2020 YAMAHA YZF-R1 brake pads

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Special features ............................... 3-1
YRC (Yamaha Ride Control) ........... 3-1
Glossary ......................................... 3-5
YRC functions visual guide ............ 3-6
Instrument an d control functions ... 4-1
Immobilizer system......................... 4-1
Main switch/steering lock............... 4-2
Handlebar switches ........................ 4-3
Indicator lights and warning
lights............................................ 4-5
Display ............................................ 4-9
MENU screen ............................... 4-15
Clutch lever .................................. 4-32
Shift pedal .................................... 4-32
Brake lever.................................... 4-33
Brake pedal .................................. 4-33
Brake control system (BC)............ 4-33
Fuel tank cap ................................ 4-35
Fuel ............................................... 4-35
Fuel tank overflow hose ............... 4-37
Catalytic converter ....................... 4-38
Seats ............................................ 4-38
CCU (for equipped models).......... 4-39 Seat cover (for equipped
models) ...................................... 4-40
Document storage ........................ 4-41
Rear view mirrors .......................... 4-41
Adjusting the front fork ................. 4-42
Adjusting the shock absorber assembly.................................... 4-45
EXUP system ................................ 4-48
Auxiliary DC connector ................. 4-49
Sidestand ...................................... 4-49
Ignition circuit cut-off system ....... 4-50
For your safety – pre-operation
checks ............................................... 5-1
Operation an d important ri din g
points ................................................. 6-1
Engine break-in ............................... 6-1
Starting the engine .......................... 6-2
Shifting ............................................ 6-3
Tips for reducing fuel consumption ................................ 6-4
Parking ............................................ 6-4
Perio dic maintenance an d
a d justment ........................................ 7-1
Tool kit ............................................ 7-2
Periodic maintenance charts .......... 7-3
Periodic maintenance chart for the emission control system .............. 7-3 General maintenance and
lubrication chart .......................... 7-5
Removing and installing cowlings and panels ................................... 7-9
Checking the spark plugs ............. 7-12
Canister ........................................ 7-13
Engine oil and oil filter cartridge ... 7-14
Why Yamalube.............................. 7-17
Coolant ......................................... 7-17
Air filter element ............................ 7-18
Checking the engine idling
speed ........................................ 7-19
Valve clearance............................. 7-19
Tires .............................................. 7-19
Cast magnesium wheels .............. 7-22
Adjusting the clutch lever free play ............................................ 7-23
Checking the brake lever free play ............................................ 7-24
Brake light switches ..................... 7-24
Checking the front and rear
brake pads ................................ 7-25
Checking the brake fluid level ...... 7-25
Changing the brake fluid .............. 7-26
Drive chain slack........................... 7-27
Cleaning and lubricating the
drive chain ................................. 7-28
Checking and lubricating the cables ........................................ 7-29
Checking and lubricating the throttle grip ................................ 7-29UB3LE0E0.book Page 1 Tuesday, July 23, 2019 12:05 PM

For your safety – pre-operation checks
5-1
5
EAU15599
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks or damage, and check
hose connection. 4-35, 4-37
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 7-14
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 7-17
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-25, 7-25
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For your safety – pre-operation checks
5-2
5
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-25, 7-25
Clutch • Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.
7-23
Throttle g rip • Check for smooth rotation and automatic return. 7-29
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary. 7-29
Drive chain • Check chain slack.
• Adjust if necessary.
• Check chain condition.
• Lubricate if necessary.
7-27, 7-28
Wheels an d tires •Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.
7-19, 7-22
Brake an d shift pe dals • Make sure that operation is smooth.
• Lubricate pedal pivoting points if necessary. 7-30
Brake an d clutch levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
7-30
Si destan d • Make sure that operation is smooth.
• Lubricate pivot if necessary.
7-31
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary. —
ITEM
CHECKS PAGE
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Periodic maintenance an d a djustment
7-5
7
EAU71352
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Dia
gnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. Every 40000 km (24000 mi)
3Clutch • Check operation.
•Adjust. √√√√√
4 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
5 *Rear brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
6 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
7 *Brake flui d • Change. Every 2 years
8 *Wheels • Check runout and for damage.
• Replace if necessary. √√√√
9 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
10 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
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Periodic maintenance an d a djustment
7-25
7
EAU22393
Checkin g the front an d rear
b rake pa dsThe front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU36891
Front brake pa ds
Each front brake pad is provided with
wear indicators, which allows you to
check the brake pad wear without hav-
ing to disassemble the brake. To check
the brake pad wear, check the position
of the wear indicators while applying
the brake. If a brake pad has worn to
the point that a wear indicator almost touches the brake disc, have a
Yamaha dealer replace the brake pads as a set.
EAU46292
Rear brake pad s
Each rear brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that a wear
indicator groove almost appears, have
a Yamaha dealer replace the brake
pads as a set.
