2020 YAMAHA KODIAK 450 service

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4
Speedometer
The speedometer shows the vehicle’s traveling
speed. The speedometer can be set to “MPH” or
“km/h”, and the odometer and tripmeter units will
switch to miles or kilometers accordingly.
To switch the display units: turn the key to “ ”
(off), then hold the select button “SEL” pushed
and turn the key to “ ” (on).
Fuel gauge
The fuel gauge indicates the amount of fuel in the
fuel tank. The display segments of the fuel gauge
disappear from “F” (full) towards “E” (empty) as
the fuel level decreases. When the last segment
starts flashing, refuel as soon as possible.
TIPThis fuel gauge is equipped with a self-diagnosis
system. If a problem is detected, all the display
segments will flash repeatedly. If this occurs, have
a Yamaha dealer check the vehicle. Multi-function display
Push the select button “SEL” to switch the display
between the odometer “ODO”, the tripmeter
“TRIP”, the service tripmeter “SERVICE”, and the
hour meter “HOUR” in the following order:
ODO
→ TRIP → SERVICE → HOUR → ODO
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4Odometer and tripmeter
The odometer shows the total distance traveled
by the vehicle.
The tripmeter shows the distance traveled since it
was last reset.
To reset the tripmeter, push the select button
“SEL” for one second.
TIP
The odometer will lock at 99999.
 The tripmeter will reset and continue counting
after 9999.9 is reached. Service tripmeter
The service tripmeter shows the distance traveled
since it was reset at the last maintenance.
To reset the service tripmeter, push the select but-
ton “SEL” for one second.TIPThe service tripmeter will reset and continue
counting after 9999.9 is reached. Hour meter
The hour meter shows the total time the engine
has been running. Self-diagnosis device
This model is equipped with a self-diagnosis de-
vice for various electrical circuits.
For non-differential gear lock models
If a problem is detected in any of those circuits,
the engine trouble warning light will come on or
flash.
If this occurs, have a Yamaha dealer check the ve-
hicle.
1. Error code display
2. Engine trouble warning light “ ”
2
1
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EBU28789
PERIODIC MAINTENANCE AND ADJUSTMENT
EBU21677Periodic inspection, adjustment, and lubrication
will keep your vehicle in the safest and most effi-
cient condition possible. Safety is an obligation of
the vehicle owner and operator. The most impor-
tant points of vehicle inspection, adjustment, and
lubrication are explained on the following pages.
WARNING
EWB01842Failure to properly maintain the vehicle or per-
forming maintenance activities incorrectly may
increase your risk of injury or death during ser-
vice or while using the vehicle. If you are not fa-
miliar with vehicle service, have a Yamaha
dealer perform the service.
WARNING
EWB02563Turn off the engine when performing mainte-
nance unless otherwise specified.
A running engine has moving parts that can
catch on body parts or clothing and electri-
cal parts that can cause shocks or fires. 
Running the engine while servicing can lead
to eye injury, burns, fire, or carbon monoxide
poisoning - possibly leading to death. See
page 2-6 for more information about carbon
monoxide.

WARNING
EWB02691Brake discs, calipers, drums, and linings can
become very hot during use. To avoid possible
burns, let brake components cool before
touching them. The intervals given in the periodic maintenance
charts should be considered as a general guide
under normal riding conditions. However, DE-
PENDING ON THE WEATHER, TERRAIN, GEO-
GRAPHICAL LOCATION, AND INDIVIDUAL USE,
THE MAINTENANCE INTERVALS MAY NEED TO
BE SHORTENED.
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EBU28392TIPSome maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and calipers, and
change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged. UBB562E0.book Page 9 Thursday, March 14, 2019 9:59 AM

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12. Pour the recommended coolant into the radi-
ator until it is full, and then install the radiator
cap.
13. Start the engine, let it idle for several minutes, and then turn it off.
TIPWhile the engine is idling, check the cooling sys-
tem for leaks. 14. When the engine is cool, remove the radiatorcap to check the coolant level in the radiator.
If it is low, add sufficient coolant until it reach-
es the top of the radiator, and then install the
radiator cap.
15. Install the panels and the front carrier.EBU37113Cleaning the air filterThe main air filter element and sub air filter ele-
ment should be cleaned every 20–40 hours of en-
gine operation. When servicing the air filter
elements, check the air filter case inlet for obstruc-
tions. Check the air filter case rubber joint to the
throttle body and the rubber joint manifold fittings
for an air-tight seal. Tighten all fittings securely to
avoid the possibility of unfiltered air entering the
engine.
TIP Replace the air filter elements if damaged.
 Service the air filter more frequently if you often
ride in wet or dusty areas.
 There is a check hose at the bottom of the air fil-
ter case. If dust or water collects in this hose,
empty the hose and clean the air filter case and
air filter elements. 1. Park the ATV on a level surface.
2. Remove the seat. (See page 4-18.)
3. Remove the air filter case cover by unhooking
the air filter case cover holders.1. Air filter case check hose
1
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For differential gear lock models
Periodically check the throttle lever free play and
adjust if necessary.
1. Slide the rubber cover back.
2. Loosen the locknut. 3. To increase the throttle lever free play, turn
the throttle lever free play adjusting bolt in di-
rection (a). To decrease the throttle lever free
play, turn the adjusting bolt in direction (b).
4. Tighten the locknut.
5. Slide the rubber cover to its original position.
EBU24061Valve clearanceThe valve clearance changes with use, resulting in
improper air-fuel mixture and/or engine noise. To
prevent this from occurring, the valve clearance
must be adjusted by a Yamaha dealer at the inter-
vals specified in the periodic maintenance and lu-
brication chart.EBU29602BrakesReplacement of brake components requires pro-
fessional knowledge. Brake service should be
performed by a Yamaha dealer.
WARNING
EWB02572Operating with improperly serviced or adjust-
ed brakes could lead to a loss in braking ability
and an accident.
1. Throttle lever free play
2. Rubber cover
3. Locknut
4. Throttle lever free play adjusting boltThrottle lever free play: 2.0–4.0 mm (0.08–0.16 in)
2WD
4WD
3
4
2
1
(b)
(a)
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For non-EPS models
For EPS models
TIPFor parts equipped with a grease nipple, use a
grease gun. EBU38780BatteryThis model is equipped with a 12-volt VRLA
(valve-regulated lead-acid) battery. There is no
need to check the electrolyte or to add distilled
water. However, the battery lead connections
need to be checked and tightened, and the bat-
tery terminals cleaned if corroded. If the battery
seems to have discharged, recharge it as soon as
possible.TIP
Wear gloves and eye protection in a ventilated
area away from sparks and open flames. Wash
hands after handling.
 It is recommended to have the battery serviced
by a Yamaha dealer.
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2. Lower the ATV to the ground.
3. Tighten the wheel nuts to the specified
torques.
EBU25741TroubleshootingAlthough Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the
fuel, compression, or ignition systems, for exam-
ple, can cause poor starting and loss of power.
The following troubleshooting charts represent
quick and easy procedures for checking these vi-
tal systems yourself. However, should your ATV
require any repair, take it to a Yamaha dealer,
whose skilled technicians have the necessary
tools, experience, and know-how to service the
ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02281Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
1. Tapered nutTightening torques:Front wheel nut:55 N·m (5.5 kgf·m, 41 lb·ft)
Rear wheel nut: 55 N·m (5.5 kgf·m, 41 lb·ft)1
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