9-17
9
NOTICEECB03020Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENERGY CONSERVING II”
or higher.
Make sure that no foreign material en-
ters the oil tank. To check the engine oil level
1. Park the vehicle on a level surface.
2. Remove panel D. (See page 9-10.)
3. Start the engine and warm it up to a nor- mal operating temperature (the engine oil
temperature should reach 60 °C [140 °F]),
then let the engine idle for a minimum of
ten seconds before turning the engine off.TIPIf the engine is cold, take the vehicle for a
short drive or let it idle for approximately ten
minutes before checking the engine oil level.
4. Remove the engine oil tank filler cap andwipe the dipstick with a clean rag.
5. Insert the dipstick back into the oil tank (without screwing it in), and then remove
it again to check the oil level.
6. If the oil level is below the tip of the dip- stick, add oil.1. Engine oil tank filler cap
2. O-ring
3. Engine oil dipstick
4. Maximum level mark
5. Tip of the engine oil dipstick
45
32
1
UB5J7BE0.book Page 17 Tuesday, June 18, 2019 10:07 AM
9-28
9
NOTICEECB02910When checking or changing the transmis-
sion oil, make sure that no foreign material
enters the transmission. If necessary,
clean the filler cap and surrounding area. To check the transmission oil level1. Park the vehicle on a level surface.
2. Remove panel B. (See page 9-10.)
3. Remove the transmission oil filler cap, wipe the dipstick clean, insert it back into
the transmission case (without screwing
it in), and then remove it again.
TIPThe transmission oil level should be between
the tip of the dipstick and the maximum level
mark. 4. If the oil level is at or below the tip of thedipstick, add oil.
Recommended oil:YA M A L U B ESAE 5W-30, 10W-30, 10W-40, 15W-40,
20W-40 or 20W-50
Oil quantity: 1.50 L (1.59 US qt, 1.32 Imp.qt)
1. Transmission oil filler cap
2. O-ring
3. Dipstick
4. Maximum level mark
5. Tip of the dipstick
1 3
245
UB5J7BE0.book Page 28 Tuesday, June 18, 2019 10:07 AM
9-30
9
6. Check the O-ring for damage, and re-place it if necessary.
7. Refill the transmission with the specified amount of the recommended oil.
8. Install the transmission oil filler cap.
9. Start the engine and let it idle while checking for oil leakage.
10. Stop the engine and check the oil level one last time.EBU36054Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the periodic
maintenance chart.
NOTICEECB03590When checking or changing the final gear
oil, make sure that no foreign material en-
ters the final gear case. If necessary, clean
the final gear oil filler bolt and surrounding
area. TIPIf the recommended gear oil is not available,
SAE 80W-90 API GL-4 or GL-5 hypoid gear
oil may be used instead. Checking the final gear oil level1. Park the vehicle on a level surface.
Tightening torque: Transmission oil drain bolt:20 N·m (2.0 kgf·m, 15 lb·ft)
Recommended oil:SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.47 L (0.50 US qt, 0.41 Imp.qt)
UB5J7BE0.book Page 30 Tuesday, June 18, 2019 10:07 AM
9-32
9
4. Install the drain bolt and its new gasket,and then tighten the bolt to the specified
torque.
5. Refill with the recommended final gear oil up to the brim of the filler hole.
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary. 7. Install the oil filler bolt and its gasket, and
then tighten the bolt to the specified
torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.
EBU36064Differential gear oilCheck the oil level and change the differential
gear oil at the intervals specified in the period-
ic maintenance chart.NOTICEECB03600When checking or changing the differen-
tial gear oil, make sure that no foreign ma-
terial enters the differential gear case. If
necessary, clean the differential gear oil
filler bolt and surrounding area.
1. Final gear oil drain bolt
2. GasketTightening torque:Final gear oil drain bolt:22 N·m (2.2 kgf·m, 16 lb·ft)
21
Tightening torque: Final gear oil filler bolt:22 N·m (2.2 kgf·m, 16 lb·ft)
UB5J7BE0.book Page 32 Tuesday, June 18, 2019 10:07 AM
9-33
9
TIPIf the recommended gear oil is not available,
SAE 80W-90 API GL-4 or GL-5 hypoid gear
oil may be used instead. Checking the differential gear oil level1. Park the vehicle on a level surface.
2. Remove the differential gear oil filler bolt and its gasket, and then check the oil lev-
el. It should be up to the brim of the filler
hole. 3. If the level is low, add sufficient oil of the
recommended type to raise it to the
specified level.
