn the key to start, and then release it
as soon as the engine starts.
Verify pressure builds to normal operating range.
Engine oil pressure
A tone indicating low air pressure should sound immediately
after the engine starts but before the compressor has built-
up pressure. The tone should stop when the air pressure
reaches
70 psi (483 kPa). Let the air pressure build to
governed cutout pressure, which should occur between
115– 130 psi (793–896 kPa)
.
Low air pressure warning
tone (if equipped with an
air compressor)
Press the accelerator and verify that it operates smoothly,
without any binding or irregular feel. Release the pedal and
verify the engine returns to idle speed immediately.
Accelerator
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Follow the tire manufacturer's
recommended cold inflation pressure for
the tire size, load range (ply rating) and
steer axle loading typical for their operation
(each steer axle tire equals ½ steer axle
loading).
Special applications may warrant a setting
based on experience with the type of tire
operating loads and conditions. Radial tires
are more sensitive to toe-in setting than
bias ply tires. Fine tuning school bus
alignment to line-haul truck standards
does not drastically improve tire tread life.
STEERING SYSTEM
INSPECTION
WARNING: Failure to maintain the
steering system in proper condition can
cause reduced steering ability resulting
in property damage, personal injury or
death.
Note: Have any steering problems
immediately corrected by a qualified service
technician.
Ask your service technician to examine the
steering mechanism. Only minor
adjustments may be necessary.
Regular inspections should include:
• Checking the tie rod, drag link end
clamp bolts and ball joints for proper
tightness.
• Checking for installation and spread of
cotter pins and tightness of nuts at
both ends of the tie rod and drag link.
• Checking that the pitman arm (steering
arm at steering gear) mounting is tight
and locked. Check system for leaks or
hose chafing. Repair immediately, if
necessary. •
Maintaining proper steering gear and
power steering pump lubricant levels.
• Checking steering column joint bolts
and steering linkage, particularly for
body-to-chassis clearance.
Steering Column Joint Bolts
As a good maintenance practice, check
steering column joint bolt tightness every
60,000 mi (96,000 km)
or annually,
whichever occurs first. Do not overtighten
the bolts.
Hydraulic System
Whenever draining and refilling the power
steering's hydraulic system for any reason,
bleed air from the system before returning
the vehicle to service. Failure to bleed the
hydraulic system properly can result in
degradation of power system performance.
Consult an authorized dealer who is aware
of the proper procedures for filling and
bleeding the system.
SUSPENSION SYSTEM
INSPECTION
Note: Do not adjust air suspension height
to any setting other than the specified
setting. Altering the height setting changes
the driveline angle and may result in
unwarrantable component damage, such
as transmission component damage.
Verify drive axle air suspension height and
height control valve performance at engine
oil change intervals.
Periodically check:
• Condition of spring leaves for evidence
of fatigue, bending or breakage.
• Condition of suspension mounting
brackets and bushings.
• Torque rod mounting fasteners for
tightness.
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Note:
It is necessary to reset memory
features if you disconnect the battery
cables.
Brakes
• Make sure the brakes and parking brake
release fully.
Tires
• Maintain recommended air pressure.
Miscellaneous
• Make sure all linkages, cables, levers
and pins under your vehicle are covered
with grease to prevent rust.
• Move vehicles at least 25 ft (7.5 m)
every 15 days to lubricate working parts
and prevent corrosion.
Removing Vehicle From Storage
When your vehicle is ready to come out of
storage, do the following:
• Wash your vehicle to remove any dirt
or grease film build-up on window
surfaces.
• Check windshield wipers for any
deterioration.
• Check under the hood for any foreign
material that may have collected
during storage such as mice or squirrel
nests.
• Check the exhaust for any foreign
material that may have collected
during storage.
• Check tire pressures and set tire
inflation per the Tire Label.
• Check brake pedal operation. Drive
your vehicle
15 ft (4.5 m) back and
forth to remove rust build-up. •
Check fluid levels (including coolant,
oil and gas) to make sure there are no
leaks, and fluids are at recommended
levels.
• If you remove the battery, clean the
battery cable ends and check for
damage.
Contact an authorized dealer if you have
any concerns or issues.
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CAPACITIES AND
SPECIFICATIONS - 6.7L DIESEL
Use oil and fluid that meets the defined
specification and viscosity grade.
If you do not use oil and fluid that meets
the defined specification and viscosity
grade, it could result in:
•
Component damage that your vehicle
warranty does not cover.
• Longer engine cranking periods.
• Increased emission levels.
• Reduced engine performance. •
Reduced fuel economy.
