Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Instruments and Controls 7
See the owner’s manual for warning lights
and gauges not listed in this supplement.
Fuel Gauge
Metric Base Level 4-Cylinder Pickup Shown,Uplevel Similar
English Base Level 4-Cylinder Pickup Shown, Uplevel Similar
Metric Van Models
English Van Models
When the ignition is on, the fuel gauge
shows approximately how much fuel the
vehicle has left in the tank. The gauge will
first indicate E (Empty) before the vehicle is
out of fuel, but the vehicle's fuel tank
should be filled soon.
An arrow on the fuel gauge indicates the
side of the vehicle the fuel door is on.
Listed are four situations customers may
experience with the fuel gauge:
.At the gas station, the fuel pump shuts
off before the gauge reads F (Full).
.It takes a little more or less fuel to fill up
than the fuel gauge indicated. For
example, the gauge may have indicated
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
8 Instruments and Controls
the tank was half full, but it actually took
a little more or less than half the tank's
capacity to fill the tank.
.The gauge moves a little while turning a
corner or speeding up.
.The gauge does not go back to E (Empty)
when the ignition is turned off.
None of these indicate a problem with the
fuel gauge.
For information on how to fill the fuel tank,
see Filling the Tank 032.
Engine Oil Pressure Gauge
4-Cylinder Pickup Models
See “Oil Pressure” under“Driver Information
Center (DIC)” in the owner’s manual.
Metric Van Models
English Van Models
Caution
Lack of proper engine oil maintenance
can damage the engine. Driving with the
engine oil low can also damage the
engine. The repairs would not be covered
by the vehicle warranty. Check the oil
level as soon as possible. Add oil if
required, but if the oil level is within the
operating range and the oil pressure is
still low, have the vehicle serviced.
Always follow the maintenance schedule
for changing engine oil.
The engine oil pressure gauge reads in kPa
(kilopascals) or psi (pounds per square inch)
when the engine is running. Oil pressure
may vary with engine speed, outside
temperature, and oil viscosity.
If readings are outside the normal operating
range, the low oil pressure message may
display on the Driver Information Center
(DIC), or for vehicles without a DIC the oil
pressure light will come on. If the oil
pressure message or light comes on, check
the oil level immediately. Do not operate
the engine with the oil pressure warning
light on or an ENGINE OIL LOW ADD OIL
message displayed.
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Instruments and Controls 9
Malfunction Indicator Lamp
(Check Engine Light)
This light is part of the vehicle’s emission
control on-board diagnostic system. If this
light is on while the engine is running, a
malfunction has been detected and the
vehicle may require service. The light should
come on to show that it is working when
the ignition is on with the engine not
running. See“Ignition Positions” in the
owner’s manual.
This light may also come on when the
system has detected a problem with the
Diesel Exhaust Fluid (DEF) management
system. See Diesel Exhaust Fluid 022.
Malfunctions are often indicated by the
system before any problem is noticeable.
Being aware of the light and seeking service
promptly when it comes on may prevent
damage.
Caution
If the vehicle is driven continually with
this light on, the emission control system
may not work as well, the fuel economy
may be lower, and the vehicle may not
run smoothly. This could lead to costly
repairs that might not be covered by the
vehicle warranty.
Caution
Modifications to the engine, transmission,
exhaust, intake, or fuel system, or the
use of replacement tires that do not
meet the original tire specifications, can
cause this light to come on. This could
lead to costly repairs not covered by the
vehicle warranty. This could also affect
the vehicle’s ability to pass an Emissions
Inspection/Maintenance test. See
Accessories and Modifications 052.
When the light is on, a malfunction has
been detected. Diagnosis and service may be
required.
Poor fuel quality can cause inefficient engine
operation and poor driveability, which may
go away once the engine is warmed up. If this occurs, change the fuel brand. It may
require at least one full tank of the proper
fuel to turn the light off. See
Fuel for Diesel
Engines 025.
If the light remains on, see your dealer.
Emissions Inspection and Maintenance
Programs
If the vehicle requires an Emissions
Inspection/Maintenance test, the test
equipment will likely connect to the
vehicle's Data Link Connector (DLC).
The DLC is under the instrument panel to
the left of the steering wheel. Connecting
devices that are not used to perform an
Emissions Inspection/Maintenance test or to
service the vehicle may affect vehicle
operation. See “Add-On Electrical Equipment”
in the owner’s manual. See your dealer if
assistance is needed.
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
10 Instruments and Controls
The vehicle may not pass inspection if:
.The light is on when the engine is
running.
.The light does not come on when the
ignition is on with the engine not
running.
.Critical emission control systems have not
been completely diagnosed. If this
happens, the vehicle would not be ready
for inspection and might require
several days of routine driving before the
system is ready for inspection. This can
happen if the 12-volt battery has recently
been replaced or run down, or if the
vehicle has recently been serviced.
See your dealer if the vehicle will not pass
or cannot be made ready for the test.
Wait-to-Start Light
This light comes on briefly while starting
the engine, as a check to show the light is
working. If the wait-to-start light comes on, the glow
plug system is required and operating. Wait
until the light turns off before starting the
engine. This light may not come on in warm
temperatures.
