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9-6
9
EBU35802General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Change coolant. Every 2 years
2 Primary air filter
(foam)
•Clean.
• Replace if necessary. Every 300–600 km (200–400 mi)
(more often in wet or dusty condi-
tions)
* Secondary air fil-
ter (paper)
• Replace. Every 2000–5000 km (1200–3000
mi)
(more often in wet or dusty condi-
tions)
3Engine oil • Change (warm engine before draining). √√√√
4 Engine oil filter
cartridge • Replace.
√√√
5 Transmission oil • Check oil level and for leakage.
√√√√√
• Change. √√√√
6 Final gear oil • Check oil level.
√√√√√
• Change. √√
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9-7
9
7Differential gear
oil • Check oil level.
√√√√√
•Change. √√
8 *YCC-S clutch • Check operation and for fluid leakage.
• Correct if necessary. √√√√√
9 *Brake system • Check operation, brake pad wear, and for
fluid leakage.
• Correct if necessary, replace pads if worn to the limit. √√√√√
10 *Parking brake • Check operation and free play/brake pad
wear.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
11 *Brake fluid and
internals • Change the brake fluid.
• Replace internal components of master cyl-
inder and calipers. Every 2 years
12 *Brake hoses • Replace. Every 4 years
13 *Accelerator pedal • Check operation and free play. √√√√√
NO. ITEM
ROUTINE INITIAL
EVERY
Whichev- er comes first month136612
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBAS7AE0.book Page 7 Wednesday, June 19, 2019 11:51 AM
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9-18
9
2. Turn the panel lock 1/4 turn counter-clockwise, and then push the tab on the
p a n e l l o c k d o w n s o t h a t i t i s p o i n t i n g r e a r -
ward.EBU3543AEngine oil and oil filterCheck the engine oil level before each opera-
tion. In addition, change the oil and the oil fil-
ter cartridge at the intervals specified in the
periodic maintenance chart.
NOTICEECB03020 Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENERGY CONSERVING II”
or higher.
Make sure that no foreign material en-
ters the oil tank. To check the engine oil level
1. Park the vehicle on a level surface.
2. Remove panel D. (See page 9-11.)
3. Start the engine and warm it up to a nor- mal operating temperature (the engine oil
temperature should reach 60 °C [140 °F]),
then let the engine idle for a minimum of
ten seconds before turning the engine off.TIPIf the engine is cold, take the vehicle for a
short drive or let it idle for approximately ten
minutes before checking the engine oil level.
Recommended engine oil:YA M A L U B E5W-30, 10W-30, 10W-40, 15W-40, 20W-
40, 20W-50
Oil quantity: Oil change only:2.50 L (2.64 US qt, 2.20 Imp.qt)
Oil change and filter replacement: 2.70 L (2.85 US qt, 2.38 Imp.qt)
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9-19
9
4. Remove the engine oil tank filler cap andwipe the dipstick with a clean rag.
5. Insert the dipstick back into the oil tank (without screwing it in), and then remove
it again to check the oil level.
6. If the oil level is below the tip of the dip- stick, add oil.
TIPAdd oil a little at a time so as not to overfill be-
yond the maximum level mark. 7. Check the O-ring for damage, and re-place it if necessary.
8. Install the engine oil tank filler cap.
9. Install the panel.
To change the engine oil 1. Park the vehicle on a level surface.
2. Remove panel D. (See page 9-11.)
3. Remove the engine oil tank cover by re- moving the bolts.
1. Engine oil tank filler cap
2. O-ring
3. Engine oil dipstick
4. Maximum level mark
5. Tip of the engine oil dipstick
45
32
1
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9-23
9
TIPBe sure to wipe off spilled oil on any parts af-
ter the engine and exhaust system have
cooled down. 16. Install and tighten the engine oil tank fillercap.
17. Start the engine and let it idle for several minutes. During this time, check for oil
leakage. If any oil leaks are found, stop
the engine and check for the cause.
18. Stop the engine, wait at least ten minutes, and then check the oil level one last time.
19. Install the engine oil tank cover by install- ing the bolts.
20. Install the panel.
To change the engine oil and oil filter
1. Park the vehicle on a level surface.
2. Loosen the left and right side panels by removing the bolt as shown. 3. Remove the rear bottom panel by remov-
ing the bolts.
1. Left side panel
2. Right side panel
3. Bolt
3
1
3
2
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9-24
9
4. Remove the bolts, and then slide the cen-ter bottom panel rearward to remove it. 5. Follow steps 2–9 of the “To change the
engine oil” section for the oil draining pro-
cedure.
6. Remove the oil filter cartridge with an oil filter wrench. Make sure the O-ring is re-
moved together with the oil filter car-
tridge. If the O-ring remains attached to
the crankcase, oil leakage may occur.1. Rear bottom panel
2. Bolt
2
1
2
2
1. Center bottom panel
2. Bolt
2
2
2
2
2
1
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9-26
9
9. Follow steps 10–20 of the “To change theengine oil” section for the oil filling proce-
dure.
10. Slide the front portion of the center bot- tom panel into place as shown, and then
hook the left and right sides of the center
bottom panel into place.
11. Install the center bottom panel bolts, andthen tighten them to the specified torque.1. Torque wrench
1
1. Center bottom panel
1. Center bottom panel
1
1
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9-29
9
use. Yamalube oils take full advantage of the
base oil’s qualities and blend in the ideal ba-
lance of additives to make sure the final oil
clears our performance standards. Thus,
Yamalube mineral, semisynthetic and syn-
thetic oils have their own distinct characters
and value. Yamaha’s experience gained over
many years of research and development into
oil since the 1960’s helps make Yamalube the
best choice for your Yamaha engine.EBU35108Transmission oilCheck the oil level and change the transmis-
sion oil at the intervals specified in the period-
ic maintenance chart.
NOTICEECB02910When checking or changing the transmis-
sion oil, make sure that no foreign material
enters the transmission. If necessary,
clean the filler cap and surrounding area. To check the transmission oil level 1. Park the vehicle on a level surface.
2. Remove panel B. (See page 9-11.)
3. Remove the transmission oil filler cap, wipe the dipstick clean, insert it back into
the transmission case (without screwing
it in), and then remove it again.Recommended oil:YA M A L U B ESAE 5W-30, 10W-30, 10W-40, 15W-40,
20W-40 or 20W-50
Oil quantity: 1.50 L (1.59 US qt, 1.32 Imp.qt)
UBAS7AE0.book Page 29 Wednesday, June 19, 2019 11:51 AM