2020 YAMAHA MT-125 clutch

Table of contents
Safety information............................1-1
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument and control functions....3-1
Main switch/steering lock ...............3-1
Indicator lights and warning
lights ............................................3-2
Multi-function meter unit .................3-4
Handlebar switches.......................3-12
Clutch lever ...................................3-13
Shift pedal .....................................3-13
Brake lever ....................................3-14
Brake pedal ...................................3-14
ABS ...............................................3-15
Fuel tank cap.................................3-16
Fuel................................................3-16
Fuel tank overflow hose ................3-18
Catalytic converter ........................3-18
Seat ...............................................3-19
Helmet holder ................................3-20
Sidestand ......................................3-20
Ignition circuit cut-off system........3-21
For your safety – pre-operation
checks...............................................4-1
Operation and important riding
points.................................................5-1
Engine break-in ...............................5-1
Starting the engine ..........................5-2
Shifting ............................................5-4
Tips for reducing fuel
consumption ................................5-5
Parking ............................................5-6
Periodic maintenance and
adjustment........................................6-1
Tool kit.............................................6-2
Periodic maintenance chart for the
emission control system ..............6-3
General maintenance and
lubrication chart ...........................6-4Removing and installing
cowlings ...................................... 6-7
Checking the spark plug ................. 6-7
Engine oil and oil filter element ....... 6-8
Why Yamalube .............................. 6-11
Coolant ......................................... 6-11
Replacing the air filter element
and cleaning the check hose..... 6-13
Adjusting the engine idling
speed......................................... 6-13
Adjusting the throttle grip free
play ............................................ 6-14
Valve clearance ............................. 6-15
Tires .............................................. 6-15
Cast wheels .................................. 6-18
Adjusting the clutch lever free
play ............................................ 6-18
Checking the front brake lever
free play ..................................... 6-19
Adjusting the brake pedal free
play ............................................ 6-20
Brake light switches ...................... 6-20
Checking the front and rear brake
pads........................................... 6-21
Checking the brake fluid level....... 6-22
Changing the brake fluid............... 6-23
Drive chain slack ........................... 6-23
Cleaning and lubricating the drive
chain .......................................... 6-25
Checking and lubricating the
cables ........................................ 6-25
Checking and lubricating the
throttle grip and cable ............... 6-26
Checking and lubricating the
brake and shift pedals ............... 6-26
Checking and lubricating the
brake and clutch levers ............. 6-27
Checking and lubricating the
sidestand ................................... 6-27
Lubricating the swingarm pivots... 6-28
Checking the front fork ................. 6-28
Checking the steering ................... 6-29
Checking the wheel bearings ....... 6-29
Battery .......................................... 6-30
Replacing the fuses ...................... 6-31
Vehicle lights ................................. 6-32
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Description
2-3
2
EAU63401
Controls and instruments
12345678
1. Clutch lever (page 3-13)
2. Left handlebar switches (page 3-12)
3. Multi-function meter unit (page 3-4)
4. Main switch/steering lock (page 3-1)
5. Front brake fluid reservoir (page 6-22)
6. Right handlebar switches (page 3-12)
7. Throttle grip (page 6-14)
8. Brake lever (page 3-14)
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Instrument and control functions
3-13
3
EAU12823
Clutch lever
To disengage the drivetrain from the
engine, such as when shifting gears,
pull the clutch lever toward to the han-
dlebar. Release the lever to engage the
clutch and transmit power to the rear
wheel.
TIP
The lever should be pulled rapidly and
released slowly for smooth shifting.
(See page 5-4.)
EAU12876
Shift pedal
The shift pedal is located on the left
side of the motorcycle. To shift the
transmission to a higher gear, move
the shift pedal up. To shift the trans-
mission to a lower gear, move the shift
pedal down. (See page 5-4.)
1. Clutch lever
1
1. Shift pedal
1
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Instrument and control functions
3-21
3
EAU83150
Ignition circuit cut-off system
This system prevents in-gear engine
starts unless the clutch lever is pulled
and the sidestand is up. Also, it will
stop the running engine should the
sidestand be lowered while the trans-
mission is in gear.
Periodically check the system via the
following procedure.
TIP
This check is most reliable if per-
formed with a warmed-up engine.
See pages 3-1 and 3-12 for switch
operation information.
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Instrument and control functions
3-22
3
With the engine turned off:
1. Move the sidestand down.
2.Set engine stop switch to run position.
3. Turn main switch to on position.
4.Shift transmission into neutral.
5. Push the start switch.
Does the engine start?
With the engine still running:
6. Move the sidestand up.
7. Pull the clutch lever.
8.Shift transmission into gear.
9. Move the sidestand down.
Does the engine stall?
After the engine has stalled:
10. Move the sidestand up.
11. Pull the clutch lever.
12. Push the start switch.
Does the engine start?
The system is OK. The motorcycle can
be ridden.
The neutral switch may not be working.
The motorcycle should not be ridden
until checked by a Yamaha dealer.
The sidestand switch may not be
working.
The motorcycle should not be ridden
until checked by a Yamaha dealer.
The clutch switch may not be working.
The motorcycle should not be ridden
until checked by a Yamaha dealer.
WARNING
If a malfunction is found, have the
vehicle inspected before riding.
YES NO
YES NO
YES NO
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For your safety – pre-operation checks
4-1
4
EAU63441
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks
or damage, and check hose connection.3-16,
3-18
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-8
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage.6-11
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-21,
6-22
Rear brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-21,
6-22
Clutch• Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.6-18
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For your safety – pre-operation checks
4-2
4
Throttle grip• Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip
free play and lubricate cable and grip housing.6-14,
6-26
Control cables• Make sure that operation is smooth.
• Lubricate if necessary.6-25
Drive chain• Check chain slack.
• Adjust if necessary.
• Check chain condition.
• Lubricate if necessary.6-23,
6-25
Wheels and tires•Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.6-15,
6-18
Brake and shift pedals• Make sure that operation is smooth.
• Lubricate pedal pivoting points if necessary.6-26
Brake and clutch le-
vers• Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.6-27
Sidestand• Make sure that operation is smooth.
• Lubricate pivot if necessary.6-27
Chassis fasteners• Make sure that all nuts, bolts and screws are properly
tightened.
• Tighten if necessary.—
Instruments, lights,
signals and switches• Check operation.
• Correct if necessary.—
Sidestand switch • Check operation of ignition circuit cut-off system.
• If system is not working correctly, have Yamaha dealer
check vehicle.3-20 ITEM CHECKS PAGE
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Operation and important riding points
5-2
51000 km (600 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
EAU86690
Starting the engine
The ignition circuit cut-off system will
enable starting when:
the transmission is in the neutral
position or
the transmission is in gear, the
sidestand is up, and the clutch le-
ver is pulled.
To start the engine
1. Turn the main switch on and set
the engine stop switch to the run
position.
2. Confirm the indicator and warning
light(s) come on for a few sec-
onds, and the go off. (See page
3-2.)
TIP
Do not start the engine if the en-
gine trouble warning light remains
on.
The ABS warning light should
come on and stay on until the ve-
hicle reaches a speed of 10 km/h
(6 mi/h).
NOTICE
ECA24110
If a warning or indicator light does
not work as described above, have a
Yamaha dealer check the vehicle.
3. Shift the transmission into the
neutral position.
4. Start the engine by pushing the
start switch.
5. Release the start switch when the
engine starts, or after 5 seconds.
Wait 10 seconds before pressing
the switch again to allow battery
voltage to restore.
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