EAU22583
Checkin g the brake flui d levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the res-
ervoir in an upright position. Replenish
the brake fluid if necessary.NOTICE
ECA17641
Brake flui d may damag e painted
surfaces or plastic parts. Always
clean up spille d flui d imme diately.Front brake
1. Brake pad wear indicator
1
1
1. Brake pad wear indicator groove
1
1
Specifie d b rake flui d:
DOT 41. Minimum level mark
UPPER
LOWER
1
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Periodic maintenance an d a djustment
7-26
7
Rear
brake
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down.  A low brake fluid level may indi-
cate worn brake pads or brake
system leakage; therefore, be sure
to check the brake pads for wear
and the brake system for leakage.
 If the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause before further rid-
ing.
WARNING
EWA15991
Improper maintenance can result in
loss of b raking a bility. O bserve
these precautions: 
Insufficient brake flui d may al-
low air to enter the b rake sys-
tem, re ducin g brakin g
performance.
 Clean the filler cap before re-
movin g. Use only DOT 4 b rake
flui d from a seale d container.
 Use only the specified b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
 Refill with the same type of
brake flui d. A dding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.
 Be careful that water d oes not
enter the brake flui d reservoir
when refillin g. Water will si gnifi-
cantly lower the boilin g point of
the flui d an d may result in vapor
lock.
EAU22734
Chan gin g the brake flui dHave a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking.
 Brake seals: every 2 years
 Brake hoses: every 4 years
1. Minimum level mark
UPPER
LOWER
1
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11-1
11
IndexAABS warning light ................................... 4-7
Air filter element .................................... 7-18
Auxiliary DC connector ......................... 4-49
Auxiliary system warning light ................ 4-8BBattery .................................................. 7-33
Brake and clutch levers, checking and
lubricating ........................................... 7-30
Brake and shift pedals, checking and lubricating ........................................... 7-30
Brake control system (BC) .................... 4-33
Brake fluid, changing ............................ 7-26
Brake fluid level, checking .................... 7-25
Brake lever ............................................ 4-33
Brake lever free play, checking............. 7-24
Brake light switches.............................. 7-24
Brake pedal........................................... 4-33CCables, checking and lubricating ......... 7-29
Canister................................................. 7-13
Care ........................................................ 8-1
Catalytic converter ................................ 4-38
CCU ...................................................... 4-39
Clutch lever ........................................... 4-32
Clutch lever free play, adjusting ........... 7-23
Coolant ................................................. 7-17
Cowlings and panels, removing and installing................................................ 7-9DData recording, vehicle ......................... 10-2
Diagnostic connector............................ 10-2
Dimmer switch ........................................ 4-4
Display, main screen............................... 4-9 Display, menu screen ........................... 4-15
Document storage ................................ 4-41
Drive chain, cleaning and lubricating ... 7-28
Drive chain slack .................................. 7-27
EEngine break-in ...................................... 6-1
Engine idling speed, checking ............. 7-19
Engine oil and oil filter
cartridge ........... 7-14
Engine overheating ............................... 7-40
Engine serial number ............................ 10-1
EXUP system........................................ 4-48FFront and rear brake pads, checking ... 7-25
Front fork, adjusting ............................. 4-42
Front fork, checking ............................. 7-32
Fuel ....................................................... 4-35
Fuel consumption, tips for reducing ...... 6-4
Fuel level warning light ........................... 4-6
Fuel tank cap ........................................ 4-35
Fuel tank overflow hose ....................... 4-37
Fuses, replacing ................................... 7-35GGlossary ................................................. 3-5HHandlebar switches ................................ 4-3
Hazard switch......................................... 4-4
High beam indicator light ....................... 4-6
Horn switch ............................................ 4-4IIdentification numbers .......................... 10-1
Ignition circuit cut-off system ............... 4-50
Immobilizer system ................................ 4-1
Immobilizer system indicator light .......... 4-7
Indicator lights and warning lights ......... 4-5
MMain switch/steering lock .......................4-2
Maintenance and lubrication, periodic....7-5
Maintenance, emission control
system ..................................................7-3
Malfunction indicator light (MIL)..............4-6
Matte color, caution ................................8-1
Model label ...........................................10-1NNeutral indicator light ..............................4-6OOil pressure and Coolant temperature warning light .........................................4-8PParking ....................................................6-4
Part locations ..........................................2-1
Pass/LAP switch .....................................4-4RRear view mirrors ..................................4-41SSafety information ...................................1-1
Seat cover .............................................4-40
Seats .....................................................4-38
Shift indicator light ..................................4-7
Shifting ....................................................6-3
Shift pedal .............................................4-32
Shock absorber assembly, adjusting ....4-45
Sidestand ..............................................4-49
Sidestand, checking and lubricating.....7-31
Spark plugs, checking ..........................7-12
Special features ......................................3-1
Specifications .........................................9-1
Stability control indicator light ................4-8
Starting the engine ..................................6-2
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