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9
(For models equipped with an adjustable brake
lever)
Rear brake
TIPTo check the rear brake fluid level, remove the
seat. (See page 5-12.) To access the rear brake fluid reservoir for replen-
ishing:
1. Remove the bolt and quick fastener screw.
1. Minimum level mark
1
1. Minimum level mark
1
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92. Pull the cowling slightly outward as shown. 3. After replenishing, place the cowling in the
original position, and then install the bolt and
quick fastener screw.
WARNING
EWB02721Improper maintenance can result in loss of
braking ability. Observe these precautions:
1. Quick fastener screw
2. Bolt
1
2
1. Cowling
2. Brake fluid reservoir capSpecified brake fluid:DOT 4
1
2
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9
Insufficient brake fluid may allow air to enter
the brake system, reducing braking perfor-
mance.
Clean the filler cap before removing. Use
only DOT 4 brake fluid from a sealed contain-
er.
Use only the specified brake fluid; otherwise,
the rubber seals may deteriorate, causing
leakage.
Refill with the same type of brake fluid. Add-
ing a brake fluid other than DOT 4 may result
in a harmful chemical reaction.
Be careful that water does not enter the
brake fluid reservoir when refilling. Water will
significantly lower the boiling point of the flu-
id and may result in vapor lock.
NOTICEECB01161Brake fluid may damage painted surfaces or
plastic parts. Always clean up spilled fluid im-
mediately. As the brake pads wear, it is normal for the brake
fluid level to gradually go down. A low brake fluid
level may indicate worn brake pads and/or brake
system leakage; therefore, be sure to check the brake pads for wear and the brake system for
leakage. If the brake fluid level goes down sud-
denly, have a Yamaha dealer check the cause be-
fore further riding.
EBU24293Changing the brake fluidHave a Yamaha dealer change the brake fluid at
the intervals specified in the periodic maintenance
and lubrication chart. In addition, have the oil seals
of the master cylinders and calipers as well as the
brake hoses replaced at the intervals listed below
or whenever they are damaged or leaking.
Oil seals: Replace every two years.
Brake hoses: Replace every four years.
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9
EBU24396Checking the front brake lever free
playThere should be no free play at the brake lever
end. If there is free play, have a Yamaha dealer in-
spect the brake system.
EBU24616Checking the brake pedal heightPeriodically check the brake pedal height. If the
brake pedal is not positioned as specified, have a
Yamaha dealer adjust it.
1. No brake lever free play
1. Brake pedal heightBrake pedal height: 15.3 mm (0.60 in)
1
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9
EBU24717Adjusting the parking brake free playPeriodically check the cable length “A” and adjust
if necessary.1. Release the parking brake by moving the parking brake lever to the right.
2. Fully loosen the locknut and the adjusting bolt at the rear brake caliper. 3. Slide the rubber cover back at the brake ca-
ble.
4. Loosen the locknut.
5. Turn the parking brake free play adjusting nut in direction (a) to increase the cable length,
and in direction (b) to decrease it.
TIPIf the cable length cannot be adjusted to specifi-
cation, consult a Yamaha dealer. 6. Tighten the locknut on the brake cable.
7. Slide the rubber cover to its original position.
1. Adjusting bolt
2. Cable length “A”
3. LocknutCable length “A”:47–51 mm (1.85–2.01 in)
1
2
3
1. Rubber cover
2. Parking brake free play adjusting nut
3. Locknut
1
(b)
(a) 2
3
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9-37
98. Turn in the adjusting bolt at the rear brake cal-
iper until it feels tight, then turn it out 1/8 turn
and tighten its locknut to the specified torque.
NOTICE: When tightening the locknut,
hold the adjusting bolt with a wrench so
that it does not turn together with the lock-
nut.
[ECB00522]
WARNING
EWB02091Operating with improperly serviced or adjust-
ed brakes could cause the brakes to malfunc-
tion, resulting in reduced braking
performance. This could increase the chance
of a collision or accident. After adjusting the
parking brake free play, block the rear of the
ATV off the ground and spin the rear wheels.
Check to make sure there is no brake drag. If
brake drag is noticed, perform the adjustment
again.
EBU24744Brake light switchesThe brake light, which is activated by the brake
pedal and brake lever, should come on just before
braking takes effect.
The brake light switch for the brake pedal can be
adjusted as follows, but the front brake light
switch should be adjusted by a Yamaha dealer.
Turn the rear brake light switch adjusting nut while
holding the brake light switch in place. To make
the brake light come on earlier, turn the adjusting
nut in direction (a). To make the brake light come
on later, turn the adjusting nut in direction (b).
Tightening torque:
Locknut (rear brake caliper):16 N·m (1.6 kgf·m, 12 lb·ft)1. Rear brake light switch
2. Rear brake light switch adjusting nut
1
2
(a)
(b)
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EBU24923Checking and lubricating the brake
and clutch leversThe operation of the brake and clutch levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.EBUM0171Checking the shift pedalThe operation of the shift pedal should be
checked before each ride. If operation is not
smooth, have a Yamaha dealer check the vehicle.EBU28872Checking and lubricating the brake
pedalThe operation of the brake pedal should be
checked before each ride, and the pedal pivot
should be lubricated if necessary.
EBU24964Checking the wheel hub bearingsThe front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smooth-
ly, have a Yamaha dealer check the wheel hub
bearings.
Recommended lubricants:
Brake lever:Silicone grease
Clutch lever: Lithium-soap-based greaseRecommended lubricant:Lithium-soap-based grease
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9
To raise a headlight beam, turn the headlight
beam adjusting bolt in direction (a).
To lower a headlight beam, turn the adjusting bolt
in direction (b).
EBU26922Brake/tail lightThis model is equipped with an LED type of
brake/tail light.
If the brake/tail light does not come on, have a
Yamaha dealer check it.EBU25653Removing a wheel1. Park the ATV on a level surface. 2. Loosen the wheel nuts.
3. Elevate the ATV and place a suitable stand
under the frame.
4. Remove the nuts from the wheel.
5. Remove the wheel.
EBU27484Installing a wheel1. Install the wheel with the arrow mark pointing in the forward rotating direction of the wheel,
and then install the wheel nuts.
1. Headlight beam adjusting bolt1
(a)(b)
1. Wheel nut
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