9-51
9
suddenly, have a Yamaha dealer check and
repair the vehicle before any further opera-
tion.EBU36550Brake and YCC-S clutch fluid replace-
mentComplete fluid replacement should be done
only by trained Yamaha service personnel.
Have a Yamaha dealer replace the following
components during periodic maintenance or
when they are damaged or leaking.
Replace the oil seals every two years.
Replace the brake and YCC-S clutch hoses
every four years.EBU36540YCC-S clutchThis model is equipped with a hydraulic
clutch, therefore, it is necessary to check the
YCC-S clutch fluid level and check the hy-
draulic system for leak age before each drive.
If the YCC-S clutch plates wear out, shifting
becomes rough or clutch slippage will occur, causing poor acceleration. If any of the above
occurs, have a Yamaha dealer check the
YCC-S clutch.
EBU32531Checking the brake pedalHave a Yamaha dealer check the brakes at
the intervals specified in the periodic mainte-
nance chart. There should be no free play in
the brake pedal. The brakes should operate
smoothly and there should be no brake drag.
If the brakes feel soft or spongy, this could in-
dicate air in the brake system. Have a
Yamaha dealer check the brake system if necessary.
UBAS7AE0.book Page 51 Wednesday, June 19, 2019 11:51 AM
11-3
11
Fuel reserve amount:8.5 L (2.24 US gal, 1.87 Imp.gal)Throttle body:ID mark:
B5H1 00Spark plug (s):Manufacturer/model:NGK/CR9EB
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Drivetrain:Primary reduction ratio:1.660 (88/53)
Secondary reduction ratio:
7.333 (46/23 x 33/9)
Final drive: Shaft
Clutch type: Wet, multiple-disc
Transmission type:
5-speed with reverse
Gear ratio: 1st:
2.400 (36/15)
2nd: 1.545 (34/22)
3rd: 1.192 (31/26)
4th:
0.962 (25/26)
5th: 0.806 (25/31) Reverse gear:
2.467 (28/15 x 37/28)
Front tire:Size:
29 x 9.00R-14NHS
Manufacturer/model: MAXXIS/M917 / BIGHORNRear tire:Size:
29 x 11.00R-14NHS
Manufacturer/model: MAXXIS/M918 / BIGHORNTire air pressure (measured on cold tires):Vehicle load:
0.0–195.0 kg (0–430 lb)
Recommended: Front:
114.0 kPa (1.140 kgf/cm², 16.5 psi)
Rear: 128.0 kPa (1.280 kgf/cm², 18.5 psi)
Minimum: Front: 110.0 kPa (1.100 kgf/cm², 16.0 psi)
Rear: 124.0 kPa (1.240 kgf/cm², 18.0 psi)
Vehicle load:
195.0–328.0 kg (430–723 lb)
Recommended: Front:
114.0 kPa (1.140 kgf/cm², 16.5 psi)
Rear: 169.0 kPa (1.690 kgf/cm², 24.5 psi)
UBAS7AE0.book Page 3 Wednesday, June 19, 2019 11:51 AM
11-5
11
Meter lighting:LED
Neutral indicator light: LED
High beam indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light: LED
Parking brake indicator light:
LED
Engine trouble warning light: LED
Differential gear lock indicator light: LED
EPS warning light:
LED
Helmet reminder light: 0.8 W
Seat belt reminder light: 0.8 W
Shift timing indicator light:
LED
Half clutch indicator light: LED
Launch system indicator light: LED
YCC-S system warning light:
LED
Fuses:Main fuse:50.0 A
Fuel injection system fuse:
15.0 A
EPS fuse: 40.0 A
Headlight fuse: 15.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 15.0 A
Auxiliary DC jack fuse: 10.0 A
Accessory fuse:
15.0 A
YCC-S motor control fuse: 30.0 A
YCC-S motor control fuse_2: 30.0 A
Backup fuse:
10.0 A
Four-wheel-drive motor fuse: 10.0 A
Radiator fan motor fuse: 30.0 A
Sub radiator fan motor fuse:
30.0 A
UBAS7AE0.book Page 5 Wednesday, June 19, 2019 11:51 AM
13-1
13
INDEX
AAccelerator pedal ......................................................... 5-21
Accelerator pedal, checking ........................................ 9-52
Accelerator pedal, Pre-operation check ........................ 6-6
Air filter ......................................................................... 9-41
Air filter case hoses, cleaning ...................................... 9-45
Auxiliary DC jack .......................................................... 5-49
Axle boots .................................................................... 9-38BBasic guide for safe use ................................................ 8-1
Battery, Periodic maintenance .................................... 9-60
Bead lock, checking and tightening (equipped models) ..................................................... 9-58
Brake and YCC-S clutch fluid levels, checking ........... 9-49
Brake fluid, replacing ................................................... 9-51
Brake light switch ........................................................ 9-54
Brake pedal .................................................................. 5-22
Brake pedal, checking ................................................. 9-51
Brakes, Periodic maintenance ..................................... 9-47
Brakes, Pre-operation check ......................................... 6-3
Brake/tail light .............................................................. 9-69CCable, inspecting and lubrication ................................ 9-54
Cargo bed .................................................................... 5-31
Cleaning ....................................................................... 10-1
Control cables, Pre-operation check ............................. 6-8
Coolant, Periodic maintenance ................................... 9-36
Coolant, Pre-operation check ........................................ 6-6
Coolant temperature warning light ................................ 5-4 Cup holders ................................................................. 5-30
DData recording, vehicle ................................................ 12-1
Differential gear lock indicator light ............................... 5-3
Differential gear oil, Periodic maintenance .................. 9-34
Differential gear, Pre-operation check ........................... 6-6
Doors ........................................................................... 5-25
Drive mode, selecting .................................................. 7-10
Driver seat position ...................................................... 5-27
Drive select lever and shift paddles ............................. 5-24
Drive select lever and shift paddles, Pre-operation
check ........................................................................... 6-7
Drive shaft universal joint, lubrication .......................... 9-56
Drivetrain icon ................................................................ 5-3
Dynamic clutch engagement ......................................... 7-7EEngine break-in .............................................................. 7-1
Engine oil and oil filter, Periodic maintenance ............. 9-18
Engine oil, Pre-operation check .................................... 6-5
