10-1
10
EBU25861
CLEANING AND STORAGE
EBU25903CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply
degreaser to the chain, sprockets or wheel
axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the
job. WARNING! Wet brakes may have re-
duced stopping ability, increasing the
chance of an accident. Test the brakes af-
ter washing. Apply the brakes several
times at slow speeds to let friction dry out
the linings.
[EWB02312]
NOTICE: Excessive wa- ter pressure may cause water seepage
and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high-pressure de-
tergent applications such as those avail-
able in coin-operated car washers.
[ECB00712]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or
bottle brush is handy for hard-to-reach pla-
ces.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from rusting.
7. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
UBCX60E0.book Page 1 Friday, April 19, 2019 9:09 AM
11-3
11
Drivetrain:Primary reduction ratio:2.265 (77/34)
Secondary reduction ratio:
2.714 (38/14)
Final drive: Chain
Clutch type: Wet, multiple-disc
Transmission type:
5-speed with reverse
Gear ratio: 1st:
2.923 (38/13)
2nd: 2.000 (28/14)
3rd: 1.471 (25/17)
4th:
1.136 (25/22)
5th: 0.917 (22/24)
Reverse gear: 4.462 (24/13 x 29/12)Front tire:Size:AT22 x 7-10
Manufacturer/model: MAXXIS/MS13Rear tire:Size:AT20 x 10-9 Manufacturer/model:
MAXXIS/M976Y
Tire air pressure (measured on cold tires):Vehicle load:
0.0–100.0 kg (0–220 lb)
Recommended: Front:
27.5 kPa (0.275 kgf/cm², 4.0 psi)
Rear: 27.5 kPa (0.275 kgf/cm², 4.0 psi)
Minimum: Front: 24.5 kPa (0.245 kgf/cm², 3.6 psi)
Rear: 24.5 kPa (0.245 kgf/cm², 3.6 psi)Front wheel:Rim size:10 x 5.5ATRear wheel:Rim size:
9 x 8.0ATFront brake:Type:Hydraulic disc brakeRear brake:Type:Hydraulic disc brakeBrake fluid:Specified brake fluid:
DOT 4
UBCX60E0.book Page 3 Friday, April 19, 2019 9:09 AM
11-4
11
Front suspension:Type:Double wishbone
Spring:
Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel: 230 mm (9.1 in)Rear suspension:Type:Swingarm (link suspension)
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 256 mm (10.1 in)Electrical system:System voltage:
12 V
Ignition system: TCI
Charging system: AC magnetoBattery:Model:GT9B-4
Voltage, capacity: 12 V, 8.0 Ah
Lights:Headlight:T19L, 30.0 W/30.0 W
Brake/tail light:
LED
Neutral indicator light: LED
Fuel level warning light: LED
Reverse indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LEDFuses:Main fuse:30.0 A
Headlight fuse: 10.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 10.0 A
Fuel injection system fuse: 10.0 A
Radiator fan motor fuse:
20.0 A
UBCX60E0.book Page 4 Friday, April 19, 2019 9:09 AM
12-1
12
INDEX
AAccessories and loading ................................................ 7-6
Air filter element, cleaning ........................................... 9-22BBattery ......................................................................... 9-47
Brake and clutch levers, checking and lubricating ...... 9-43
Brake fluid, changing ................................................... 9-34
Brake fluid level, checking ........................................... 9-31
Brake lever ..................................................................... 5-6
Brake lever free play, checking the front ..................... 9-35
Brake light switches ..................................................... 9-37
Brake pads, checking the front and rear ..................... 9-30
Brake pedal .................................................................... 5-7
Brake pedal, checking and lubricating ........................ 9-43
Brake pedal height, checking ...................................... 9-35
Brakes .......................................................................... 9-30
Brakes, front and rear .................................................... 6-4
Brake/tail light .............................................................. 9-54CCables, checking and lubricating ................................ 9-42
Chassis fasteners .......................................................... 6-7
Cleaning ....................................................................... 10-1
Clutch lever .................................................................... 5-5
Clutch lever free play, adjusting .................................. 9-38
Coolant .................................................................6-4, 9-18
Coolant temperature warning light ................................ 5-2DDrive chain ..................................................................... 6-5
Drive chain, lubricating ................................................ 9-41 Drive chain slack .......................................................... 9-39
EEngine break-in .............................................................. 7-5
Engine idling speed ..................................................... 9-28
Engine oil ....................................................................... 6-4
Engine oil and oil filter element .................................... 9-13
Engine, start ................................................................... 7-1
Engine stop switch ........................................................ 5-4
