EBU17421
TABLE OF CONTENTS
VEHICLE IDENTIFICATION ............................ 1-1Identification numbers ................................ 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 2-1
SAFETY INFORMATION ................................ 3-1
DESCRIPTION................................................ 4-1 Left view ...................................................... 4-1
Right view.................................................... 4-1
Controls and instruments............................ 4-2
INSTRUMENT AND CONTROL
FUNCTIONS ................................................... 5-1 Main switch ................................................. 5-1
Indicator lights and warning lights .............. 5-1
Self-diagnosis device .................................. 5-3
Handlebar switches .................................... 5-3
Throttle lever ............................................... 5-4
Speed limiter ............................................... 5-5
Clutch lever ................................................. 5-5
Brake lever .................................................. 5-6
Brake pedal ................................................. 5-7 Parking brake lever ..................................... 5-7
Shift pedal................................................... 5-8
Reverse knob “REV” ................................... 5-9
Fuel tank cap .............................................. 5-9
Fuel ........................................................... 5-10
Seat .......................................................... 5-12
Front shock absorbers (For models
equipped with only adjustable spring
preload)................................................... 5-13
Front shock absorbers (For models equipped with adjustable spring preload
and damping force) ................................ 5-14
Rear shock absorber (For models equipped with only adjustable spring
preload)................................................... 5-19
Rear shock absorber (For models equipped with adjustable spring preload
and damping force) ................................ 5-21
PRE-OPERATION CHECKS .......................... 6-1 Fuel ............................................................. 6-4
Engine oil .................................................... 6-4
Coolant ....................................................... 6-4
Front and rear brakes ................................. 6-4UBCX60E0.book Page 1 Friday, April 19, 2019 9:09 AM
Throttle lever ............................................... 6-5
Drive chain .................................................. 6-5
Tires ............................................................ 6-5
Chassis fasteners........................................ 6-7
Instruments, lights and switches ................ 6-7
OPERATION ................................................... 7-1 Starting the engine ...................................... 7-1
Shifting ........................................................ 7-2
Operating the reverse knob and driving in reverse ...................................................... 7-4
Engine break-in ........................................... 7-5
Parking ........................................................ 7-5
Parking on a slope ...................................... 7-6
Accessories and loading ............................. 7-6
RIDING YOUR ATV ........................................ 8-1 GETTING TO KNOW YOUR ATV ................ 8-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 8-2
BE CAREFUL WHERE YOU RIDE ............... 8-8
TURNING YOUR ATV................................ 8-11
CLIMBING UPHILL ................................... 8-13
RIDING DOWNHILL .................................. 8-16
CROSSING A SLOPE................................ 8-17
CROSSING THROUGH SHALLOW WATER .................................................... 8-18 RIDING OVER ROUGH TERRAIN ............. 8-20
SLIDING AND SKIDDING ......................... 8-20
WHAT TO DO IF... .................................... 8-21
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 9-1 Owner’s Manual and tool kit....................... 9-2
Periodic maintenance chart: Emission control system .......................................... 9-3
Periodic maintenance chart: General maintenance and lubrication .................... 9-5
Removing and installing the panel............ 9-10
Checking the spark plug........................... 9-10
Engine oil and oil filter element................. 9-13
Why Yamalube ......................................... 9-18
Coolant ..................................................... 9-18
Cleaning the air filter element ................... 9-22
Cleaning the spark arrester ...................... 9-26
Adjusting the engine idling speed ............ 9-28
Adjusting the throttle lever free play ......... 9-29
Valve clearance......................................... 9-29
Adjusting the reverse lock release cable ....................................................... 9-30
Brakes....................................................... 9-30
Checking the front and rear brake pads... 9-30
Checking the brake fluid level .................. 9-31
Changing the brake fluid .......................... 9-34
UBCX60E0.book Page 2 Friday, April 19, 2019 9:09 AM
4-1
4
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Engine oil tank
2. Coolant reservoir
3. Fuel tank cap
4. Idle adjusting screw
5. Battery
6. Fuses
7. Rear shock absorber
8. Drive chain
9. Footrest
10.Shift pedal
12
4
3
659
10
7
8
1. Muffler
2. Spark arrester
3. Air filter
4. Rear brake fluid reservoir
5. Crankcase engine oil filler bolt
6. Oil filter element
7. Spark plug
8. Front shock absorber
9. Crankcase engine oil drain bolt
10.Brake pedal
11.Footrest
12.Rear brake light switch
21
34
5678
109
11
12
UBCX60E0.book Page 1 Friday, April 19, 2019 9:09 AM
6-1
6
EBU19203
PRE-OPERATION CHECKS
EBU19226Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Fuel • Check fuel level in fuel tank,
and add recommended fuel if neces-
sary.