The fast warm-up glow plug system makes
the wait-to-start light stay on for a shorter
amount of time than most diesel engines.
See
Starting the Diesel Engine 013.
Diesel Exhaust Fluid (DEF)
Warning Light
This light, a Driver Information Center (DIC)
message, and a chime come on when there
is an issue with the Diesel Exhaust Fluid.
If the DEF level has not been corrected, the
light will continue to flash when the vehicle
is started. The vehicle's speed may also be
limited.
Also see Diesel Exhaust Fluid 022.
Power Take-Off Light (Chassis
Cab Only)
Chassis Cab
The vehicle may have a Power Take-Off
(PTO) light. Under normal operating
conditions, the PTO light will remain on
throughout the PTO operating cycle. If all
conditions required to engage PTO have not
been met when enabling PTO, the PTO light
will turn on, then turn off after one second.
See Power Take-Off (PTO) 037.
Information Displays
Driver Information Center (DIC)
The DIC is in the instrument cluster. The DIC
comes on when the ignition is on.
A Duramax diesel vehicle may have the
following additional DIC menu items:
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Driving and Operating 13
Driving and Operating
Starting and Operating
Starting the Diesel Engine . . . . . . . . . . . . . . 13
Winter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engine Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fuel Operated Heater (FOH) (VanModels Only) . . . . . . . . . . . . . . . . . . . . . . . . . 19
Parking over Things That Burn . . . . . . . . . . 19
Diesel Particulate Filter
Diesel Particulate Filter . . . . . . . . . . . . . . . . . 19
Diesel Exhaust Fluid
Diesel Exhaust Fluid . . . . . . . . . . . . . . . . . . . . 22
Brakes
Exhaust Brake . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Fuel
Top Tier Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fuel Additives . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fuel for Diesel Engines . . . . . . . . . . . . . . . . . 25
Biodiesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Cold Weather Operation . . . . . . . . . . . . . . . . 27
Water in Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Running Out of Fuel . . . . . . . . . . . . . . . . . . . . 30
Fuel Filter Replacement . . . . . . . . . . . . . . . . . 30
Filling the Tank . . . . . . . . . . . . . . . . . . . . . . . . . 32
Filling a Portable Fuel Container . . . . . . . . 34
Trailer Towing
Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Conversions and Add-Ons
Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . 37
Starting and Operating
Starting the Diesel Engine
The diesel engine starts differently than a
gasoline engine.
Caution
If the steering wheel is turned until it
reaches the end of its travel, and is held
in that position while starting the vehicle,
damage may occur to the power steering
system and there may be loss of power
steering assist.
Move the shift lever to P (Park) or
N (Neutral). To restart the engine when the
vehicle is already moving, use
N (Neutral) only.
Caution
Do not try to shift to P (Park) if the
vehicle is moving. If you do, you could
damage the transmission. Shift to P (Park)
only when the vehicle is stopped.
Starting the Engine
1. Turn the ignition key to ON/RUN.
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
14 Driving and Operating
Observe the wait-to-start light. See
Wait-to-Start Light010. This light may
not come on if the engine is warm.
2. If the wait-to-start light is on, wait until this light goes off. Turn the ignition key
to START, then release the ignition key.
The engine will continue to crank until
the engine starts.
The engine has a fast warm-up glow
plug system. The wait-to-start light will
illuminate for a much shorter time than
most diesel engines, due to the rapid
heating of the glow plug system.
Caution
If the wait-to-start light stays on after
starting the vehicle, the vehicle may not
run properly. Have the vehicle serviced
right away.
3. If the engine does not start after 15 seconds of cranking, turn the ignition
off. Wait one minute for the cranking
motor to cool, then try the same steps
again.
If you are trying to start the engine after
you have run out of fuel, follow the steps in
Running Out of Fuel 030. When the engine is cold, let it run for a few
minutes before driving. This lets oil pressure
build up. The engine will sound louder when
it is cold.
For turbo protection, engine power at
speeds above idle may be limited if the
engine is cold. This protection can last up to
a maximum of 40 seconds at extreme cold
coolant and ambient temperatures.
Cold Weather Starting
Use the recommended engine oil when the
outside temperature drops below freezing.
See
Engine Oil 055. When the outside
temperature drops below –18 °C (0 °F), use
of the engine coolant heater is
recommended.
If you experience longer cranking times,
notice an unusual amount of exhaust smoke,
or are at higher elevations (over 2 135 m or
7,000 ft), you may use the engine coolant
heater. See Engine Heater 017.
See Fuel for Diesel Engines 025 for
information on what fuel to use in cold
weather.
If the Diesel Engine Will Not Start
If the vehicle runs out of fuel, see Running
Out of Fuel 030. If the vehicle is not out of fuel, and the
engine will not start:
Turn the ignition key to ON/RUN. After the
wait-to-start light goes off, turn the ignition
key to START.
If the light does not go off, wait a few
seconds, then try starting the engine again.
See your dealer as soon as possible for a
starting system check.