• Reduced brake performance.
Note: We recommend an engine block
heater at temperatures below – 10°F
(– 23°C).
Air Conditioning System WARNING: The air conditioning
refrigerant system contains refrigerant
under high pressure. Only qualified
personnel should service the air
conditioning refrigerant system. Opening
the air conditioning refrigerant system
can cause personal injury.
Capacities Refrigerant Oil
Refrigerant
Variant
3.38 fl oz (100 ml)
26.49 oz (0.751 kg)
All.
Materials Specification
Name
WSH-M17B19-A
Motorcraft® R-134a Refrigerant(U.S.)
R-134a Refrigerant / Frigorigène R-134a(Canada)
YN-19(U.S.)
CYN-19-R(Canada)
WSH-M1C231-B
Motorcraft® PAG Refrigerant Compressor Oil(U.S.)
Motorcraft® PAG Refrigerant Compressor Oil / Huile
PAG pour compresseur frigorifique Motor-
craft®(Canada)
YN-12-D(U.S. & Canada)
Automatic Transmission
Note: Only use MERCON LV transmission
fluid for automatic transmissions that
require MERCON LV transmission fluid. The
use of any other fluid could cause
transmission damage.
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Multi-point Inspection
In order to keep your vehicle running right,
it is important to have the systems on your
vehicle checked regularly. This can help
identify potential issues and prevent major
problems. We recommend having the
following multi-point inspection performed
at every scheduled maintenance interval
to help make sure your vehicle keeps
running great.Multi-point Inspection
Horn operation
Accessory drive belt(s)
Radiator, cooler, heater and A/C hoses
Battery performance
Suspension component for leaks ordamage
Engine air filter
Steering and linkage
Exhaust system
Tires (including spare) for wear and properpressure2
Exterior lamps operation
Windshield for cracks, chips or pits
Fluid levels 1
; fill if necessary
Washer spray and wiper operation
For oil and fluid leaks
Hazard warning system operation
Hood rest for lubrication
1 Brake, coolant recovery reservoir, automatic transmission, power steering and window
washer.
2 If your vehicle is equipped with a temporary mobility kit, check the tire sealant expiration
Use By date on the canister. Replace as needed.
Be sure to ask your dealership service
advisor or technician about the multi-point
vehicle inspection. It is a comprehensive
way to perform a thorough inspection of
your vehicle. Your checklist gives you
immediate feedback on the overall
condition of your vehicle. NORMAL SCHEDULED
MAINTENANCE
Intelligent Oil-Life Monitor™ -
Diesel Engine Only
Your diesel engine has an Intelligent
Oil-Life Monitor that determines when you
should change the engine oil based on how
you use your vehicle. By using several
important factors in its calculations, the
monitor helps reduce the cost of owning
your vehicle and reduces environmental
waste at the same time.
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F
Fastening the Seatbelts..............................38
Energy Management Feature........................... 41
Fastening the Cinch Tongue............................ 39
Lap Belts.................................................................. 39
Seatbelt Locking Modes................................... 40
Using Seatbelts During Pregnancy...............40
Using the Seatbelt with Cinch Tongue (Front Center and Rear Center Seats
Only).................................................................... 38
Federal Highway Administration Regulation......................................................20
Fifth Wheel Operation.................................174
Hook-up.................................................................. 174
Un-hook.................................................................. 174
Flat Tire See: Changing a Road Wheel........................ 277
Ford Credit
..........................................................17
US Only...................................................................... 17
Ford Protect
....................................................317
Ford Protect Extended Service Plan
(CANADA ONLY)........................................... 318
Ford Protect Extended Service Plans (U.S. Only).................................................................... 317
Frame and Tow Hook Inspection...........253
Front Seat Armrest........................................87 20% Seat Cushion Storage............................. 88
Fuel and Refueling........................................99
Fuel Consumption
.......................................106
Calculating Fuel Economy.............................. 107
Filling the Fuel Tank........................................... 107
Fuel Filter - 7.3L.............................................242
Fuel Quality - Diesel....................................100 Biodiesel................................................................. 101
Diesel Fuel Additives......................................... 102
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Not Required ..........101
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Required (United
States/Canada/Puerto Rico/U.S. Virgin
Islands And Other Locales) ..................... 100
Fuel Quality - Gasoline...............................103 Choosing the Right Fuel.................................. 103
Fuel Shutoff....................................................182
Fuel Tank Selector Switch........................108 Fuses.................................................................193
Fuse Specification Chart...........................193
Engine Compartment Fuse Box.................... 193
Passenger Compartment Fuse Box............198
G
Gauges...............................................................63 2.3 Inch Display..................................................... 63
8 Inch Display........................................................ 64
Configurable Gauge............................................ 65
Engine Coolant Temperature Gauge............65
Engine Oil Pressure Gauge............................... 65
Fuel Gauge.............................................................. 65
Gearbox See: Transmission............................................... 122
General Driving Points.................................176 Backing Up............................................................ 176
General Information........................................... 176
Parking.................................................................... 176
General Information on Radio Frequencies...................................................45
Intelligent Access................................................. 45
General Maintenance Information........319 Multi-point Inspection...................................... 323
Owner Checks and Services........................... 321
Protecting Your Investment............................ 319
Why Maintain Your Vehicle?.......................... 319
Why Maintain Your Vehicle at Your Dealership?...................................................... 319
Getting Assistance Outside the U.S. and Canada..........................................................190
Getting the Services You Need................187 Away From Home............................................... 187
H
Handbrake See: Parking Brake............................................... 131
Hazard Flashers............................................182
Headlamp Adjusting See: Adjusting the Headlamps.................... 240
Headlamp Exit Delay
....................................56
Headlamp Removal See: Removing a Headlamp.......................... 243
Headrest See: Head Restraints.......................................... 82
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Blocked Sensor....................................................
