Checking the front brake lever free play ... 9-35
Checking the brake pedal height .............. 9-35
Adjusting the parking brake free play ....... 9-36
Brake light switches .................................. 9-37
Adjusting the clutch lever free play ........... 9-38
Drive chain slack ....................................... 9-39
Lubricating the drive chain........................ 9-41
Checking and lubricating the cables......... 9-42
Checking and lubricating the brake and clutch levers ............................................ 9-43
Checking the shift pedal ........................... 9-43
Checking and lubricating the brake pedal ....................................................... 9-43
Checking the wheel hub bearings............. 9-43
Lubricating the swingarm pivots ............... 9-44
Lubricating the rear suspension relay arm and connecting arm pivoting points ....... 9-44
Lubricating the upper and lower arm pivots ...................................................... 9-45
Lubricating the steering shaft ................... 9-46
Battery....................................................... 9-47
Replacing a fuse ....................................... 9-50
Replacing a headlight bulb ....................... 9-52
Adjusting a headlight beam ...................... 9-53
Brake/tail light ........................................... 9-54
Removing a wheel ..................................... 9-54
Installing a wheel....................................... 9-54 Troubleshooting........................................ 9-55
Troubleshooting charts ............................. 9-56
CLEANING AND STORAGE......................... 10-1 Cleaning.................................................... 10-1
Storage ..................................................... 10-2
SPECIFICATIONS ........................................ 11-1
INDEX .......................................................... 12-1
UBCX60E0.book Page 3 Friday, April 19, 2019 9:09 AM
6-4
6
EBU38000FuelMake sure there is sufficient gasoline in the tank
before starting off. Refuel if necessary. (See page
5-10.)EBU19561Engine oilMake sure that the engine oil is at the specified
level. Add oil as necessary. (See page 9-13.)EBU19632CoolantMake sure that the coolant is at the specified level.
Add coolant as necessary. (See page 9-18.)TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. EBU19713Front and rear brakesBrake lever and brake pedal
Check that there is no free play in the brake le-
ver. If there is free play, have a Yamaha dealer
check the brake system.
Check for correct brake pedal height. (See page
9-35.) If the pedal height is incorrect, have a
Yamaha dealer adjust it.
Check the operation of the lever and pedal.
They should move smoothly and there should
be a firm feeling when the brakes are applied. If
not, have a Yamaha dealer check the brake sys-
tem.
Brake fluid level
Check the brake fluid level. Add fluid if necessary.
(See page 9-31.)
Brake fluid leakage
Check to see if any brake fluid is leaking out of the
pipe joints or brake fluid reservoirs. Apply the
brakes firmly for one minute. If there is any leak-
age, have a Yamaha dealer check the brake sys-
tem. Specified brake fluid:
DOT 4UBCX60E0.book Page 4 Friday, April 19, 2019 9:09 AM
9-35
9
EBU24396Checking the front brake lever free
playThere should be no free play at the brake lever
end. If there is free play, have a Yamaha dealer in-
spect the brake system.
EBU24616Checking the brake pedal heightPeriodically check the brake pedal height. If the
brake pedal is not positioned as specified, have a
Yamaha dealer adjust it.
1. No brake lever free play
1. Brake pedal heightBrake pedal height: 15.3 mm (0.60 in)
1
UBCX60E0.book Page 35 Friday, April 19, 2019 9:09 AM
11-1
11
EBU25964
SPECIFICATIONS
Dimensions:Overall length:1845 mm (72.6 in)
Overall width: 1155 mm (45.5 in)
Overall height:
1115 mm (43.9 in)
Seat height: 830 mm (32.7 in)
Wheelbase: 1280 mm (50.4 in)
Ground clearance:
240 mm (9.4 in)
Minimum turning radius: 3.5 m (11.48 ft)
Maximum water depth: 35 cm (14 in)Weight:Curb weight:192.0 kg (423 lb)Loading:Maximum loading limit:
100.0 kg (220 lb)
(Total weight of rider, cargo, accessories, and tongue)Noise and vibration level:Noise level (77/311/EEC):84.0 dB(A) at 3125 r/min Uncertainty of measurement:
3.0 dB(A)
A-weighted sound power level: 97.0 dB(A) at 3125 r/min
Uncertainty of measurement: 3.0 dB(A)
Vibration on seat (EN1032, ISO5008):
0.7 m/s²
Uncertainty of measurement: 0.6 m/s²
Vibration on handle (EN1032, ISO5008): 4.7 m/s²
Uncertainty of measurement:
1.1 m/s²
Engine:Combustion cycle:4-stroke
Cooling system:
Liquid cooled
Valve train: SOHC
Number of cylinders: Single cylinder
Displacement:
686 cm³
Bore × stroke:
102.0 × 84.0 mm (4.02 × 3.31 in)
Compression ratio: 10.0 : 1
UBCX60E0.book Page 1 Friday, April 19, 2019 9:09 AM
12-1
12
INDEX
AAccessories and loading ................................................ 7-6
Air filter element, cleaning ........................................... 9-22BBattery ......................................................................... 9-47
Brake and clutch levers, checking and lubricating ...... 9-43
Brake fluid, changing ................................................... 9-34
Brake fluid level, checking ........................................... 9-31
Brake lever ..................................................................... 5-6
Brake lever free play, checking the front ..................... 9-35
Brake light switches ..................................................... 9-37
Brake pads, checking the front and rear ..................... 9-30
Brake pedal .................................................................... 5-7
Brake pedal, checking and lubricating ........................ 9-43
Brake pedal height, checking ...................................... 9-35
Brakes .......................................................................... 9-30
Brakes, front and rear .................................................... 6-4
Brake/tail light .............................................................. 9-54CCables, checking and lubricating ................................ 9-42
Chassis fasteners .......................................................... 6-7
Cleaning ....................................................................... 10-1
Clutch lever .................................................................... 5-5
Clutch lever free play, adjusting .................................. 9-38
Coolant .................................................................6-4, 9-18
Coolant temperature warning light ................................ 5-2DDrive chain ..................................................................... 6-5
Drive chain, lubricating ................................................ 9-41 Drive chain slack .......................................................... 9-39
EEngine break-in .............................................................. 7-5
Engine idling speed ..................................................... 9-28
Engine oil ....................................................................... 6-4
Engine oil and oil filter element .................................... 9-13
Engine, start ................................................................... 7-1
Engine stop switch ........................................................ 5-4
Engine trouble warning light .......................................... 5-3FFuel ....................................................................... 5-10, 6-4
Fuel level warning light .................................................. 5-2
Fuel tank cap ................................................................. 5-9
Fuses, replacing .......................................................... 9-50HHandlebar switches ....................................................... 5-3
Headlight beam, adjusting ........................................... 9-53
Headlight bulb, replacing ............................................. 9-52IIdentification numbers ................................................... 1-1
Indicator lights and warning lights ................................. 5-1
Instruments, lights and switches ................................... 6-7LLabel locations ............................................................... 2-1
Light switch ................................................................... 5-4MMain switch .................................................................... 5-1
Maintenance and lubrication chart ................................ 9-5
Maintenance chart, emission control system ................ 9-3
UBCX60E0.book Page 1 Friday, April 19, 2019 9:09 AM