If the light comes on and then goes off and
you know the batteries are charged, but the
engine still will not start, the vehicle needs
service.
If the light does not come on when the
engine is cold, the vehicle needs service.
If the batteries do not have enough charge
to start the engine, see
“Battery”in the
owner’s manual.
Check that the correct engine oil has been
used and changed at appropriate intervals.
If the wrong oil is used, the engine may be
harder to start.
Be sure you are using the proper fuel for
existing weather conditions. See Fuel for
Diesel Engines 025.
If the engine starts, runs a short time, then
stops, the vehicle needs service.
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Driving and Operating 27
Caution
Do not use home-made biodiesel or home
test kits because the quality cannot be
verified by approved scientific methods.
Do not use raw vegetable oil or other
unmodified bio-oils, fats, or blends of
vegetable oil with diesel. They could
damage the fuel system and engine, and
damages would not be covered by the
vehicle warranty.
Biodiesel Blends
Fuels with a biodiesel content up to 20% by
volume may be used (e.g., named B20).
Only use biodiesel blends up to 20% by
volume that comply with your country’s or
region’s fuel standards.
Caution
Do not use blends containing more than
20% biodiesel. Any engine, fuel system,
or exhaust after-treatment system
damage would not be covered by the
vehicle warranty.
As a renewable fuel, biodiesel provides some
environmental benefits. However, biodiesel
has unique properties and needs to be handled differently than diesel fuel. Its use
presents additional risks and may not be
appropriate in all situations. Certain vehicle
operating modes increase these risks and
should be avoided.
Biodiesel fuel quality degrades with time
and exposure to high temperature quicker
than Ultra Low Sulfur Diesel fuel. More
frequent refueling provides the best
opportunity to have a supply of fresh fuel.
Storage at hot ambient temperatures will
accelerate biodiesel degradation.
If the vehicle is not driven often and uses
little fuel, or if it is stored for extended
periods of time, avoid the use of biodiesel
blended fuels above 5% by volume. When
the vehicle is stored for longer than one
month, it should be run out of biodiesel to
below one-quarter tank, refueled with
biodiesel-free fuel, and driven several
kilometers (miles) before storage.
Cold Weather Operation
In cold weather, the fuel filter may become
clogged by wax naturally present in the
fuel. To unclog it, move the vehicle to a
warm garage area and allow the filter to
warm up. The fuel filter may need to be
replaced. See
Fuel Filter Replacement 030. At temperatures below 0 °C (32 °F), it is
recommended to avoid using biodiesel
blends above 5% blend. This blend may
cause fuel filter plugging, system gelling,
and freezing that may affect vehicle
starting. You may need to turn the ignition
on and off a few times before the vehicle
will start. Also, idle the vehicle for a couple
of minutes before accelerating.
It is recommended to use Ultra Low Sulfur
No. 1-D diesel fuel or a blend of No. 1-D and
No. 2-D diesel fuel to enhance vehicle
operation in cold weather at temperatures
below 0 °C (32 °F). Use of No. 1-D diesel fuel
may lower the fuel economy. For additional
information for better cold weather
operation, see
Engine Heater017.
Water in Fuel
Improper fuel tank inspection or cleaning,
or contaminated fuel from suppliers, can
cause water to be pumped into the fuel
tank along with the diesel fuel. If a WATER
IN FUEL SERVICE REQUIRED message displays,
the water must be drained immediately.
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
28 Driving and Operating
{Warning
Diesel fuel containing water is still
combustible. You or others could be
burned. If the fuel needs to be drained,
keep sparks, flames, and smoking
materials away from the mixture.
Caution
Water in the diesel fuel can corrode
internal components of the fuel system
and lead to severe damage. It can also
support fungus or bacteria growth, which
can damage the fuel system and Fuel
Operated Heater (FOH), if equipped. Even
with a diesel fuel biocide, the fuel system
may still need to be cleaned. Your dealer
can advise of the appropriate solution.
If the fuel tank needs to be purged to
remove water, see your dealer or a
qualified technician. Improper purging can
damage the fuel system and block
the FOH.
Water in Fuel Troubleshooting
If the WATER IN FUEL SERVICE REQUIRED
message comes on:Problem Recommended
Action
Message displays
but goes off during
the ignition cycle. The fuel filter is
partially filled with
water. Drain the
water as soon as
possible. See
"Removing Water
from the Fuel Filter"
following.
Message displays
and stays on. Drain the fuel filter
immediately. If no
water can be
drained, and the
temperature is
below freezing, then
water may be
frozen in the filter.
Move the vehicle to
a warm location to
thaw the water,
then drain the fuel.
If water still does
not drain, see your
dealer. Problem
Recommended
Action
Immediately after
refueling, message
displays and
stays on. A large amount of
water is in the fuel
tank. Drain the fuel
filter immediately.
If the message stays
on or comes back
on without
refueling, then fuel
tank purging is
required. See your
dealer. If the
message displays
and the engine
stalls or runs rough,
do not drive until
the water
contaminated fuel is
drained.
Caution
Driving with this message on can damage
the fuel injection system and the engine.
If the message comes on right after a
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