4. Check the gasket for damage, and re- place it if necessary.
5. Install the differential gear oil filler bolt
and its gasket, and then tighten the bolt
to the specified torque.
Recommended oil:SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)
1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
UB5J7BE0.book Page 33 Tuesday, June 18, 2019 10:07 AM
9-49
9
Be careful that water or dust does not
enter the brake or clutch fluid reservoir
when refilling. Water will significantly
lower the boiling point of the fluid and
may result in vapor lock. NOTICEECB01161Brake fluid may damage painted surfaces
or plastic parts. Always clean up spilled
fluid immediately. As the brake pads wear, it is normal for the
brake fluid level to gradually go down. A low
brake fluid level may indicate worn brake
pads or brake system leakage; therefore, be
sure to check the brake pads for wear and the
brake system for leakage. A low clutch fluid
level may indicate clutch system leakage;
therefore, be sure to check the clutch system
for leakage. If the brake or clutch fluid level
goes down suddenly, have a Yamaha dealer
check and repair the vehicle before any fur-
ther operation.
EBU35170Brake and clutch fluid replacementComplete fluid replacement should be done
only by trained Yamaha service personnel.
Have a Yamaha dealer replace the following
components during periodic maintenance or
when they are damaged or leaking.
Replace the oil seals every two years.
Replace the brake and clutch hoses every
four years.EBU35182Checking the clutch pedalThe clutch pedal should operate smoothly
and spring back to position when released.
When depressed, it should offer resistance
before reaching the floorboard. If the pedal
offers little resistance when depressed, or if
the transmission grinds gears when shifting,
have a Yamaha dealer check the vehicle.
UB5J7BE0.book Page 49 Tuesday, June 18, 2019 10:07 AM
13-1
13
INDEX
AAccelerator pedal ......................................................... 5-18
Accelerator pedal, checking ........................................ 9-51
Accelerator pedal, Pre-operation check ........................ 6-7
Air filter ......................................................................... 9-39
Air filter case hoses, cleaning ...................................... 9-43
Auxiliary DC jack .......................................................... 5-38
Axle boots .................................................................... 9-37BBasic guide for safe use ................................................. 8-1
Battery, Periodic maintenance ..................................... 9-58
Brake and clutch fluid levels, checking ........................ 9-47
Brake fluid, replacing ...................................................9-49
Brake light switch, adjusting ........................................ 9-52
Brake pedal .................................................................. 5-19
Brake pedal, checking ................................................. 9-50
Brakes, Periodic maintenance ..................................... 9-46
Brakes, Pre-operation check ......................................... 6-3
Brake/tail light .............................................................. 9-66CCable, inspecting and lubrication ................................ 9-53
Cargo bed .................................................................... 5-27
Cleaning ....................................................................... 10-1
Clutch pedal ................................................................. 5-18
Clutch pedal, checking ................................................ 9-49
Clutch, Pre-operation check .......................................... 6-3
Control cables, Pre-operation check ............................. 6-8
Coolant, Periodic maintenance .................................... 9-35
Coolant, Pre-operation check ........................................ 6-6Coolant temperature warning light ................................ 5-4
Cup holders ................................................................. 5-26
DData recording, vehicle ................................................ 12-1
Differential gear lock indicator light ............................... 5-3
Differential gear oil, Periodic maintenance .................. 9-32
Differential gear, Pre-operation check ........................... 6-6
Doors ........................................................................... 5-21
Drive mode, selecting .................................................... 7-7
Driver seat position ...................................................... 5-23
Drive shaft universal joint, lubrication .......................... 9-55
Drivetrain icon ................................................................ 5-3EEngine break-in .............................................................. 7-1
Engine oil and oil filter, Periodic maintenance ............. 9-16
Engine oil, Pre-operation check ..................................... 6-6
Engine trouble warning light .......................................... 5-5
EPS warning light ........................................................... 5-5FFinal gear oil, Periodic maintenance ............................ 9-30
Final gear, Pre-operation check ..................................... 6-6
Fittings and fasteners, Pre-operation check .................. 6-8
Flag pole bracket ......................................................... 5-28
Four–wheel drive knob (On–Command 4WD) .............. 5-17
Front and rear brake pads, checking ........................... 9-46
Fuel, Pre-operation check .............................................. 6-4
Fuel tank cap ............................................................... 5-21
Fuse, replacing ............................................................. 9-63GGlove compartment ..................................................... 5-25
UB5J7BE0.book Page 1 Tuesday, June 18, 2019 10:07 AM