• Check fuel line for leakage. Correct if necessary. 5-10, 6-4
Engine oil • Check oil level in engine oil tank, and add recommended oil to
specified level if necessary.
• Check ATV for oil leakage. Correct if necessary. 6-4, 9-13
Coolant • Check coolant level in reservoir, and add recommended coolant to
specified level if necessary.
• Check cooling system for leakage. Correct if necessary. 6-4, 9-18
UBCX60E0.book Page 1 Friday, April 19, 2019 9:09 AM
6-4
6
EBU38000FuelMake sure there is sufficient gasoline in the tank
before starting off. Refuel if necessary. (See page
5-10.)EBU19561Engine oilMake sure that the engine oil is at the specified
level. Add oil as necessary. (See page 9-13.)EBU19632CoolantMake sure that the coolant is at the specified level.
Add coolant as necessary. (See page 9-18.)TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. EBU19713Front and rear brakesBrake lever and brake pedal
Check that there is no free play in the brake le-
ver. If there is free play, have a Yamaha dealer
check the brake system.
Check for correct brake pedal height. (See page
9-35.) If the pedal height is incorrect, have a
Yamaha dealer adjust it.
Check the operation of the lever and pedal.
They should move smoothly and there should
be a firm feeling when the brakes are applied. If
not, have a Yamaha dealer check the brake sys-
tem.
Brake fluid level
Check the brake fluid level. Add fluid if necessary.
(See page 9-31.)
Brake fluid leakage
Check to see if any brake fluid is leaking out of the
pipe joints or brake fluid reservoirs. Apply the
brakes firmly for one minute. If there is any leak-
age, have a Yamaha dealer check the brake sys-
tem. Specified brake fluid:
DOT 4UBCX60E0.book Page 4 Friday, April 19, 2019 9:09 AM
9-7
9
14*Drive chain roller • Check for wear and replace if necessary. √√√
15 *Chassis fasteners • Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
16 *Shock absorber as-
semblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
17 *Rear suspension re-
lay arm and con-
necting arm
pivoting points • Check operation and correct if necessary.
• Lubricate with lithium-soap-based grease.
√√√√
18 *Steering shaft • Lubricate with lithium-soap-based grease. √√√
19 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
20 *Engine mount • Check for cracks or other damage, and replace if
necessary. √√√
21 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
22 Engine oil filter ele-
ment • Replace.
√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev-
er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBCX60E0.book Page 7 Friday, April 19, 2019 9:09 AM
9-13
9
EBU2678CEngine oil and oil filter elementThe engine oil level should be checked before
each ride. In addition, the oil must be changed and
the oil filter element replaced at the intervals spec-
ified in the periodic maintenance and lubrication
chart.
To check the engine oil level1. Park the ATV on a level surface.
2. Start the engine, warm it up until the engine oil has reached a normal temperature of 60
°C (140 °F), let it continue to idle for ten sec-
onds or more, and then turn the engine off.TIPTo achieve the proper engine oil temperature for
an accurate oil level reading, the engine must have
first completely cooled down, and then warmed
up again for several minutes to normal operating
temperature. 3. Remove the engine oil tank filler cap, andthen wipe the engine oil dipstick off with a
clean rag.
4. Insert the dipstick in the filler hole (without screwing it in), and then remove it again to
check the oil level.
TIPThe engine oil should be between the minimum
and maximum level marks. 5. If the engine oil is at or below the minimumlevel mark, add sufficient oil of the recom-
mended type through the engine oil tank filler
hole to raise it to the correct level. NOTICE:1. Engine oil tank
2. Engine oil tank filler cap
3. O-ring
4. Engine oil dipstick
5. Maximum level mark
6. Minimum level mark
23
4
5
6 1
UBCX60E0.book Page 13 Friday, April 19, 2019 9:09 AM
9-14
9
Be sure the engine oil is at the correct lev-
el, otherwise engine damage may result.
[ECB00852]
TIPWhen adding oil, be careful not to overfill the en-
gine oil tank; the oil level rises faster starting from
the half-level-portion on the dipstick. 6. Check the O-ring for damage, and replace it
if necessary.
7. Insert the dipstick into the engine oil tank filler hole, and then tighten the engine oil tank filler
cap. NOTICE: Make sure that the engine oil
tank filler cap is securely tightened; other-
wise, oil may seep out when the engine is
running.
[ECB00363]
To change the engine oil (with or without oil fil-
ter element replacement) 1. Park the ATV on a level surface.
2. Start the engine, warm it up for several minu- tes, and then turn it off.
3. Place an oil pan under the engine to collect the used oil. 4. Remove the crankcase engine oil filler bolt
and its O-ring, and then remove the crank-
case engine oil drain bolt and its gasket.
1. Crankcase engine oil filler bolt
2. O-ring
21
UBCX60E0.book Page 14 Friday, April 19, 2019 9:09 AM