Engine trouble warning light .......................................... 5-3FFuel ....................................................................... 5-10, 6-4
Fuel level warning light .................................................. 5-2
Fuel tank cap ................................................................. 5-9
Fuses, replacing .......................................................... 9-50HHandlebar switches ....................................................... 5-3
Headlight beam, adjusting ........................................... 9-53
Headlight bulb, replacing ............................................. 9-52IIdentification numbers ................................................... 1-1
Indicator lights and warning lights ................................. 5-1
Instruments, lights and switches ................................... 6-7LLabel locations ............................................................... 2-1
Light switch ................................................................... 5-4MMain switch .................................................................... 5-1
Maintenance and lubrication chart ................................ 9-5
Maintenance chart, emission control system ................ 9-3
UBCX60E0.book Page 1 Friday, April 19, 2019 9:09 AM
12-2
12
Model label ..................................................................... 1-1NNeutral indicator light .....................................................5-1OOwner’s manual and tool kit .......................................... 9-2PPanel, removing and installing ..................................... 9-10
Parking ........................................................................... 7-5
Parking brake free play, adjusting ............................... 9-36
Parking brake lever ........................................................ 5-7
Parking on a slope ......................................................... 7-6
Part locations ................................................................. 4-1RReverse indicator light ................................................... 5-2
Reverse knob ................................................................. 5-9
Reverse knob and driving in reverse .............................. 7-4
Reverse lock release cable, adjusting .......................... 9-30
Riding your ATV ............................................................. 8-1SSafety information .......................................................... 3-1
Seat .............................................................................. 5-12
Self-diagnosis device .....................................................5-3
Shifting ........................................................................... 7-2
Shift pedal ...................................................................... 5-8
Shift pedal, checking ...................................................9-43
Shock absorber, rear (For models equipped with adjustable spring preload and damping force) .......... 5-21
Shock absorber, rear (For models equipped with only adjustable spring preload) .................................. 5-19
Shock absorbers, front (For models equipped with
adjustable spring preload and damping force) .......... 5-14 Shock absorbers, front (For models equipped with
only adjustable spring preload) ................................. 5-13
Spark arrester, cleaning ............................................... 9-26
Spark plug, checking ................................................... 9-10
Specifications .............................................................. 11-1
Speed limiter .................................................................. 5-5
Start switch .................................................................... 5-4
Steering shaft, lubricating ............................................ 9-46
Storage ........................................................................ 10-2
Suspension, lubricating the upper and lower arm
pivots ......................................................................... 9-45
Suspension relay arm and connecting arm pivoting points, lubricating the rear ......................................... 9-44
Swingarm pivots, lubricating ....................................... 9-44
TThrottle lever .......................................................... 5-4, 6-5
Throttle lever free play, adjusting ................................. 9-29
Tires ............................................................................... 6-5
Troubleshooting ........................................................... 9-55
Troubleshooting charts ................................................ 9-56VValve clearance ............................................................ 9-29
Vehicle identification number ......................................... 1-1WWheel hub bearings, checking ..................................... 9-43
Wheel, installing ........................................................... 9-54
Wheel, removing .......................................................... 9-54YYamalube ..................................................................... 9-18
UBCX60E0.book Page 2 Friday, April 19, 2019 9:09 AM