2020 YAMAHA TMAX check engine

Instrument and control functions
5-30
5
EAU63612
Ig nition circuit cut-off systemThe ignition circuit cut-off system
(comprising the sidestand switch and
brake light switches) has the following
functions.
 It prevents starting when the side-
stand is up, but neither brake is
applied.
 It prevents starting when either
brake is applied, but the sidestand
is still down.
 It cuts the running engine when
the sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system accord-
ing to the following procedure.UB3TE0E0.book Page 30 Tuesday, September 17, 2019 9:35 AM

Instrument and control functions
5-31
5
With the engine turned off:
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
3. Turn the vehicle power on.
4. Keep the front or re ar brake applied.
5. Push the “ON/ ” switch.
Does the engine start?
With the engine still off:
6. Move the sidestand up.
7. Keep the front or re ar brake applied.
8. Push the “ON/ ” switch.
Does the engine start?
With the engine still running:
9. Move the sidest and down.
Does the engine stall?
The system is OK. The scooter can be ridden. The sidestand switch ma
y not be working correctly.
The scooter should not be ridden until
checked by a Y amaha dealer.
The sidestand switch ma y not be working correctly.
The scooter should not be ridden until
checked by a Y amaha dealer.
YES NO YES NO NO YES
The brake switch ma y not be working correctly.
The scooter should not be ridden until
checked by a Y amaha dealer.The vehicle must be placed on the center-
stand during this inspection. If a malfunction is noted, have a Yamaha
dealer check the system before riding.
WARNING
UB3TE0E0.book Page 31 Tuesday, September 17, 2019 9:35 AM

For your safety – pre-operation checks
6-1
6
EAU1559A
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks or damage, and check
hose connection. 5-21, 5-22
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 8-12
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 8-15
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 8-22, 8-24, 8-24
UB3TE0E0.book Page 1 Tuesday, September 17, 2019 9:35 AM

Operation and important rid ing points
7-1
7
EAU15952
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10272
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which coul d cause an acci dent
or injury.
EAU16842
En gine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU81480
0–1000 km (0–600 mi)
Avoid prolonged operation above 5100
r/min. NOTICE: After 1000 km (600
mi) of operation, the en gine oil must
b e chan ged , an d the oil filter car-
tri dg e or element replace d.
[ECA11283]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 6100
r/min. 1600 km (1000 mi) an
d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA25880
 Keep the en gine spee d out of
the hi gh r/min zone.
 If any en gine trou ble shoul d oc-
cur during the en gine break-in
period , imme diately have a
Yamaha dealer check the vehi-
cle.
UB3TE0E0.book Page 1 Tuesday, September 17, 2019 9:35 AM

Operation and important ri din g points
7-2
7
EAU88770
Startin g the en gineThe ignition circuit cut-off system will
enable starting when the sidestand is
be up.
To start the engine1. With the smart key turned on, ap-
proach the vehicle.
2. Push the “ON/ ” switch and set the engine stop switch to the run
position.
Upon authentication of the smart
key, the beeper will sound twice
and the centerstand and steering
locks (if applied) will be released.
3. Confirm the indicator and warning light(s) come on for a few sec-
onds, and the go off. (See page
5-2.)TIPDo not start the engine if the mal-
function indicator light remains on.
 The ABS warning light should
come on and stay on until the ve-
hicle reaches a speed of 10 km/h
(6 mi/h).
NOTICE
ECA24110
If a warnin g or in dicator li ght does
not work as d escribed a bove, have a
Yamaha dealer check the vehicle.4. Close the throttle completely.
5. While applying the front or rear
brake, push the “ON/ ” switch.
6. Release the “ON/ ” switch when the engine starts, or after 5 sec-
onds. Wait 10 seconds before
pressing the switch again to allow
battery voltage to restore.NOTICE
ECA11043
For maximum en gine life, never ac-
celerate har d when the en gine is
col d!
EAU88780
TIPThis model is equipped with:
 a lean angle sensor. This sensor
stops the engine in case of a vehi-
cle turnover. If this happens, the
malfunction indicator light will
come on, but this is not a malfunc-
tion. Turn the vehicle power off
and then back on again to cancel
the indicator light. Failing to do so
will prevent the engine from start-
ing even though the engine will
crank when pushing the start
switch.
 an engine auto-stop system. The
engine stops automatically if left
idling for 20 minutes. If the engine
stops, simply push the start
switch to restart the engine.
UB3TE0E0.book Page 2 Tuesday, September 17, 2019 9:35 AM

Periodic maintenance an d a djustment
8-3
8
EAU71033
Perio dic maintenance chartsTIP Items marked with an asterisk should be performed by your Yamaha dealer because these items require special tools,
data, and technical skills.
 From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
 The annual checks must be performe d every year, except if a distance- based maintenance is performe d in-
stea d.
EAU71051
Perio dic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Fuel line • Check fuel hoses for cracks or
damage.
• Replace if necessary. √√√√√
2 *Spark plu gs • Check condition.
• Adjust gap and clean.
√√
•Replace. √√
3 *Valve clearance • Check and adjust. Every 40000 km (24000 mi)
4 *Fuel injection • Check engine idle speed.
√√√√√√
• Check and adjust synchroniza- tion. √√√√√
5 *Exhaust system • Check for leakage.
• Tighten if necessary.
• Replace gaskets if necessary. √√√√√
UB3TE0E0.book Page 3 Tuesday, September 17, 2019 9:35 AM

Periodic maintenance an d a djustment
8-7
8
21 *Front fork • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
22 *Shock a
bsor ber as-
sem bly • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
23 *Rear suspension re-
lay arm an
d con-
nectin g arm
pivotin g points • Check operation.
√√√√
24 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. At the initial interval and when the oil change indicator flashes or
comes on. √
25 En
gine oil filter car-
tri dg e •Replace.
√√√
26 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
27 *V-belt • Replace. When the V-belt replacement indicator flashes [every 20000 km (12000 mi)]
28 *Front an
d rear
b rake switches • Check operation.
√√√√√√
29 *Movin
g parts an d
ca bles • Lubricate.
√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 4000
0 km
(24000 mi)
UB3TE0E0.book Page 7 Tuesday, September 17, 2019 9:35 AM

Periodic maintenance an d a djustment
8-8
8
EAU72781
TIPAir filters
 The engine air filter uses a disposable oil-coated paper element. This element cannot be cleaned with compressed air,
doing so will only damage it.
 If you often ride in the rain or in dusty areas, have the engine air filter and V-belt air filter elements serviced more fre-
quently.
Hydraulic brake service  Regularly check the brake fluid levels in the reservoirs, and refill as necessary.
 Replace the internal components of the brake master cylinders and calipers, and change the brake fluid every 2 years.
 Replace the brake hoses every 4 years, or sooner if cracked or damaged.30 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free play
if necessary.
• Lubricate the throttle grip housing and cable. √√√√√
31 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)UB3TE0E0.book Page 8 Tuesday, September 17, 2019 9:35 AM