Engine trouble warning light .......................................... 5-5
EPS warning light .......................................................... 5-5FFinal gear oil, Periodic maintenance ............................ 9-31
Final gear, Pre-operation check .................................... 6-6
Fittings and fasteners, Pre-operation check ................. 6-8
Flag pole bracket ......................................................... 5-32
Four–wheel drive knob (On–Command 4WD) ............. 5-21
Front and rear brake pads, checking .......................... 9-48
Fuel, Pre-operation check ............................................. 6-3
Fuel tank cap ............................................................... 5-25
Fuse, replacing ............................................................ 9-65
UBAS7AE0.book Page 1 Wednesday, June 19, 2019 11:51 AM
13-2
13
GGlove compartment ..................................................... 5-29HHalf clutch indicator light ............................................... 5-6
Headlight beam, adjusting ........................................... 9-68
Headlights .................................................................... 9-67
Helmet reminder light .....................................................5-9
High beam indicator light ............................................... 5-3
Hood ............................................................................ 9-11IIdentification numbers ................................................... 1-1
Indicator lights and warning lights ................................. 5-2
Instruments, lights and switches, Pre-operation check ........................................................................... 6-8
Interior lights (equipped models) ................................. 9-69
Interior light switch (equipped models) ........................ 5-20JJump-starting ............................................................... 9-63LLabel locations ............................................................... 2-1
Launch system indicator light ........................................ 5-7
Launch system operation ............................................... 7-7
Light switch .................................................................. 5-19
Loading ........................................................................7-12MMain switch .................................................................... 5-1
Maintenance and lubrication chart ................................9-6
Maintenance chart, emission control system ................ 9-4
Maintenance charts ....................................................... 9-4
Model label ..................................................................... 1-1
Multi-function meter unit .............................................. 5-10
NNeutral indicator light ..................................................... 5-2OOwner’s Manual and tool kit .......................................... 9-2PPanels .......................................................................... 9-11
Parking ......................................................................... 7-12
Parking brake indicator light .......................................... 5-3
Parking brake lever ...................................................... 5-22
Parking brake lever free play, adjusting ....................... 9-52
Parking brake pads, checking ..................................... 9-48
Passenger handhold, Pre-operation check ................... 6-7
Pedal, lubrication ......................................................... 9-54RRear knuckle upper and lower pivot, lubrication ......... 9-56
Reverse indicator light ................................................... 5-2SSafety information .......................................................... 3-1
Seat belt reminder light .................................................. 5-9
Seat belts ..................................................................... 5-28
Seat belts, Pre-operation check .................................... 6-7
Seats ............................................................................ 5-25
Shifting and reverse driving ........................................... 7-3
Shift light ........................................................................ 5-4
Shock absorbers, front ................................................ 5-32
Shock absorbers, rear ................................................. 5-41
Spark arrester, cleaning ............................................... 9-46
Spark plugs, checking ................................................. 9-39
Specifications .............................................................. 11-1
Stabilizer bushes, checking ......................................... 9-55
Starting the engine ......................................................... 7-2
UBAS7AE0.book Page 2 Wednesday, June 19, 2019 11:51 AM
13-3
13
Steering, Pre-operation check ....................................... 6-7
Steering shaft, lubrication ............................................ 9-57
Steering wheel position ............................................... 5-27
Storage ........................................................................ 10-2
Storage compartments ................................................ 5-29TTire, replacing .............................................................. 9-58
Tires, Pre-operation check ............................................ 6-8
Transmission oil ........................................................... 9-29
Transmission, Pre-operation check ............................... 6-6
Troubleshooting ........................................................... 9-69
Troubleshooting charts ................................................ 9-70UUpper and lower arm pivot, lubrication ....................... 9-55VValve clearance ............................................................ 9-47
Vehicle identification number ........................................ 1-1WWheel installation ......................................................... 9-59
Wheel removal ............................................................. 9-57YYamalube ..................................................................... 9-28
YCC-S clutch ............................................................... 9-51
YCC-S clutch, Pre-operation check .............................. 6-8
YCC-S system ............................................................. 5-23
YCC-S system warning light .......................................... 5-7
UBAS7AE0.book Page 3 Wednesday, June 19, 2019 11:51 AM