152
Canceling the Set Speed................................. 150
Changing the Set Speed................................. 150
Detection Issues................................................... 151
Following a Vehicle............................................ 149
Hilly Condition and Trailer Tow Usage.........151
Overriding the Set Speed................................ 150
Resuming the Set Speed.................................. 151
Setting the Adaptive Cruise Speed.............149
Setting the Gap Distance................................ 150
Switching Adaptive Cruise Control Off........................................................................\
. 151
Switching Adaptive Cruise Control On........................................................................\
148
System Not Available........................................ 152
Using Snow Chains......................................277
Using Stability Control...............................146
Using Traction Control - Vehicles With: Air Brakes
......................................................142
System Indicator Light...................................... 142
Using Traction Control - Vehicles With: Hydraulic Brakes........................................142
System Indicator Light...................................... 143
Using Voice Recognition............................313 Phone Voice Service.......................................... 313
V
Vehicle Care
...................................................255
General Information......................................... 255
Vehicle Identification Number
...............286
Vehicle Inspection Guide..........................203
Vehicle Inspection Information..............203
Trailer...................................................................... 210
Transmission........................................................ 210
Vehicle Storage............................................260 Body....................................................................... 260
Brakes..................................................................... 261
Cooling system................................................... 260
Disconnecting Your 12 Volt Battery............260
Engine.................................................................... 260
Fuel system......................................................... 260
General.................................................................. 260
Miscellaneous...................................................... 261
Removing Vehicle From Storage.................. 261
Tires........................................................................\
. 261
Ventilation See: Climate Control........................................... 79VIN
See: Vehicle Identification Number............286
W
Warning Lamps and Indicators................66 Anti-Lock Braking System................................ 66
Automatic Regeneration Control................... 66
Battery..................................................................... 66
Brake System........................................................ 66
Check Suspension............................................... 66
Cruise Control....................................................... 66
Diesel Exhaust Fluid........................................... 66
Direction Indicator............................................... 66
Door Ajar.................................................................. 67
Electronic Locking Differential........................ 67
Engine Coolant Temperature........................... 67
Engine Oil Pressure.............................................. 67
Exhaust Brake On................................................. 67
Fasten Seatbelt..................................................... 67
High Beam............................................................... 67
Hydromax................................................................ 67
Low Fuel Level....................................................... 67
Parking Brake Warning....................................... 67
Parking Lamps....................................................... 67
Powertrain Malfunction/Reduced Power/Electronic Throttle Control...........68
Service Engine Soon........................................... 68
Stability Control Indicator................................ 68
Traction Control Indicator................................. 68
Traction Control System Off........................... 68
Trailer Anti-Lock Brake System (ABS) ................................................................... 68
Transmission Tow/Haul.................................... 69
Two Speed Axle.................................................... 69
Wait to Start.......................................................... 69
Water in Fuel.......................................................... 69
Washer Fluid Check....................................242
Washers See: Cleaning the Exterior.............................. 256
See: Wipers and Washers................................. 54
Waxing..............................................................257
What Is Cruise Control................................154 Requirements.......................................................154
Wheel Nuts See: Changing a Road Wheel........................ 277
Wheels and Tires
.........................................262
Technical Specifications................................. 279
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